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Goodnal STP ST041 Disinfection & Outfall (KSB Service Water Pumps Pu-1030-010/020/030 OM Instructions) Vendor Manual
Cust. Doc. No.:GDSTP-24090-MAN-0004-P2
Client
Project
P.O. No.
Equipment / Tag No. :
Sales and Service
Phone
Fax
Email
Spares
Q-Pulse Id VM404
K S B A u s t r a l i a P t y L t d
A B N 2 9 0 0 6 4 1 4 6 4 2
A Q u a l i t y E n d o r s e d C o m p a n y A S / N Z I S O 9 0 0 1 : 2 0 0 8
OPERATING AND
MAINTENANCE
INSTRUCTIONS
KSB Doc. No.:KSB-88980-055
KSB REF No: 88980/ 41
:
Thiess Pty Ltd
:
Goodna Sewerage Treatment Plant Upgrage [Stage 4A]
:
GDSTP-24090-CON-0000
Service Water Pumps Pu-1030-010/020/030
:
(07) 3436 8600
:
(07) 3436 8699
:
ksbqldsales@ksb.com.au
:
1300 KSB SPARES ( 1300 572 772 )
Active 29/10/2013
Issue Date: 13/12/2011
Page 1 of 42
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Table of Contents
Related Manuals for KSB Movitec V 6
Summarization of Contents
Manual Introduction
Preface
Provides essential information for proper and efficient operation of the product.
Icons and Symbols
Explains the icons and symbols used throughout the manual for clarity.
Identification, Service, and Technical Support
Obtaining Data and Information
Details how to find essential data and identification information from the nameplate.
Seal Codes
Provides a table of material codes for shaft seals, detailing their composition.
Nominal Current
Explains how nominal current relates to motor operation and protection.
Supplementary Documentation
Lists other available documentation relevant to the product.
Warranty
Terms of Warranty
Outlines the conditions and limitations of the product's warranty.
Safety and Environment
General Safety
General safety principles and potential hazards of non-compliance.
User Responsibilities
Specifies qualifications and responsibilities for personnel operating the equipment.
Safety Provisions
Details safety regulations, including labels and working range adherence.
Product Labels
Emphasizes the importance and maintenance of product labels for safety.
Safety Precautions
Lists crucial safety measures for normal use and during installation/maintenance.
During Normal Use
Safety advice for operating the pump under normal conditions.
During Installation, Maintenance, and Repair
Safety protocols for installation, maintenance, and repair activities.
Environmental Aspects
Guidelines for environmentally friendly operation and disposal.
General Environmental
General advice on operating the product in an environmentally friendly manner.
Dismantling and Disposal
Instructions for environmentally responsible dismantling and disposal of the product.
Pump Introduction
Model Key
Explains the coding system used to define the pump model and its features.
Product Description
Provides a general overview of the pump series and its design.
Modular Selection
Details how pumps are assembled from modules based on application requirements.
Pump Operation
Explains the basic operational principle of the pump stages and flow.
Measuring, Draining, and Venting
Describes the purpose and use of various plugs for measurement and maintenance.
Working Range
Summarizes the overall working range of the pumps based on temperature and pressure.
Explosion Safety
Provides fundamental information for installing pumps in hazardous environments.
General Explosion Safety
General guidance on identifying explosion-safe pumps and installation zones.
Explosion Safety Indication
Explains ATEX markings and their significance for explosion safety.
Commissioning Checklist
A checklist to ensure safe commissioning of the pump in hazardous environments.
Transport and Storage
Transport
Instructions and warnings for safely transporting the pump unit.
Storage Guidelines
Guidelines for proper storage of the pump to prevent damage or degradation.
Inspection During Storage
Procedures for inspecting the pump during storage to maintain its condition.
Installation Instructions
Setting Up the Pump
Guidance on correctly positioning and installing the pump, including allowable forces.
Pump Indicators
Explains the indicators on the pump that show flow and rotation direction.
Bypass Installation
Recommends installing a bypass for certain operating conditions.
Mounting a Motor on the Pump
Instructions and advice for mounting a motor onto the pump assembly.
Electrical Installation
Procedures and warnings for making electrical connections to the motor safely.
Commissioning Procedures
Steps and precautions for safely starting up and commissioning the pump.
Commissioning: Open/Closed Circuit
Commissioning procedure for pumps with adequate supply pressure.
Commissioning: Low Liquid Level
Commissioning procedure for pumps with a low liquid level.
Commissioning After Storage
Procedures for commissioning after storage, focusing on mechanical seals.
Maintenance
Maintenance Introduction
General safety precautions and the importance of regular maintenance.
Lubrication Guidelines
Details lubrication requirements for motors, including types and intervals.
Maintaining Pump During Non-Operation
Procedures for preserving the pump during long periods of inactivity.
Failures and Troubleshooting
Failure Table
A table listing common problems, their causes, solutions, and checkpoints.
Annexes
CE Declaration of Conformity
Provides the CE declaration for the product series.
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