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Table of Contents
Related Manuals for Kverneland CTC 527
Summarization of Contents
Service Manual Overview
Manual Subject: Service Training CTC
Identifies the manual's subject as 'Service training CTC'.
Overview of CTC Machine
Key Machine Components Overview
Visual overview of front wheels, discs, tines, rear accessories, and roller.
CTC Model Specifications
CTC Fold Technical Data
Detailed specifications for CTC Fold models, covering working width, tines, and frame.
Tine Generalities
Tine Design and Clearance
Discusses tine design, working angles, and 870mm under-beam clearance for blockage-free operation.
Tine Flexibility Features
Tine Heat Treatment and Flexibility
Explains heat treatment, flexibility, vibration, and light weight of the tubular tine.
Tine Holder System
Patented Tine Holder Details
Details on the patented tine holder, single bolt clamping, torque, and easy removal.
Tine Protection Mechanisms
Shear Bolt Security and Vibromat Effect
Describes shear bolt design for Vibromat effect and flexible tripping of the tine.
Spring Blade Release Effort Comparison
Compares release efforts of HD KK084304 and HD+ KK089680 spring blades.
CTC Tines: Bolted Shares
Bolted Share Types
Details on plough point shares and those with 300mm wings, suitable for shallow work.
CTC Tines: KNOCK-ON System
KNOCK-ON Tine Range
Overview of KNOCK-ON tine types (KO 80-320, 80+Quantum) with widths and working depths.
CTC Tines: Carbide Equipment
Carbide Tine Benefits
Highlights benefits of 'Tiger' carbide tines: long life and resistance to stony conditions.
CTC Tines: Deflectors
Deflector Options and Performance
Details on deflectors (65mm, 80mm, 100mm) including width, depth, and mixing effect.
Machine Accessories
Linkage and Drawbar Components
Describes linkage options: ball coupling, fix eye, pivoting eye, and telescopic bars.
Wheels and Wagon Systems
Tyre Options and Wagon Functionality
Details on tyre sizes and how the wagon ensures lifting and depth control.
Front Control Wheels
Front Wheel Adjustment and Benefits
Information on standard front wheels, size, adjustment, and stress reduction.
Front Disc Systems
Cutting Disc System (FCD)
Details on the FCD system: disc type, mounting, and hydraulic depth control.
Mixing Disc System (FMD)
Describes the FMD system: disc type, mounting, and hydraulic depth control.
Rear Accessory Options
Levelling Discs and Tines
Details on levelling discs and tines for ground following and depth control.
Double Disc Gang and Combi Disc
Information on double disc gangs and combi discs for residue management.
Roller Types and Specifications
Various Roller Configurations
Details on Cage, Actiflex, Actiring, and Actipack rollers, including dimensions and weight.
Pre-Operation Adjustments
Transport Preparation Steps
Instructions for preparing the machine for safe transport, covering lifting and locking mechanisms.
Work Position Setup
Transitioning to Work Mode
Step-by-step guide to correctly set up the machine for field operations.
Working Depth Control
Depth Adjustment Methods
Explains two primary methods for controlling working depth based on rear attachments.
Parallel Lifting Adjustments
Optimizing Parallel Lift Speed
Guidance on adjusting parallel lifting speed via limiter screws for faster front or rear lift.
Parallelogram Depth Control
Parallelogram Pin Settings
Details on using lower pins for depth control and upper pins for headland turns.
Double Disc Gang Depth
Setting Double Disc Gang Depth
Procedure to set depth using hydraulic stop bars on the double disc gang.
Front Wheel Depth Adjustment
Adjusting Front Wheel Turnbuckles
Instructions for adjusting front wheels via turnbuckles and checking rod length.
FCD/FMD Disc Pressure
Disc Pressure and Wear Compensation
How to adjust disc pressure and compensate for wear using adjustment bolts.
Levelling Discs and Tines Adjustment
Adjusting Levelling Components
Procedure to adjust levelling discs/tines to touch ground without penetration.
Combi Disc Settings
Combi Disc Depth and Angle
Instructions for setting combi-disc working depth and disc angle.
Lateral Adjustment of Discs and Tines
Adjusting Lateral Components
Methods for adjusting lateral tines, border discs, and disc height.
Double Disc Gang Angle
Setting Double Disc Gang Angle
Guidance on setting the working angle of the double disc gang for optimal soil engagement.
Actipack and Actiring Knives
Knives Adjustment and Roller Settings
Instructions for adjusting knives based on soil type and setting the roller positions.
Actiflex Levelling Blade Settings
Adjusting Actiflex Blades
Advice on managing levelling blades for different soil conditions and seedbed preparation.
Roller U-Bolt Tightening
U-Bolt Tightening Procedure
Correct procedure for tightening U-bolts on rollers, including specified torque values.
Tyre Pressure Recommendations
Tyre Pressure and Gudgeon Torque
Recommended tyre pressures and gudgeon nut torque for various tyre sizes.
Maintenance and Lubrication
Greasing Points and Schedule
Details greasing points and intervals for drawbar, discs, wagon, linkage, and rollers.
Tine Wearing Part Replacement
Replacing Tine Shares and Deflectors
Instructions for replacing shares, deflectors, holders, and quantum parts on tines.
Accessory Wearing Part Replacement
Replacing Disc and Levelling Tine Extensions
Procedure for replacing hollow discs and levelling tine extensions.
Roller Wearing Part Replacement
Replacing Roller Skids and Scrapers
Instructions for replacing skids on Actiring/Actipack, scrapers on Actipack, and wearing parts on Actiflex.
Wearing Bush Replacement
Replacing Articulation Bushings
Guidance on replacing worn bushes in ringed articulations to address play.
Depth Cylinder Maintenance
Depth Cylinder Seal Kits
Information on depth cylinder seal kits (A and B), including piston seals.
Hydraulic Diagrams: Folding
CTC Folding Hydraulic Circuit
Diagram of the hydraulic circuit for folding operations on the CTC machine.
Combi Disc Depth Setting (Single Valve)
Combi Disc Hydraulic Control
Hydraulic diagram for setting combi-disc depth using a single valve and cylinders.
Combi Disc Depth Setting (Electrovalve)
Combi Disc Electrovalve Control
Hydraulic diagram for combi-disc depth setting with a 2-function electrovalve.
CTC Lifting Hydraulics
CTC Lifting Circuit Diagram
Hydraulic diagram for the CTC lifting system, showing cylinder, accumulator, and nozzle washer.
CTC Parallel Lifting Hydraulics
Parallel Lifting Circuit Diagram
Hydraulic diagram for parallel lifting on CTC, detailing flow limiters and cylinder controls.
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