KSB Hyper Installation & Operating Manual

Multi-functional plug

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Multi-functional Plug
Hyper
Installation/Operating Manual

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Summary of Contents for KSB Hyper

  • Page 1 Multi-functional Plug Hyper Installation/Operating Manual...
  • Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 26/11/2018...
  • Page 3: Table Of Contents

    Checks to be carried out prior to installation.................... 13 Electrical connection ............................ 14 Commissioning/Start-up/Shutdown.................... 16 Commissioning/Start-up .......................... 16 Shutdown................................ 17 Returning to service ............................ 17 Servicing/Maintenance ........................ 18 Maintenance .............................. 18 Trouble-shooting.......................... 19 Related Documents .......................... 20 Wiring diagram............................... 20 EU Declaration of Conformity ...................... 21 Index .............................. 22 Hyper 3 of 24...
  • Page 4: General

    The serial number uniquely describes the product and is used as identification in all further business processes. In the event of damage, immediately contact your nearest KSB Service centre to maintain the right to claim under warranty. 1.2 Target group This instruction manual is aimed at the target group of trained and qualified specialist technical personnel.
  • Page 5 In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. Hyper 5 of 24...
  • Page 6: Safety

    – Hazards to persons due to electrical, thermal, mechanical and chemical effects and explosions – Failure of important product functions – Failure of prescribed maintenance and servicing practices – Hazard to the environment due to leakage of hazardous substances Hyper 6 of 24...
  • Page 7: Safety Awareness

    In addition to the safety information contained in this manual and the intended use, the following safety regulations shall be complied with: ▪ Accident prevention, health regulations and safety regulations ▪ Explosion protection regulations ▪ Safety regulations for handling hazardous substances ▪ Applicable standards, directives and laws Hyper 7 of 24...
  • Page 8: Transport/Temporary Storage/Disposal

    1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately.
  • Page 9: Disposal

    NOTE Due to certain components it contains, the device is classified as special waste and meets RoHs 2011/65/EC requirements. Once decommissioned, the device must be properly disposed of in accordance with local regulations. Hyper 9 of 24...
  • Page 10: Description

    Type series Maximum current [A] Maximum current × 10 Example: 11.5 A × 10 = 115 Code number (type series generation) 4.3 Name plate KSB SE & Co. KGaA Johann-Klein-Straße 9 D-67227 Frankenthal Typ: HYPER 26.1 2018w37 UE: 3/N/PE AC 400 V 50/60 Hz IE: 1,8 - 2,6 A...
  • Page 11: Design Details

    ▪ 8,0 ▪ 11,5 Nominal insulation voltage V [V AC] Control voltage V [V AC] Enclosure P [kW] IP 54 Mains type TN-C-S mains Dimensions (L × W × H) [mm] 280 × 90 × 85 Weight [kg] Hyper 11 of 24...
  • Page 12: Configuration And Function

    ▪ Motor protection relay ▪ Colour-coded LED display ▪ Terminal strip for sensor connection 4.8 Accessories ▪ Float switch, circuit open in upper float position ▪ Float switch, circuit closed in upper float position ▪ Dry running protection Hyper 12 of 24...
  • Page 13: Installation At Site

    ▪ Installation in potentially explosive atmospheres is not permitted. Ambient conditions The ambient conditions specified in the following table must be observed: Table 8: Ambient conditions Characteristic Value Temperature during operation -10 °C to +50 °C Relative humidity Non-condensing Installation altitude 1000 m above MSL (max.) Hyper 13 of 24...
  • Page 14: Electrical Connection

    4. Connect the control unit in accordance with the wiring diagram. (ð Section 9.1, Page 20) 5. Set the motor protection relay to the rated current. 6. Connect the power cable available on site so as to ensure a clockwise rotating field. Hyper 14 of 24...
  • Page 15 2. Observe the required free cable length of the float switch. 3. The minimum free float switch cable length measured from the antikink bush is 10 cm. 4. Fasten the float switch cable with suitable fasteners. Hyper 15 of 24...
  • Page 16: Commissioning/Start-Up/Shutdown

    ð To do so briefly set the manual-0-automatic selector switch to manual (only if the water level is above the start-up level) and check the direction of rotation indicator (LED). 7. Set the manual-0-automatic selector switch to automatic. Hyper 16 of 24...
  • Page 17: Shutdown

    3. Prior to any work on the control unit, use a voltmeter to verify that all phases are dead. 6.3 Returning to service For returning the equipment to service, observe the sections on commissioning/start- up (ð Section 6.1, Page 16) . Hyper 17 of 24...
  • Page 18: Servicing/Maintenance

    7 Servicing/Maintenance 7 Servicing/Maintenance 7.1 Maintenance Check the proper functioning of the control unit once per year. Hyper 18 of 24...
  • Page 19: Trouble-Shooting

    - Phase failure Check power cable. ✘ Float switch is stuck. Release and check for free movement. ✘ Incorrect pump selection Have it checked by KSB service. ✘ Manual-0-automatic selector switch is set to Set the manual-0-automatic selector switch to manual. automatic.
  • Page 20: Related Documents

    Fig. 3: Wiring diagram of the multi-functional plug LED1 Direction of rotation indicator (amber lamp) LED2 “In operation” indicator (green lamp) LED3 Fault indicator (red lamp) Contactor Motor protection relay Terminal strip Motor Float switch Manual-0-automatic selector switch Automatic Zero Manual Hyper 20 of 24...
  • Page 21: Eu Declaration Of Conformity

    10 EU Declaration of Conformity 10 EU Declaration of Conformity Manufacturer: KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: Hyper Serial number range: 2018w44 bis 2019w52 ▪ is in conformity with the provisions of the following Directives as amended from time to time: –...
  • Page 22: Index

    Automatic functions 11 Commissioning/start-up 16 Design 11 Designation 10 Disposal 9 Event of damage 4 Key to safety symbols/markings 4 Name plate 10 Other applicable documents 4 Safety 6 Safety awareness 7 Scope of supply 12 Signalling and display functions 11 Storage 8 Transport 8 Trouble-shooting Causes and remedies 19 Warnings 4 Warranty claims 4 Hyper 22 of 24...
  • Page 24 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...

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