KSB Amarex KRT Operating And Maintenance Instructions Manual
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KSB Amarex KRT Operating And Maintenance Instructions Manual

Submersible motor pump
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Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual
Cust. Doc. No.:GDSTP-24090-MAN-0003-P2
Client
Project
P.O. No.
Equipment / Tag No. :
Sales and Service
Phone
Fax
Email
Spares
Q-Pulse Id VM362
K S B A u s t r a l i a P t y L t d
A B N 2 9 0 0 6 4 1 4 6 4 2
A Q u a l i t y E n d o r s e d C o m p a n y A S / N Z I S O 9 0 0 1 : 2 0 0 8
OPERATING AND
MAINTENANCE
INSTRUCTIONS
KSB Doc. No.:KSB-88980-056
KSB REF No: 88980/ 20 & 30
:
Thiess Pty Ltd
:
Goodna Sewerage Treatment Plant Upgrage [Stage 4A]
:
GDSTP-24090-CON-0000
Site Foul Liquor Pumps PU-0110-010/020
:
PTA Foul Liquor Pumps PU-0200-010/020
:
(07) 3436 8600
:
(07) 3436 8699
:
ksbqldsales@ksb.com.au
:
1300 KSB SPARES ( 1300 572 772 )
Active 29/10/2013
Issue Date: 13/12/2011
Page 1 of 96

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  • Page 1 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual K S B A u s t r a l i a P t y L t d A B N 2 9 0 0 6 4 1 4 6 4 2...
  • Page 2 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual I N D E X Pump • Amarex KRT Pumps Installation/ Operating Manual Additional Data • Pump Data Sheet (Site Foul Liquor) • Pump Data Sheet (PTA Foul Liquor) Drawings •...
  • Page 3 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual Submersible Motor Pump Amarex KRT Pump sizes DN 40 to DN 300 Motor sizes: 2-pole 5 2 to 55 2 4-pole 5 4 to 65 4 6-pole 4 6 to 50 6...
  • Page 4 Original operating manual KSB Aktiengesellschaft Pegnitz All rights reserved. Contents provided herein must neither be distributed, copied, reproduced, processed for any other purpose, nor otherwise transmitted to a third party without KSB´s express written consent. Subject to technical modification without prior notice.

  • Page 5: Table Of Contents

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual Contents Contents Glossary ....................5 General ....................6 Principles ......................6 Installation of partly completed machinery ..........6 Target group ....................7 Other applicable documents ................7 Symbols ......................7 Safety ....................
  • Page 6 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual Contents Commissioning/Start-up/Shutdown ..........32 Commissioning/start-up ................32 Operating limits .................... 32 Shutdown/storage/preservation ..............35 Returning to service ..................35 Servicing/Maintenance ..............37 Safety regulations ..................37 Servicing/inspection ..................37 Drainage/disposal ..................

  • Page 7: Glossary

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual Glossary Glossary Back pull-out unit Close-coupled design Pump without pump casing; partly completed Motor directly fitted to the pump via a flange machinery or a drive lantern Certificate of decontamination...

  • Page 8: General

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 1 General 1 General 1.1 Principles This manual is supplied as an integral part of the type series and variants indicated on the front cover (for details, please refer to the table below).

  • Page 9: Target Group

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 1 General 1.3 Target group This manual is aimed at the target group of trained and qualified specialist technical personnel. (⇨ Section 2.4 Page 10) 1.4 Other applicable documents...

  • Page 10: Safety

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 2 Safety 2 Safety All the information contained in this section refers to hazardous situations. DANGER 2.1 Key to safety symbols/markings Table 4: Definition of safety symbols/markings Symbol...
  • Page 11 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 2 Safety ▪ Only use the pump to handle the fluids described in the data sheet or product literature of the pump model. ▪ Never operate the system without the fluid to be handled.

  • Page 12: Personnel Qualification And Training

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 2 Safety Open, diagonal single Suitable for the following fluids: vane impeller Waste water with solid substances and (impeller type D) long fibres P r e v e n t i o n o f f o r e s e e a b l e m i s u s e ▪...

  • Page 13: Safety Information For Maintenance, Inspection And Installation Work

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 2 Safety ▪ Provide the personnel with protective equipment and make sure it is used. ▪ Contain leakages (e.g at the shaft seal) of hazardous fluids handled (e.g.
  • Page 14 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 2 Safety Repair work at the flameproof joints must only be performed in accordance with the manufacturer's instructions. Repair to the values in tables 1 and 2 of EN 60079-1 is not permitted.

  • Page 15: Transport/Temporary Storage/Disposal

    ▷ Never suspend the pump set by its power cable. ▷ Never use the chains or lifting ropes included in KSB's scope of supply for lifting loads other than the KSB product supplied. ▷ Securely attach the lifting ropes or chains to the pump and crane.

  • Page 16: Return To Supplier

    4. Always complete and enclose a certificate of decontamination when returning the pump (set). (⇨ Section 11 Page 72) Always indicate the safety and decontamination measures taken. NOTE If required, a blank certificate of decontamination can be downloaded from the KSB web site at: www.ksb.com/certificate_of_decontamination 3.4 Disposal...

  • Page 17: Description Of The Pump (Set)

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 4 Description of the Pump (Set) 4 Description of the Pump (Set) 4.1 General description Pump for handling untreated waste water containing long fibres and solid substances, fluids containing gas and air as well as raw, activated and digested sludge.

  • Page 18: Design Details

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 4 Description of the Pump (Set) 4.4 Design details D e s i g n ▪ Fully floodable submersible motor pump ▪ Not self-priming ▪ Close-coupled design I m p e l l e r t y p e ▪...

  • Page 19: Design And Function

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 4 Description of the Pump (Set) 4.6 Design and function Fig. 3: Sectional drawing Casing wear ring Discharge nozzle Discharge cover Shaft Bearing bracket Suction nozzle Impeller Shaft seal...

  • Page 20: Dimensions And Weights

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 4 Description of the Pump (Set) ▪ Duckfoot bend with mounting elements ▪ Guiding equipment (guide rails are not included in KSB's scope of supply) T r a n s p o r t a b l e w e t i n s t a l l a t i o n ( t y p e o f i n s t a l l a t i o n P ) ▪...

  • Page 21: Installation At Site

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 5 Installation at Site 5 Installation at Site 5.1 Safety regulations DANGER Improper installation in potentially explosive atmospheres Explosion hazard! Damage to the pump set! ▷ Comply with the applicable local explosion protection regulations.
  • Page 22 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 5 Installation at Site Resonances Any resonances at the usual excitation frequencies (1x and 2x rotational frequency, rotational noise) must be prevented both in the foundation and in the connected piping, as such frequencies may cause extreme vibrations.

  • Page 23: Installing The Pump Set

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 5 Installation at Site 2. Check the direction of rotation. When looking at the pump mouth, the impeller must turn in anti-clockwise direction (on some pump casings, the direction of rotation is marked by an arrow).
  • Page 24 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 5 Installation at Site Table 8: Anchor bolt dimensions Bolt size Hex. Torque [mm] [mm] head [Nm] [mm] [mm] [mm] [mm] M 10x130 M 12x160 M 16x190 M 20x260...
  • Page 25 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 5 Installation at Site Table 10: Permissible flange loads Nominal diameter Forces [N] Moments [Nm] of the flange ∑F ∑M 1350 1650 1500 2600 1000 1150 1400 2050...
  • Page 26 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 5 Installation at Site I n s e r t i n g t h e g u i d e w i r e 1. Lift clamping piece 571 and insert one end of the guide wire.
  • Page 27 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 5 Installation at Site NOTE For installation depths > 6 m, the scope of supply may include brackets as a middle support for the guide rails. The mounting brackets also serve as spacers between the two guide rails.
  • Page 28 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 5 Installation at Site Table 13: Types of attachment Illustration Type of attachment Chain attached directly to the motor housing 914.26 920.26 914.26 Socket head cap screw 920.26 Looped lifting rope 59-24.02...

  • Page 29: Electrical Connection

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 5 Installation at Site C o n n e c t i n g t h e p i p i n g The DIN connection is suitable for connecting rigid or flexible pipes.
  • Page 30 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 5 Installation at Site 5.4.1.3 Frequency inverter operation The pump set is suitable for frequency inverter operation as per IEC 60034-17. DANGER Operation outside the permitted frequency range Explosion hazard! ▷...
  • Page 31 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 5 Installation at Site Measuring transducers are required for analysing the sensor signals supplied. Suitable devices for 230V~ can be supplied by KSB. NOTE Reliable and safe operation of the pump within the scope of our warranty is only possible if the sensor signals are properly analysed as stipulated in these operating instructions.
  • Page 32 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 5 Installation at Site ▪ Sensor circuit 10 to 30V ~ ▪ Tripping current 0.5 to 3 mA (equivalent to a tripping resistance of 3 to 60 kΩ) 5.4.1.4.3 Leakage at the mechanical seal (only for pump sets with reinforced...
  • Page 33 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 5 Installation at Site For the connection to power supply observe the wiring diagrams (⇨ Section 9.2 Page 67) in the Annex and the information on planning the control system. (⇨ Section 5.4.1 Page 27)

  • Page 34: Commissioning/Start-Up/Shutdown

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 6 Commissioning/Start-up/Shutdown 6 Commissioning/Start-up/Shutdown 6.1 Commissioning/start-up 6.1.1 Prerequisites for commissioning/start-up Before commissioning/starting up the pump set, ensure that the following conditions are met: ▪ The pump set has been properly connected to the electric power supply and is equipped with all protection devices.
  • Page 35 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 6 Commissioning/Start-up/Shutdown CAUTION Danger of frost/freezing Damage to the pump set! ▷ Drain the pump set or protect it against freezing. Refer to the maximum permissible fluid and ambient temperature on the name plate and in the data sheet.
  • Page 36 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 6 Commissioning/Start-up/Shutdown Fig. 18: Minimum fluid level NOTE Compliance with dimension B does not guarantee trouble-free operation of the pump set. Depending on the pump's duty point, higher fluid levels may be required. Observe the NPSH values indicated in the characteristic curve (see hydraulic characteristic curves).

  • Page 37: Shutdown/Storage/Preservation

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 6 Commissioning/Start-up/Shutdown CAUTION Pumping solids-laden fluids at reduced speed Increased wear and clogging! ▷ Never operate the pump set with flow velocities below 0.7 m/s in horizontal pipes and 1.2 m/s in vertical pipes.
  • Page 38 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 6 Commissioning/Start-up/Shutdown For returning the pump set to service after storage also follow the instructions for maintenance/inspection. (⇨ Section 7.2 Page 37) WARNING Failure to re-install or re-activate protective devices Risk of personal injury from moving parts or escaping fluid! ▷...

  • Page 39: Servicing/Maintenance

    (set) with a minimum of maintenance expenditure and work. NOTE All maintenance, service and installation work can be carried out by KSB Service. Find your contact in the attached "Addresses" booklet or on the Internet at www.ksb.com/ contact".
  • Page 40 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 7 Servicing/Maintenance Maintenance interval Maintenance work For details see ... Checking the sensors (⇨ Section 7.2.1.4 Page 39) After 10,000 operating hours Checking the mechanical seal leakage (⇨ Section 7.2.1.5 Page 39) Lubricant change (⇨...
  • Page 41 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 7 Servicing/Maintenance NOTE If the insulation resistance values measured on the motor are too low, the winding insulation is defective. The pump set must not be returned to service in this case.
  • Page 42 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 7 Servicing/Maintenance 3. Drain the leakage. NOTE If more than 0.25 litres of leakage should escape we recommend to replace the mechanical seals. 4. Close screwed plug 903.34 with joint ring 411.34 again.
  • Page 43 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 7 Servicing/Maintenance Motor sizes 5 2, 6 2, 8 2, 12 2, 17 2, 23 2, 37 2, 55 2, 5 4, 7 4, 11 4, 16 4,...
  • Page 44 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 7 Servicing/Maintenance On pump sets with reinforced bearings (⇨ Section 4.4 Page 16) the pump-end rolling element bearings can be re-lubricated. Relubricate these bearings as part of the maintenance work.

  • Page 45: Drainage/Disposal

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 7 Servicing/Maintenance 6. Close screwed plug 903.46 with joint ring 411.46 again. 7.3 Drainage/disposal WARNING Fluids posing a health hazard Hazardous to persons and the environment! ▷ Collect and properly dispose of flushing liquid and any fluid residues.
  • Page 46 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 7 Servicing/Maintenance 7.4.3 Dismantling the pump section Dismantle the pump section in accordance with the relevant general assembly drawing. (⇨ Section 9.1 Page 55) 7.4.3.1 Removing the back pull-out unit 1.
  • Page 47 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 7 Servicing/Maintenance Pump size Impeller type Forcing screw Thread Code 250-400 300-400 7.4.3.2.2 Removing the impeller with cylindrical interference fit with key 1. Unscrew socket head cap screw 914.10 and impeller hub cap 260.

  • Page 48: Reassembling The Pump Set

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 7 Servicing/Maintenance 7.4.3.4 Removing the wear plate ✓ The back pull-out unit has been separated from the pump casing. 914.12 ✓ The inside of the casing has been cleaned.
  • Page 49 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 7 Servicing/Maintenance All bolted/screwed connections closing off the flameproof enclosure must be secured with a thread-locking agent (Loctite Type 243). 7.5.2 Reassembling the pump section 7.5.2.1 Installing the mechanical seal...
  • Page 50 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 7 Servicing/Maintenance ✓ The shaft and rolling element bearings have been properly installed. ✓ The mechanical seals have been properly installed. 1. Slip impeller 230 onto the shaft end.
  • Page 51 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 7 Servicing/Maintenance 7.5.2.2.2 Fitting the cutter Fig. 29: Fitting the cutter ✓ The pump-end mechanical seal 433.02 has been installed. Slip impeller 230 onto the conical shaft end.
  • Page 52 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 7 Servicing/Maintenance 3. Evenly tighten screwed connection 920.01 between pump casing and bearing bracket. CAUTION Axial displacement of the rotor Damage to shaft seal and bearings! ▷ Always adjust and check the axial clearance with the pump set in vertical position.
  • Page 53 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 7 Servicing/Maintenance 4. Adjust the clearance between impeller 230 and wear plate 135 by loosening and tightening screws 914.12 and 914.24. ⇨ Screw 914.24 pushes the wear plate in the direction of the impeller.

  • Page 54: Tightening Torques

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 7 Servicing/Maintenance 4. Once the leak test has been successful, fill in the lubricant. (⇨ Section 7.2.2.1 Page 7.5.5 Checking the connection of motor/power supply After reassembly, carry out the measures specified in (⇨ Section 7.2.1 Page 38).
  • Page 55 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 7 Servicing/Maintenance Part No. Part description Number of pump sets (including stand-by pump sets) 6 and 7 8 and 9 10 and more 433.01 Mechanical seal, motor 90 % 433.02...

  • Page 56: Trouble-Shooting

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 8 Trouble-shooting 8 Trouble-shooting Pump is running but does not deliver Pump delivers insufficient flow rate Excessive current/power consumption Insufficient discharge head Vibrations and noise during pump operation...

  • Page 57: Related Documents

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 9 Related Documents 9 Related Documents 9.1 General assembly drawings NOTE For detailed view of the general assembly drawing (e.g. upper bearing) see the following table. * If applicable...
  • Page 58 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 9 Related Documents Table 28: Detailed views of general assembly drawing with motor type DKN 132/160/161/181 and tapered fit Section Detailed view Cable gland Upper bearing Motor sizes...
  • Page 59 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 9 Related Documents Section Detailed view Impeller type K Only K200-315/316 503* 503* 502 * If applicable * If applicable Impeller type S Part No. Description Part No.
  • Page 60 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 9 Related Documents Part No. Description Part No. Description 411.03 Joint ring 932.01/.02/.03 Circlip 412./.02/.03/.04/.07/.15/.16/.33/.34 O-ring Sectional drawings of the mechanical seal Sizes of hydraulic system D 80-315...
  • Page 61 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 9 Related Documents Table 29: Detailed views of general assembly drawing with motor type DKN 226, 2 poles Section Detailed view Lubricant reservoir/ leakage chamber Cable entries Bearing temperature...
  • Page 62 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 9 Related Documents Part No. Description Part No. Description 411.03/.05/.26/.46 Joint ring 932.03/.20 Circlip 412.02/.04/.07/.08/.15/.24/.33/.34 O-ring 970.02 Plate * If applicable Sectional drawings of the mechanical seal For material variant C1/C2...
  • Page 63 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 9 Related Documents Table 30: Detailed views of general assembly drawing pump set with motor type DKN 161/181 and cylindrical interference fit Section Detailed view Impeller type F Cable gland Part No.
  • Page 64 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 9 Related Documents * If applicable Sectional drawings of the mechanical seal For material variant C1/C2 Sizes of hydraulic system 100-401 150/151-401 200-330 200-400 250-400/401 300-400/401 Motor sizes...
  • Page 65 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 9 Related Documents Table 31: Detailed views of general assembly drawing of pump set with motor type DKN 226 Section Detailed view Cable entries Impeller type F Part No.
  • Page 66 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 9 Related Documents Sectional drawings of the mechanical seal Sizes of hydraulic system D 80-315 D 100-315 D 150-400 D 150-401 D 200-400 D 250-400 D 300-400 Motor sizes...
  • Page 67 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 9 Related Documents Table 32: Detailed views of general assembly drawing of pump set with motor type DKN 226, 4/6/8 poles Section Detailed view Cable entries Bearing temperature sensor...
  • Page 68 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 9 Related Documents Part No. Description Part No. Description 69-6.01 Temperature sensor 433.01/.02 Mechanical seal 69-14 Leakage sensor 500.04/.05 Ring 81-18.03 Cable socket 520.01 Sleeve 81-45 Float switch 550.01/.03/.23/.44...

  • Page 69: Wiring Diagrams

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 9 Related Documents 9.2 Wiring diagrams Motors: Motors: 5 2, 6 2, 8 2, 12 2, 17 2, 23 2 37 2, 55 2, 5 4, 7 4, 11 4, 16 4, 23 4, 29 4,...

  • Page 70: Flamepaths Of Explosion-Proof Motors

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 9 Related Documents 9.3 Flamepaths of explosion-proof motors Table 33: Overview of flamepaths Motor sizes Pump set 5 2, 6 2, 8 2, 12 2, 17 2, 23 2...

  • Page 71: Sectional Drawings Of The Mechanical Seal

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 9 Related Documents 9.4 Sectional drawings of the mechanical seal Table 34: Sectional drawings of the mechanical seal Section Sectional drawing Sizes of hydraulic system 433.01 Mechanical seal (bellows- 433.01...
  • Page 72 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 9 Related Documents Section Sectional drawing Sizes of hydraulic system 433.01 Mechanical seal (bellows- 100-401 type mechanical seal) 433.01 150/151-401 550.03 Disc 200-330 932.03 Circlip 200-400 433.02 Mechanical seal (bellows-...

  • Page 73: Ec Declaration Of Conformity

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 10 EC Declaration of Conformity 10 EC Declaration of Conformity Manufacturer: KSB Aktiengesellschaft Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the pump/pump set: Amarex KRT KSB order number: ....................

  • Page 74: Certificate Of Decontamination

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual 11 Certificate of Decontamination 11 Certificate of Decontamination Type ..........................Order number/ ..........................Order item number Delivery date ..........................Field of application: ....................................................Fluid handled Please tick where applicable ⃞...

  • Page 75: Index

    Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual Index Index Application limits 8 Maintenance work 37 Mechanical seal 38, 69 Mechanical seal leakage 30 Minimum fluid level 34 Misuse 10 Bearing temperature monitoring 30 Order number 6...
  • Page 76 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Aktiengesellschaft P.O. Box 200743 • 06008 Halle (Saale) • Turmstraße 92 • 06110 Halle (Germany) Tel. +49 345 4826-0 • Fax +49 345 4826-4699 www.ksb.com Page 76 of 96...
  • Page 77 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Document No: KSB-88980-025 Page 1 of 8 VENDOR DOCUMENT NUMBER IW‐GDSTP‐24090‐DST‐0009 Date DATA SHEET NO.: TAG NO.: P&ID DRAWING NO.: IW-GDSTP-4A-MEC-DSHT-1256 PU-0110-010, PU-0110-020 IW-GDSTP-4A-PRO-0100-5280 TITLE: TECHNICAL INFORMATION SHEET SITE FOUL LIQUOR PUMP 1 & 2...
  • Page 78 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Document No: KSB-88980-025 Page 2 of 8 DESCRIPTION PURCHASER'S REQUIREMENTS VENDOR OFFER UNITS Double shaft seal separated by oil bath Comply Mechanical seal type Motor Data Vendor to nominate...
  • Page 79 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Document No: KSB-88980-025 Page 3 of 8 DESCRIPTION PURCHASER'S REQUIREMENTS VENDOR OFFER UNITS Information to be submitted with Tender Spare Parts for two (2) years & itemised cost...
  • Page 80 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Document No: KSB-88980-025 Page 4 of 8 Data sheet Customer item no.: Site Foul Liquor (REV) Order dated: Goodna STP Number: Order no.: Item no.: 100 Quantity: 2...
  • Page 81 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Document No: KSB-88980-025 Page 5 of 8 Data sheet Customer item no.: Order dated: Number: Order no.: Item no.: 100 Quantity: 2 Date: 01/06/2011 Page: 2 / 6 Version no.: 1...
  • Page 82 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Document No: KSB-88980-025 Page 6 of 8 Performance curve Customer item no.: Site Foul Liquor (REV) Order dated: Goodna STP Number: Order no.: Item no.: 100 Quantity: 2...
  • Page 83 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Document No: KSB-88980-025 Page 7 of 8 Motor data sheet Customer item no.: Order dated: Number: Order no.: Item no.: 100 Quantity: 2 Date: 01/06/2011 Page: 4 / 6 Version no.: 1...
  • Page 84 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Document No: KSB-88980-025 Page 8 of 8 Installation plan Customer item no.: Order dated: Number: Order no.: Item no.: 100 Quantity: 2 Date: 01/06/2011 Page: 6 / 6 Version no.: 1...
  • Page 85 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Document No: KSB-88980-024 Page 1 of 9 VENDOR DOCUMENT NUMBER IW‐GDSTP‐24090‐DST‐0011 date DATA SHEET NO.: TAG NO.: P&ID DRAWING NO.: IW-GDSTP-4A-MEC-DSHT-1257 PU-0200-010, PU-0200-020 IW-GDSTP-4A-PRO-0100-5123 TITLE: TECHNICAL INFORMATION SHEET PTA FOUL LIQUOR PUMP 1 & 2...
  • Page 86 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Document No: KSB-88980-024 Page 2 of 9 DESCRIPTION PURCHASER'S REQUIREMENTS VENDOR OFFER UNITS REV Double shaft seal separated by oil bath comply Mechanical seal type Motor Data...
  • Page 87 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Document No: KSB-88980-024 Page 3 of 9 DESCRIPTION PURCHASER'S REQUIREMENTS VENDOR OFFER UNITS REV Information to be submitted with Tender Spare Parts for two (2) years & itemised cost...
  • Page 88 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Document No: KSB-88980-024 Page 4 of 9 Data sheet Customer item no.: PTA Foul Liquor (REV) Order dated: Goodna STP Number: Order no.: Item no.: 100 Quantity: 2...
  • Page 89 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Document No: KSB-88980-024 Page 5 of 9 Data sheet Customer item no.: Order dated: Number: Order no.: Item no.: 100 Quantity: 2 Date: 01/06/2011 Page: 2 / 6 Version no.: 1...
  • Page 90 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Document No: KSB-88980-024 Page 6 of 9 Performance curve Customer item no.: PTA Foul Liquor (REV) Order dated: Number: Order no.: Item no.: 100 Quantity: 2 Date: 01/06/2011 Page: 3 / 6 Version no.: 1...
  • Page 91 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Document No: KSB-88980-024 Page 7 of 9 Motor data sheet Customer item no.: Order dated: 01/06/2011 Number: Order no.: Quick quote Item no.: 100 Quantity: 2 Date: 01/06/2011 Page: 4 / 6 Version no.: 1...
  • Page 92 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Document No: KSB-88980-024 Page 9 of 9 Installation plan Customer item no.: Order dated: 01/06/2011 Number: Order no.: Quick quote Item no.: 100 Quantity: 2 Date: 01/06/2011 Page: 6 / 6 Version no.: 1...
  • Page 93 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Document No: KSB-88980-033 Customer Document No: IW-GDSTP-4A-VEN-0110-2000-P2 Page 93 of 96 Q-Pulse Id VM362 Active 29/10/2013...
  • Page 94 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual KSB Document No: KSB-88980-032 Customer Document No: IW-GDSTP-4A-VEN-0200-2000-P2 Page 94 of 96 Q-Pulse Id VM362 Active 29/10/2013...
  • Page 95 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual Page 95 of 96 Q-Pulse Id VM362 Active 29/10/2013...
  • Page 96 Goodnal STP ST041 Sewage Delivery (Amarex KRT Submersible Motor Pump) Vendor Manual Page 96 of 96 Q-Pulse Id VM362 Active 29/10/2013...

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