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Kverneland CTC Operating Manual

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Operating manual
Issue
Date of printing
Language
Ex machine no.
Reference No.
CTC
3.2010
4.2010
EN
006320
RF26891 C

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Summary of Contents for Kverneland CTC

  • Page 1 Operating manual Issue 3.2010 Date of printing 4.2010 Language Ex machine no. 006320 Reference No. RF26891 C...
  • Page 2 Fax : +33 (0)2 51 91 61 25 Kverneland Group Les Landes Génusson, retains all copyrights and rights of usage. The contents of this operating manual are subject to change without notice. All rights reserved. The contents of this operating manual are subject to change without notice. The right to technical revision is...

  • Page 3: Table Of Contents

    Table of contents Table of contents Preliminary information ........4 Greasing Target group for this operating manual Control Meaning of the symbols Hydraulic diagram ......... 56 Safety..............5 Guaranty............57 For your safety Disposal of the machine ....... 58 Warning symbols Metal parts Safety rules Tyres...

  • Page 4: Preliminary Information

    Preliminary information Preliminary information Target group for This operating manual is directed at trained farmers and individuals who are otherwise qualified to perform agricultural activities and who this operating ma- have received training in the operation of this machinery. nual For your safety Study the contents of this operating manual carefully before assembly or initial operation of the machine.

  • Page 5: For Your Safety

    Safety Safety For your safety In this chapter you will find general safety instructions. Each chapter of the operating manual contains additional specific safety instruc- tions, which are not described here. Observe the safety instructions • in the interest of your own safety, •...
  • Page 6 Safety Risk of being caught by a rotating part of the machine (PTO shaft, for example). Risk of projection of stones and other materials. Keep a safe distance from this part of the machine. Risk of foot being severed by a rotating cutting implement. Keep a sa- fe distance from this part of the machine.

  • Page 7: Safety Rules

    Safety Safety rules General recommen- Before starting up, check that the machine is not endangering any per- sons and that the protection and safety devices (e.g. guards, hoods, dations warning labels, etc.) are in place and functional. Before starting work, familiarise yourself with all parts, controls and functions of your machine.
  • Page 8 Safety Transport Comply with the highway code when driving on public roads. When cornering, beware of machine offset and weight transfer. Adapt your speed. In transit, secure the lower lifting arms to prevent them from swinging out. The machine must not be moved outside the field or near people until the fold-away extensions or the fold-away or tipping accessories (if any) have been locked in the transport position.
  • Page 9 Safety Nobody must enter the movement area of the folding extensions or fol- ding or tilting accessories (where these exist) if these have not been locked by the system provided for that purpose. This system can be a chain, pin, rigid rod or a controlled double valve. Before starting up, make certain that the surrounding area is free (no children in the vicinity, etc.).
  • Page 10 Safety Maintenance No intervention must be made within the radius of the tractor - tool unit without the brakes or vehicle immobilisation system being engaged. When changing parts on the machine, you are advised to be careful of all parts with sharp edges or angles. We recommend wearing safety gear (helmet, safety shoes, gloves, etc.).

  • Page 11: Further Regulations

    Safety Uncoupling the ma- There is an increased risk of injury when uncoupling the machine from the tractor ! Therefore : chine • Secure the tractor in such a way that it cannot roll forwards or backwards. • Never stand between the tractor and the machine during coupling. •...

  • Page 12: Getting To Know The Machine

    Getting to know the machine Getting to know the machine Range This machine has been designed solely for normal agricultural use, .e. for work on farmland. Any other use will be considered non- of application compliant with the operating directions. of the machine The manufacturer will not be held liable for damage resulting from misuse.

  • Page 13: General Description

    Getting to know the machine General description Draw bar 150x150 Cross-shaft on tractor arms Back ligthing Central frame 200x200 Front lighting Wagon and transport Stubble cultivator module (3 rows 270 wheel CLC tine module is shown) Back accessories...

  • Page 14: Technical Data

    Getting to know the machine Technical data CTC 400 CTC 500 CTC 600 Working width (m) 4,00 5,00 6,00 Transport width (m) 3.00 Row of tine number 3 (tine spacing 270 et 330 mm) / 4 (tine spacing 200 mm)
  • Page 15 Getting to know the machine Tyoe of shares / Wings by type of tine For CLD tine Reversible share 125 mm Reversible share 125 mm Carbide Reversible share 55x15 mm Wing 360x8 + reversible share 125 mm (only with tine spacing 330 mm) Wing 360x8 + reversible share 125 mm Carbide (only with tine spacing 330 mm)

  • Page 16: Rear Accessories

    Getting to know the machine Rear accessories 4 possibles configurations all mounted on parallelogram Hollow disc + roller • Depth control: with gauge wheel + roller • Levelling: with notch discs with rubber suspension • Packing: with back roller Combi-disc (disc gang + roller) •...

  • Page 17: Rollers

    Getting to know the machine Rollers Cage roller diameter 550 • Packing / Light soil and medium Flexline roller • Packing / Light soil and medium without stones Cracker roller • Packing and crumble / Medium soil and heavy (clay and stickly) Actipack roller •...

  • Page 18: Front Accessories

    Getting to know the machine Front accessories Front Cutting or Mixing Disc Front disc equipment fitted in front ot the first row of tines. This row is move backward thanks to small extensions (accessories only possible on 3 rows configuration). •...
  • Page 19 Getting to know the machine Transport wheel Wheel 400/60x15.5 Wide wheel 180/45x17 Wheel axle type Without brake Mechanical brake Hydraulic brake Pneumatic brake Other option Draw bar extension Wheel block...

  • Page 20: Configurations

    Getting to know the machine Configurations...
  • Page 21 Getting to know the machine...
  • Page 22 Getting to know the machine...
  • Page 23 Getting to know the machine...
  • Page 24 Getting to know the machine...
  • Page 25 Getting to know the machine...
  • Page 26 Getting to know the machine...
  • Page 27 Getting to know the machine...

  • Page 28: Checking The Scope Of Delivery

    Getting to know the machine...

  • Page 29: Delivery And Assembly

    Delivery and assembly Delivery and assembly Checking the The machine can be delivered partly disassembled. scope of delivery In that case, follow carefully the assembly instructions in the assembly manual book.

  • Page 30: Coupling The Machine

    Coupling the machine Respect the safety instructions. Coupling the machine Never stand between the tractor and the machine when coupling. The machine is equipped with a drawbar with cross shaft. : Coloured clips mark the hydraulic connections of each function: •...

  • Page 31: Brake System

    Brake system The machine can be equipped with a pressure air-brake installation or a hydraulic brake. Hydraulic brake systems are not permissible in all countries. Both brake systems are equipped with a handbrake. Do not drive on a public roads Due to the lack of braking capability, the machine may be used in this condition for road transport.

  • Page 32: Hydraulic Brake System

    Brake system Hydraulic brake The hydraulic brake system of the machine is equipped with a special hydraulic connector. The coupling fits only on one specific System tractor for which the hydraulic brake system has been prepared. Therefore, for transport purposes the machine must always be attached to a tractor with an appropriate brake system.

  • Page 33: Pressure Air-Brake Installation

    Brake system Pressure air-brake The pressure air-brake installation of the machine is designed as a dual-line system. installation For transport purposes the machine must always be attached to a tractor with an appropriate pressure air-brake installation. Connect the pressure air-brake system with two hoses to the tractor. •...

  • Page 34: Driving On The Road

    Driving on the road • Driving on the road Comply with the highway code when driving on public roads. • Do not transport people or objects on the machine. • Remove crop residue, stones and large clumps of earth. • Check all brake lines for proper connections.
  • Page 35 Driving on the road > In case of parallel lifting (bar with cylinder), fit the safety stop on the cylinder pipe. > Lower the machine in order to put the safety stop in contact Safety stop In case of parallel lifting, it is necessary to use the safety stop. Lighting system: fit the back lighting pannels in transport position.

  • Page 36: Use

    Respect the safety instructions. Keep a safe distance during the operations. Risk of crushing and wedging. > After road transport, reconnect all hydraulic hoses to the tractor taking correct colored reference marks: • Red: frame raising. • Blue: frame folding. >...
  • Page 37 Front / back lifting concomitant ajustment While lifting the machine, if the front lifts too fast, it is possible to adjust EMARK the movement via the limiter located on the draw bar hydraulic block. To adjust: > Unbolt the locknut Hydraulic Block >...

  • Page 38: Setting

    Setting Respect the safety instructions. Setting Keep a safe distance by setting the machine. Risk of feet being crushed. Never turn with the tines in the ground. Stage 1 : Working Before any work in field, adjust all the different items of the machine as follow: depth Both front wheels and rear roller (or wheel wagon if Tandem Disc...
  • Page 39 Setting For hard and dry soil conditions: > Park machine. > Remove safety splint at upper bolt. > Remove bolt and insert it into the swage block so that there is as little play as possible for the support between the bolt. Make the same adjustment at all swage blocks.

  • Page 40: Finger Harrow

    Setting If the roller is fitted at the second backward position, the front turnbuckle holder have to be bolted as shown in order to keep the Front Turnbuckle possible turnbuckle settings. holder > Control with indication setting stick (the turnbuckle between axle lenght must not exceed 520 mm) Turnbuckle setting Outside hollow disc:...

  • Page 41: Tandem Disc

    Setting Tandem Disc > The cutting angle of the disc roller can be adjusted to follow the contours ot the land. The cutting angle must be adjusted on both rollers to the same degree but in opposite directions. This way you avoid a one-sided tension load to the right or left.

  • Page 42: Blade On Cracker Roller

    Setting > On one side, take of the safety pin and unscrew the countersunk A with the small spanner B in order to get it out of 1 cm from its conical hole. > Go to the other side, put the long spanner C on the welded nut in order to hold the back beam.

  • Page 43: Bleaf Springs On The Stubbling Tines

    Setting Bleaf springs on The leaf spring is factory-designed for normal to hard soil. One or two spring leaves can be removed when working with light soil. the stubbling tines * Never loosen several leaf springs at the same time. Adjust only one leaf spring at a time and then re-tighten it.

  • Page 44: Accessories Equipment

    Accessories equipment Accessories equipment Front cutting or Equipement de disques frontaux placés devant la 1ère rangée de dents qui se trouve décalée par le biais de petites extensions Mixing disc (accessoires seulement disponibles en configuration 3 rangées 270 ou 330). •...

  • Page 45: Uncoupling The Machine

    Uncoupling the machine Respect the safety instructions. Uncoupling the machine There is increased risk of injury when uncoupling the machine from the tractor. Therefore: • secure the tractor so that it cannot roll forwards or backwards. • ensure the machine is standing on a stable and level area. •...

  • Page 46: Cleaning, Care And Storage

    Cleaning, care and storage Cleaning, care and storage Cleaning A high-pressure cleaner, for example, can be used to clean the machine. Only use low pressure to clean the bearings. Care At the end of the season, we recommend applying a protective coating of oil to the machine in order to ensure a long service life.

  • Page 47: Maintenance

    Maintenance Maintenance For your safety Special safety in- Conditions for maintenance work Carry out maintenance work only if you have the necessary know- structions ledge and if you have appropriate tooling.A lack of knowledge or inap- propriate tools may lead to accidents. Use original spare parts Use only original spare parts for components related to safety.The ra- ting, resistance and quality of their materials must be up to standard.In...

  • Page 48: General Remarks

    Maintenance General remarks These remarks are related to common maintenance work.For all maintenance work, the machine should be unfolded and blocked in operating position. If the transport position is required for all the maintenance work, refer to the maintenance instructions and consult the remark pertaining to it.

  • Page 49: Greasing

    Maintenance Greasing For all lubricating operations, the machine must be in the parked position in order to avoid any risk of crushing. Actipack roller > Once a day Grease nipple Double roller > Once a day Grease nipple Carrier + cylinder >...
  • Page 50 Maintenance Drawbar > Each 40 hours Grease nipple Folding cylinder + automatic hook > Each 40 hours Grease nipple Disc > Each 40 hours Grease nipple Disc gang > Each 40 hours Grease nipple...
  • Page 51 Maintenance Finger harrow Grease nipple > Once a year Transport carrier > Once a year Grease nipple Front wheels > Once a year Grease nipple > Once a year Grease nipple...

  • Page 52: Control

    Maintenance Control Screwed assembly Control the tightening of the wheel nuts regularly as well as the adjustment of the set of hubs. All the bolts must be tightened: • After the first service hours • According to the frequency of interventions •...
  • Page 53 Maintenance Fastenings Use only the screws provided The maintenance screws supplied are special screws for specific re- quirements.The screws that you find at retail do not resist the machine stresses.If you use unsuitable screws or if you do not use with recom- mended torque, there is a risk of machine damage.
  • Page 54 Maintenance Replacing the tines Worn tines must be replaced. Depending on the equipment, they may • Rigid tines (safety bolt). • Tines with blade springs (non-stop safety device). Rigid tines > Unscrew and remove the retaining screw from the tine and the at- tachment screw to the safety plate.
  • Page 55 Maintenance Replacing the shares Screwed shares > Control regularly the wear of shares > Return or replace the shares before they are too worn. If shares are not replaced on time, tines will be worn Quick Lock shares Replacement of shares with Quick Lock system: For this replacement, use the special tool: Keep all parts of the body out of the danger area Loosened shares fall down and can cause injuries.

  • Page 56: Hydraulic Diagram

    Hydraulic diagram Hydraulic diagram...

  • Page 57: Guaranty

    Guaranty At delivery of the tool, verify that all the accessories are included and Guaranty that there is no damage due to transport.The eventual claims must be done in writing within a period of 6 days. The guaranty will be granted only if the conditions appearing on the delivery contract have been met by the buyer.

  • Page 58: Disposal Of The Machine

    Disposal of the machine When the service life of your machine is over, it must be properly Disposal of the machine disposed of. Please observe the current and valid waste disposal regulations. Take care not to spread on the ground and not to pour into the sewers worn greases and substances such as motor oil, hydraulic oil, coolant fluid, brake fluid, fuel...

  • Page 59: Ec Conformity Declaration

    EC conformity declaration EC conformity declaration In accordance Kverneland Group Les Landes Génusson with EC directive 9, rue du Poitou 2006/42/EC FR-85130 Les Landes Génusson declare under our sole responsibility that the product CTC and accessories to which this declaration relates conforms to the relevant basic safety and health requirements of EC Directive 2006/42/EC.
  • Page 60 Index Index Training Blade on Cracker roller Uncoupling the machine Care Warning symbols Dealer Deep loosening tines Disposal of the machine Your safety Hydraulic oil Metal parts Tyres Driving on the road EC conformity declaration Employer Pictograms Preliminary information Pressure of the tyres Range of application of the machine Re-tighten screws Safety...

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