KSB 9972073510/200 Operating And Maintenance Instructions Manual
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KSB 9972073510/200 Operating And Maintenance Instructions Manual

KSB 9972073510/200 Operating And Maintenance Instructions Manual

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P.O. No.
Equipment / Tag No. :
Sales and Service
Phone
Fax
Email
Spares
Q-Pulse Id VM405
Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110
K S B A u s t r a l i a P t y L t d
A B N 2 9 0 0 6 4 1 4 6 4 2
A Q u a l i t y E n d o r s e d C o m p a n y A S / N Z I S O 9 0 0 1 : 2 0 0 8
OPERATING AND
MAINTENANCE
INSTRUCTIONS
KSB REF No: 9972073510/200
:
Thiess Pty Ltd
:
Goodna Sewerage Treatment Plant Upgrage [Stage 4A]
:
GDSTP-24090-CON-0000
ATF Feed Pump Skid PU-0700-110, 120
:
:
:
:
(07) 3436 8600
(07) 3436 8699
ksbqldsales@ksb.com.au
1300 KSB SPARES ( 1300 572 772 )
Active 29/10/2013
Issue Date: 7/03/2012
Page 1 of 41

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Summary of Contents for KSB 9972073510/200

  • Page 1 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 K S B A u s t r a l i a P t y L t d A B N 2 9 0 0 6 4 1 4 6 4 2...
  • Page 2 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 I N D E X Pump • Movitec V Pumps Installation & Operating Instructions Driver • CMG Motor Installation & Operating Instruction Additional Data • Lugged Butterfly Valve Data Sheet •...
  • Page 3 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Installation and operating instructions 1798.82/4-10 Vertical High pressure in-line pumps Movitec V 2,4,6 Movitec V 10,15 Movitec VF 90 Page 3 of 41...

  • Page 4: Table Of Contents

    Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Table of Contents 1: Manual Introduction Preface ..............................4 Icons and symbols ..........................4 2: Identification, service and technical support Obtaining data and information ......................5 Seal codes ............................
  • Page 5 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 11: Annexes 11.1 CE declaration of conformity ....................... 24 Page 5 of 41 Q-Pulse Id VM405 Active 29/10/2013...

  • Page 6: 1: Manual Introduction

    Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Manual Introduction Preface ENVIRONMENTAL INSTRUCTION Remarks with respect to the This manual contains important information for environment. reliable proper and efficient operation. Compliance...

  • Page 7: 2: Identification, Service And Technical Support

    Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Identification, service and technical support Obtaining data and information ID3543 The name plate indicates the type series / size, main 2930851021E operating data and identification number. Please...

  • Page 8: Seal Codes

    Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 The following address data are available for service and technical support: See separate booklet “Service-addresses”. Seal codes Table 2: Material code shaft seal Code acc.

  • Page 9: Terms Of Warranty

    Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Warranty Terms of warranty The warranty period is settled by the terms of your contract or at least by the general terms and conditions of sales.

  • Page 10: 4: Safety And Environment

    Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Safety and environment General Users This KSB product has been developed using state- All personnel involved in the operation, maintenance, of-the-art technology; it is manufactured with utmost inspection and installation of the product must be fully care and subject to continuous quality control.
  • Page 11 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Safety precautions WARNING Please observe all instructions set out in the chapter "Commissioning/Start- 4.4.1 During normal use • up" before returning the product to Contact the local electricity company for service.

  • Page 12: 5: Pump Introduction

    Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Pump Introduction Model key Table 4: Model key Example Movitec VSF90/3-1 B Movitec VS F 90 /3 -1 B Label Movitec Product Label Material/Con- Cast Iron pump foot and top bracket hydr.

  • Page 13: Operation

    Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Operation This total capacity and raised pressure will be guided to the outside of the pump, between the pump stages and the outer sleeve (C) and the medium will leave the pump at the discharge connection (D).

  • Page 14: Explosion Safety

    Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 The free space above the motor cooling fan must be at When in doubt it is compulsory to check the above least 1/4 of the diameter of the inlet of the cooling fan directive.
  • Page 15 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 • Check if the ATEX-data on the motor and the pump are in line with the specified category. See table 8 ATEX-Categories 13.

  • Page 16: Transport

    Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Transport Transport Table 9: Transport positions ID3079 ID3080 Transport the pump in the position as indicated on the pallet or packaging. Make sure the pump is stable.

  • Page 17: 7: Installation Instructions

    Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Installation instructions Setting up the pump Type Moment [Nm] Σ M [mm] VCF 6 B ATTENTION VCF 10 B 1000 1200 Make sure that the pump connections...

  • Page 18: Mounting A Motor On The Pump

    Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Install the pump with counter flanges. For pumps Mounting a motor on the with non-standardised connections, counter pump flanges are delivered separately. It is advised to install a valve on the supply and ATTENTION on the delivery connection of the pump.

  • Page 19: Electrical Install

    Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Electrical install ATTENTION Connect the motor according to table : and always check the rotation direction. WARNING Only authorised personnel is allowed to...

  • Page 20: Commissioning

    Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Commissioning Fill the pump housing to the maximum through the fill plug with the liquid that is to be pumped. Insert the fill plug in the top bracket.

  • Page 21: Operation

    Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Operation Operation The pump is controlled externally and therefore does not need any operation guidance. Page 21 of 41 Q-Pulse Id VM405 Active 29/10/2013...

  • Page 22: Introduction

    Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Maintenance Introduction Open the shut-off and fill/air vent plug, if present. WARNING Observe the general safety precautions for installation, maintenance and repair. Regular maintenance is necessary for the correct operation of a pump.

  • Page 23: Failure Table

    Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 10 Failures 10.1 Failure table WARNING Observe the general safety precautions before install, maintenance and repair. Problem Possible cause Possible solution Checkpoints Leakage along the shaft...
  • Page 24 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Problem Possible cause Possible solution Checkpoints Pump is vibrating or noisy Coupling mounted incor- Install the coupling in par- rectly allel Faulty setting of the...
  • Page 25 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Problem Possible cause Possible solution Checkpoints Pump supplies insufficient Outlet and/or inlet shut-off Open both shut-off valves capacity and/or pressure valve is closed...
  • Page 26 EMC 2004/108/EC and Low voltage directive 2006/95/EC in the most recent form. The pump also complies with the ATEX directive as filed under number:171784 / KSB rev.1 Lloyd’s Register ATEX 2004 The pump is subject to this declaration of conformity as a stand alone product.
  • Page 27 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Page 27 of 41 Q-Pulse Id VM405 Active 29/10/2013...
  • Page 28 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Page 28 of 41 Q-Pulse Id VM405 Active 29/10/2013...
  • Page 29 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Movitec V 2,4,6,10,15 & 90 Page 29 of 41 Q-Pulse Id VM405 Active 29/10/2013...
  • Page 30 Movitec V 2,4,6,10,15 & 90 03/2011 Original instructions BE00000379 1798.82/4-10 KSB Aktiengesellschaft 67225 Frankenthal • Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 (6233) 86-0 • Fax +49 (6233) 86 34 01 • www.ksb.com Page 30 of 41 Q-Pulse Id VM405 Active 29/10/2013...
  • Page 31 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Installation, operation and maintenance Delivery Initial start up Upon receipt the unit should be thoroughly inspected Prior to initial start up, the following steps must be taken: for any damage sustained during transit.
  • Page 32 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Maintenance instructions The following maintenance instructions apply to all SGA/ To obtain maximum service life from your electric motor, HGA motors except for hazardous location motors. it is recommended the following maintenance be For SGAE, SGAN and SGAD motors maintenance must implemented and recorded in a plant log book.
  • Page 33 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 LUGGED BUTTERFLY VALVE - MAXIFLO 16 BAR RATED FOR DEAD END SERVICE TO 16 BAR UPTO 150mm PRESSURE & TEMPERATURE CHARTS NITRILE EPDM VITON 20 40 60 80 100 120 140 160 180 200...
  • Page 34 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 PressureWave ™ Series PressureWave™ tanks are ideally suited for a wide range of applications, including booster systems, thermal expansion, Features irrigation systems, and hydraulic hammer arresting. The PressureWave™ Series is constructed of a virgin polypropylene liner combined with an FDA approved high grade butyl diaphragm.
  • Page 35 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Specifications PressureWave™ Series Models Shipping Shipping Dimensions Nominal (box) (box) Model #’s Connection Volume Volume Weight inches inches inches liter cu. M cu. ft kilos PWB8 PWN8 31.7 12.7...
  • Page 36 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Force Pressure Temperature Switch All stainless steel pressure gauges with Bourdon tube, with and without glycerine filling Accuracy class 1.0 Nominal sizes ND 100 License: Description Features The all stainless steel pressure gauges are ideal for...
  • Page 37 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Technical data Models P2324 P2325 P2328 P2329 Options Nominal size Symbol Accuracy class 1.0 to EN 837-1 Ranges 0 ... 0.6 bar to 0 ... 1600 bar negative gauge pressure or negative/positive gauge pressure...
  • Page 38 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Dimensions Model P2324 / P2325 rear flange Hole pattern for front Model P2328 / Model P2328 / P2329 P2329 front flange with triangular bezel Modifications reserved DE 232 f p.
  • Page 39 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 WAFER CHECK VALVE (DUAL DISC/PLATE) RATED 232psi WOG PN 16 MATERIALS PART MATERIAL BODY CAST IRON DISC STAINLESS STEEL 316 STEM STAINLESS STEEL RUBBER GASKET SPRING STAINLESS STEEL...
  • Page 40 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Page 40 of 41 Q-Pulse Id VM405 Active 29/10/2013...
  • Page 41 Goodnal STP ST041 Disinfection & Outfall (KSB ATF Feed Pump Skid PU-0700-110 Page 41 of 41 Q-Pulse Id VM405 Active 29/10/2013...

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