KSB AmaDrainer Box Box Z2 B Installation & Operating Manual

Automatic grey water lifting unit
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Automatic Grey Water Lifting Unit
AmaDrainer Box
Installation/Operating Manual

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Summary of Contents for KSB AmaDrainer Box Box Z2 B

  • Page 1 Automatic Grey Water Lifting Unit AmaDrainer Box Installation/Operating Manual...
  • Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 2023-10-17...
  • Page 3: Table Of Contents

    Contents Contents Glossary .............................. 5 General.............................. 6 Principles ................................ 6 Installation of partly completed machinery.................... 6 Target group.............................. 6 Other applicable documents.......................... 6 Symbols ................................ 6 Key to safety symbols/markings........................ 7 Safety .............................. 8 General................................ 8 Intended use .............................. 8 Personnel qualification and training....................... 9 Consequences and risks caused by non-compliance with this manual ............ 9 Safety awareness .............................. 9 Safety instructions for the operator/user...................... 9 Safety information for maintenance, inspection and installation .............. 10...
  • Page 4 Contents 5.6.2 Above-floor box: Electrical connection....................  50 Fitting the cover plate / cover........................ 53 5.7.1 Underfloor box: Fitting the cover plate...................  53 5.7.2 Above-floor box: Fitting the cover.................... 54 Venting device with activated carbon filter (accessory) ................ 55 Commissioning/Start-up/Shutdown.................... 56 Commissioning/Start-up .......................... 56 6.1.1 Prerequisites for commissioning/start-up ..................
  • Page 5: Glossary

    Glossary Glossary Backflow loop The section of the discharge pipe of a waste water lifting unit that is located above the flood level Certificate of decontamination A certificate of decontamination is enclosed by the customer when returning the product to the manufacturer to certify that the product has been properly drained to eliminate any environmental and health hazards arising from components in...
  • Page 6: General

    The serial number uniquely describes the product and is used as identification in all further business processes. In the event of damage, immediately contact your nearest KSB service facility to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub-sections under Servicing/Maintenance.
  • Page 7: Key To Safety Symbols/Markings

    1 General 1.6 Key to safety symbols/markings Table 3: Definition of safety symbols/markings Symbol Description DANGER DANGER This signal word indicates a high-risk hazard which, if not avoided, will result in death or serious injury. WARNING WARNING This signal word indicates a medium-risk hazard which, if not avoided, could result in death or serious injury.
  • Page 8: Safety

    2 Safety 2 Safety All the information contained in this section refers to hazardous situations. DANGER In addition to the present general safety information the action-related safety information given in the other sections must be observed. 2.1 General ▪ This operating manual contains general installation, operating and maintenance instructions that must be observed to ensure safe operation of the system and prevent personal injury and damage to property.
  • Page 9: Personnel Qualification And Training

    2 Safety 2.3 Personnel qualification and training All personnel involved must be fully qualified to install, operate, maintain and inspect the equipment this manual refers to. The responsibilities, competence and supervision of all personnel involved in installation, operation, maintenance and inspection must be clearly defined by the operator.
  • Page 10: Safety Information For Maintenance, Inspection And Installation

    2 Safety 2.7 Safety information for maintenance, inspection and installation ▪ Modifications or alterations of the lifting unit require the manufacturer's prior consent. ▪ Use only original spare parts or parts authorised by the manufacturer. The use of other parts can invalidate any liability of the manufacturer for resulting damage. ▪...
  • Page 11: Transport/Storage/Disposal

    1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately.
  • Page 12: Return To Supplier

    Always indicate any safety and decontamination measures taken. NOTE If required, a blank certificate of decontamination can be downloaded from the following web site: www.ksb.com/certificate_of_decontamination 3.5 Disposal WARNING Fluids handled, consumables and supplies which are hot and/or pose a health...
  • Page 13: Description

    4.2 Product information as per Regulation No. 1907/2006 (REACH) For information as per European chemicals regulation (EC) No. 1907/2006 (REACH) see https://www.ksb.com/en-global/company/corporate-responsibility/reach. Swimming pool water (0.4 to 1.4 mg/l free chlorine, combined chlorine ≤ 0.6 mg/l, pH 6.9 to 7.7, water hardness 10 to 30 °dH, salt content ≤ 7 g/l)
  • Page 14: Designation

    100 l 200 l Version Version .1 Installation type Above-floor installation Underfloor installation Pump set AmaDrainer 301 4.4 Name plate KSB SE & Co. KGaA 0197 Johann-Klein-Straße 9 DoP2336.1-01 67227 Frankenthal Deutschland AmaDrainer Box Z2 B EN 12 050-2 A2022w27 FO001996 Made in Germany Fig. 1: Name plate (example)
  • Page 15: Design Details

    4 Description 4.5 Design details Design ▪ Single-pump unit or dual-pump unit ▪ 1 or 2 submersible motor pumps ▪ Fill level measurement via float switch ▪ Nominal tank volume 100 l or 200 l ▪ Collecting tank made of impact-resistant plastic ▪...
  • Page 16: Configuration And Function

    4 Description 4.6 Configuration and function Fig. 2: Illustration of the grey water lifting unit (example) 1 Collecting tank 4 Discharge line connection 2 Inlet line connection 5 Submersible motor pump incl. float switch 3 Swing check valve Design The grey water lifting unit consists of a stable collecting tank (1) with integrated submersible motor pump and float switch (5), inlet line connection (2), swing check valve (3) and discharge line connection (4).
  • Page 17: Noise Characteristics

    4 Description 4.7 Noise characteristics Sound pressure level < 70 dB(A) 4.8 Scope of supply The off-the-shelf range contains the complete grey water lifting unit as one material number. The configurable range serves to individually select the components composing the grey water lifting unit.
  • Page 18: Dimensions And Weights

    In combination with one of the alarm switchgears (AS 0, AS 2, AS 4 or AS 5) the M1 alarm contact triggers an alarm if the permissible fluid level in the collecting tank is exceeded. Only for AmaDrainer Box (100 l). The KSB washing machine interrupter triggers an alarm and stops the washing machine before the collecting tank overflows.
  • Page 19: Installation At Site

    If the supply of mains voltage is interrupted or the submersible motor pump is defective, there is a risk of flooding damage. Prevent damage by using a mains- independent alarm switchgear or a KSB washing machine interrupter. AmaDrainer Box 19 of 84...
  • Page 20: Checks To Be Carried Out Prior To Installation

    5 Installation at Site 5.2 Checks to be carried out prior to installation NOTE Observe the provisions of EN 12056 (Gravity Drainage Systems in Buildings) when installing the unit at site. NOTE For lifting units in an odour-proof enclosure vent the lifting unit via the roof. NOTE If transport locks have been fitted, remove them prior to the installation.
  • Page 21: Mounting/Installing The Underfloor Box

    5 Installation at Site 5.3 Mounting/installing the underfloor box 5.3.1 Installing the underfloor box WARNING Improper transport Risk of personal injury from lifting heavy components! ▷ Select suitable lifting equipment and lifting accessories for the component weight. ▷ Secure the load appropriately. ▷...
  • Page 22 5 Installation at Site Fig. 3: Installation example 1 Flooring 7 Bedding 2 Screed 8 Cover plate 3 Insulation 9 Level-adjustable extension 4 Concrete 10 Sealing collar (accessory) 5 Inlet 11 Puddle flange (accessory) 6 Sidefill ü The place of installation is frost-proof. 1.
  • Page 23: Underfloor Box: Connecting The Piping

    5 Installation at Site 5.3.2 Underfloor box: Connecting the piping WARNING Incorrect preparation of the grey water lifting unit Risk of injury! ▷ When opening the nozzles and shortening the pipes, wear personal protective equipment (e.g. safety goggles). CAUTION Stresses and strains at the piping Impermissible load acting on the collecting tank! ▷...
  • Page 24 5 Installation at Site Single-pump lifting units (DN 40) CAUTION Discharge pipe not aligned, installation dimension not complied with Risk of fracture due to impermissible stresses and strains at the connections! Submersible motor pump cannot be installed in the collecting tank! ▷...
  • Page 25 5 Installation at Site Dual-pump lifting units (DN 50) CAUTION Y-pipe not aligned, installation dimension not complied with Risk of fracture due to impermissible stresses and strains at the connections! Submersible motor pump cannot be installed in the collecting tank! ▷...
  • Page 26 5 Installation at Site 5.3.2.2 Connecting the inlet line and vent line Single-pump lifting units ü The piping weights have been supported at the site. and dual-pump lifting units ü All collecting tank nozzles are closed. 1. Open the selected inlet nozzles and vent nozzles by cutting them open with a suitable tool (e.g.
  • Page 27 5 Installation at Site Single-pump lifting units Auxiliary connection (for AmaDrainer 3) CAUTION Line too angled Feeding in a draw wire (fish tape) is too difficult or impossible! ▷ Lay pipes with maximum angles of 30°. NOTE Optional auxiliary connection (PG 36) for a conduit diameter of 24 mm. Can only be used for AmaDrainer 3.
  • Page 28: Underfloor Box: Fitting The Level-Adjusting Piece / Puddle Flange With Level-Adjusting Piece (Not Included In The Scope Of Supply)

    5 Installation at Site 5.3.3 Underfloor box: Fitting the level-adjusting piece / puddle flange with level- adjusting piece (not included in the scope of supply) Fitting the level-adjusting piece Dual-pump lifting units UG1322144_ZD2_F02 Fig. 9: Fitting the level-adjusting piece 1 Extension 13-21 5 Collecting tank 591 2 Profile seal 410.02 6 Screw 900.01 (12×)
  • Page 29 5 Installation at Site Sealing against water exerting a constant hydrostatic pressure CAUTION Groundwater exerting a constant hydrostatic pressure Water ingress! ▷ Observe the special measures to be taken as protection against water exerting a constant hydrostatic pressure. ▷ Underfloor installation with groundwater exerting a constant hydrostatic pressure is only permissible if the water column ≤ 3 m.
  • Page 30: Underfloor Box: Backfilling Around The Collecting Tank And Pouring Concrete Around The Top

    5 Installation at Site Fitting the puddle flange Fig. 10: Fitting the puddle flange 1 Floor slab 3 Strap 2 Puddle flange 4 Collecting tank (single-pump lifting unit) / level-adjusting piece (dual- pump lifting unit) ü The surface is smooth, non-porous and clean. ü...
  • Page 31 5 Installation at Site Fig. 11: Backfilling around the collecting tank 3. Provide sufficient clearance at the circumference of the tank neck in the area of provisional cover 185 for fitting profile seal 410.02. 4. Pour concrete around the top of the collecting tank so that its upper edge is flush with the floor plate.
  • Page 32: Underfloor Box: Fitting The Sealing Collar

    5 Installation at Site 13-21 410.02 Fig. 14: Fitting the profile seal in dual-pump lifting units Sealing lips 410.02 Profile seal 13-21 Extension Collecting tank and level-adjust- ing piece (not included in the scope of supply) 6. Apply a sufficient amount of lubricant to the end of level-adjustable extension 13-21.
  • Page 33 5 Installation at Site DF 400 sealing collar Fig. 16: Construction with DF 400 sealing collar 1 Insulation 5 Profile seal 2 Sealing sheet 6 Extension 3 Sealing collar 7 O-ring 4 Floor plate 8 Collecting tank 1. Place sealing collar (3) with O-ring (7) onto tank neck (8) and level it. 2.
  • Page 34 5 Installation at Site DF 630 sealing collar Fig. 17: Construction with DF 630 sealing collar 1 Insulation 6 Profile seal 2 Bolt and washer (12×) 7 Collecting tank or level-adjusting piece 3 Sealing sheet 8 Extension 4 Sealing collar 9 Floor plate 5 Sealing cord (self-adhesive on one side) 1.
  • Page 35: Installing The Above-Floor Box

    5 Installation at Site 5.4 Installing the above-floor box 5.4.1 Installing the above-floor box Fig. 18: Installing the above-floor box A Above-floor box 1.1 B B Above-floor box Z2.1 B 1 Collecting tank 591 2 Set of pads 99-32 3 Set of mounting elements 99-31 ü...
  • Page 36: Above-Floor Box: Connecting The Piping

    5 Installation at Site 5.4.2 Above-floor box: Connecting the piping WARNING Incorrect preparation of the grey water lifting unit Risk of injury! ▷ When opening the nozzles and shortening the pipes, wear personal protective equipment (e.g. safety goggles). CAUTION Stresses and strains at the piping Impermissible load acting on the collecting tank! ▷...
  • Page 37 5 Installation at Site Single-pump lifting units (DN 40) CAUTION Discharge pipe not aligned, installation dimension not complied with Risk of fracture due to impermissible stresses and strains at the connections! Submersible motor pump cannot be installed in the collecting tank! ▷...
  • Page 38 5 Installation at Site Dual-pump lifting units (DN 50) CAUTION Y-pipe not aligned, installation dimension not complied with Risk of fracture due to impermissible stresses and strains at the connections! Submersible motor pump cannot be installed in the collecting tank! ▷ Observe the alignment of the Y-pipe and the installation dimension. Y-pipe connection horizontal, including flexible hose connection and pipe clamps.
  • Page 39: Installing The Pump Set

    5 Installation at Site 5.5 Installing the pump set 5.5.1 Single-pump lifting units: Installing the pump set 5.5.1.1 Installing the discharge line AmaDrainer 301 AmaDrainer 303 719.01/.02 733.12 AmaDrainer 322 733.02 720.01 Fig. 22: Fitting the flexible tube (example) 719.01/.02 Flexible tube 733.02/.12 Hose clip 720.01 Hose nozzle...
  • Page 40 5 Installation at Site AmaDrainer 4../10 SE, SD 733.12 719.01 733.12 720.02 720.03 Fig. 25: Fitting the flexible tube 719.01 Flexible tube 733.12 Hose clip (2x) 720.02 Hose nozzle with union nut Check valve 720.03 Hexagon reducing nipple 1. Connect flexible tube 719.01 to the pump set. AmaDrainer 4../35 SE, SD 733.12 719.01...
  • Page 41 5 Installation at Site AmaDrainer 5../10 K SE, SD 733.12 719.01 733.12 720.02 74-4 Fig. 28: Fitting the flexible tube 719.01 Flexible tube 733.12 Hose clip (2x) 720.02 Hose nozzle with union nut Check valve 1. Connect flexible tube 719.01 to the pump set. 5.5.1.2 Fitting and setting the float switch / automatic switchgear AmaDrainer 301 ü...
  • Page 42 5 Installation at Site 81-39 81-45 Fig. 30: Distance L L 180 mm Table 6: Cut-in levels and cut-out levels Pump set Cut-in level Cut-out level [mm] [mm] AmaDrainer 4.. SE, SD/10 Approx. 230 Approx. 120 AmaDrainer 4.. SE, SD/35 Approx. 280 Approx. 190 AmaDrainer 5..
  • Page 43: Dual-Pump Lifting Units: Installing The Pump Set

    5 Installation at Site 5.5.2 Dual-pump lifting units: Installing the pump set 5.5.2.1 Installing the discharge line AmaDrainer 301 AmaDrainer 303 AmaDrainer 322 Fig. 31: Fitting the discharge pipe 412.02 O-ring (2×) Y-pipe Discharge pipe (2×) Check valve (2×) ü Y-pipe 715 has been properly connected to the collecting tank. Underfloor box: (ð Section 5.4.2.1, Page 36) , above-floor box: (ð Section 5.3.2.1, Page 23) ü...
  • Page 44 5 Installation at Site AmaDrainer 4../10 NE AmaDrainer 4../10 ND Fig. 33: Fitting the discharge pipe Discharge pipe (2×) Check valve (2×) Y-pipe ü Y-pipe 715 has been properly connected to the collecting tank. Underfloor box: (ð Section 5.4.2.1, Page 36) , above-floor box: (ð Section 5.3.2.1, Page 23) 1.
  • Page 45 5 Installation at Site AmaDrainer 5../10 K NE AmaDrainer 5../10 K ND Fig. 36: Fitting the discharge pipe Joint ring (2×) Y-pipe Discharge pipe (2×) Check valve (2×) ü Y-pipe 715 has been properly connected to the collecting tank. Underfloor box: (ð Section 5.4.2.1, Page 36) , above-floor box: (ð Section 5.3.2.1, Page 23) ü...
  • Page 46 5 Installation at Site AmaDrainer 5../11 ND Fig. 39: Fitting the discharge pipe Discharge pipe (2×) Check valve (2×) Y-pipe ü Y-pipe 715 has been properly connected to the collecting tank. Underfloor box: (ð Section 5.4.2.1, Page 36) , above-floor box: (ð Section 5.3.2.1, Page 23) 1. Align the pump sets as illustrated. 2.
  • Page 47 5 Installation at Site 5.5.2.3 Fitting and setting the float switches / automatic switchgear AmaDrainer 301 ü The operating manual of the pump set is available. AmaDrainer 303 1. Set the cut-in level via the integrated float switch in accordance with the AmaDrainer 322 operating manual of the pump set.
  • Page 48 5 Installation at Site Fig. 41: Fitting the float switch for high water alert (optional) for AmaDrainer 5../11 Pipe clamp at the pump set Distance 175 mm 5. Align the float switches for peak load (4), base load (5) and, if applicable, high water alert (6) so they are parallel to the cross-beam as illustrated below.
  • Page 49: Electrical Connection

    5 Installation at Site 5.6 Electrical connection DANGER Electrical connection work by unqualified personnel Danger of death from electric shock! ▷ Always have shockproof plug or CEE motor protection plug type Hyper fitted by a trained electrician only. Lightning protection ▪...
  • Page 50: Above-Floor Box: Electrical Connection

    5 Installation at Site 5.6.2 Above-floor box: Electrical connection Selecting the cable grommet Fig. 44: Cable grommet 1 Cable entry for motor power cable 2 Cable entry for float switch Table 7: Pump sets and corresponding cable grommets Pump set Cable grommet AmaDrainer 301 AmaDrainer 303 AmaDrainer 322...
  • Page 51 5 Installation at Site Single-pump lifting units Fig. 45: Above-floor box: Electrical connection, fitting the cable grommet ü A suitable cable grommet 916 for the pump set is available. ü The nubs for the required cable entries have been opened. ü The inlet line and vent line have been laid with max. angles of 30°. (ð Section 5.3.2.2, Page 26) ü...
  • Page 52 5 Installation at Site Dual-pump lifting units Fig. 46: Above-floor box: Electrical connection, fitting the cable grommet ü A suitable cable grommet 916 for the pump set is available. ü The nubs for the required cable entries have been opened. ü The inlet line and vent line have been laid with max. angles of 30°. (ð Section 5.3.2.2, Page 26) ü...
  • Page 53: Fitting The Cover Plate / Cover

    5 Installation at Site 5.7 Fitting the cover plate / cover 5.7.1 Underfloor box: Fitting the cover plate NOTE The plug 90-1 included in the scope of supply of the underfloor box can be used instead of the siphon trap 139 to close the cover plate 68-3 so as to be odour-proof. Single-pump lifting unit and dual-pump lifting unit 68-3...
  • Page 54: Above-Floor Box: Fitting The Cover

    5 Installation at Site Technical properties of the underfloor box cover plate ▪ Load class K3 (to EN 1253-1) – Maximum load 300 kg – Permissible for surfaces without vehicular traffic, such as bathrooms, public bath and shower facilities, balconies, loggias, terraces and living roofs ▪...
  • Page 55: Venting Device With Activated Carbon Filter (Accessory)

    5 Installation at Site Dual-pump unit 900.01 550.01 412.01 Fig. 49: Fitting the cover Cover Collecting tank 412.01 O-ring 900.01 Screw (12×) 550.01 Disc (12×) 1. Fit O-ring 412.01. Verify that it is seated correctly. 2. Position cover 160. Verify that the drilled holes are aligned. 3.
  • Page 56: Commissioning/Start-Up/Shutdown

    6 Commissioning/Start-up/Shutdown 6 Commissioning/Start-up/Shutdown 6.1 Commissioning/Start-up 6.1.1 Prerequisites for commissioning/start-up Before commissioning/start-up of the lifting unit make sure that the following requirements are met: ▪ The operating manual of the pump set and, if applicable, the operating manual of the control unit are observed. ▪...
  • Page 57: Operating Limits

    6 Commissioning/Start-up/Shutdown 6.2 Operating limits WARNING Pumping of impermissible fluids Hazardous to persons and the environment! ▷ Only discharge permissible fluids into the public sewer system. ▷ Check the suitability of pump/system materials. CAUTION Unsuitable fluids Damage to the pump! ▷...
  • Page 58: Fluid Handled

    6 Commissioning/Start-up/Shutdown 6.2.2 Fluid handled 6.2.2.1 Permissible fluids to be handled Material variant A (standard variant) ▪ Chemically neutral grey water ▪ Slightly contaminated grey water (≤ 40 °C) ▪ Wash water (up to 90 °C max. for short periods t ≤ 3 minutes) Material variant C (for aggressive fluids) In addition to standard variant: ▪...
  • Page 59: Shutdown/Storage/Preservation

    6 Commissioning/Start-up/Shutdown 6.3 Shutdown/storage/preservation 6.3.1 Measures to be taken for shutdown WARNING Unintentional start-up of the grey water lifting unit Risk of injury by moving parts! ▷ Only carry out work on the grey water lifting unit after the electrical connections have been disconnected.
  • Page 60: Servicing/Maintenance

    NOTE For inspection work and servicing work we recommend the KSB inspection contract. To increase the operational reliability regularly check the lifting unit's proper functioning. Check the inside of the lifting unit for any deposits, especially in the area of the float switches.
  • Page 61: Drainage/Cleaning

    7 Servicing/Maintenance 7.3 Drainage/cleaning DANGER Improper transport Danger of death from electric shock! ▷ Never suspend the pump (set) from the power cable to transport it. WARNING Fluids handled, consumables and supplies which are hot and/or pose a health hazard Hazard to persons and the environment! ▷...
  • Page 62: Trouble-Shooting

    NOTE Please contact KSB Service before carrying out any work on the pump's internal parts during the warranty period. Non-compliance will lead to forfeiture of warranty cover and of any and all rights to claims for damages.
  • Page 63: Related Documents

    9 Related Documents 9 Related Documents 9.1 Exploded view and list of components 9.1.1 Single-pump lifting units: underfloor box / above-floor box 410.02 (826) (914) (550) (68-3) 68-3 90-1 720.04 710.01 13-21 Fig. 50: Underfloor box 1.1 U 719.02 733.11 733.11 720.04 (901) 99-3.1 (733.03) (90-3) 99-3.2...
  • Page 64 9 Related Documents 719.01 733.12 733.02 (81-73) 710.3 720.01 [747] Fig. 52: AmaDrainer 301 719.01 733.12 733.02 (81-73) 720.01 710.2 [747] Fig. 53: AmaDrainer 303, 322 AmaDrainer Box 64 of 84...
  • Page 65 9 Related Documents 733.12 (81-73) 719.01 710.2 733.12 03-40 720.03 731.02 Fig. 54: AmaDrainer 354 (81-73) 733.12 719.01 710.2 733.12 720.02 81-39 720.03 [81-45] Fig. 55: AmaDrainer 4../10 AmaDrainer Box 65 of 84...
  • Page 66 9 Related Documents (81-73) 710.2 733.12 719.01 733.12 03-40 81-39 720.03 [81-45] Fig. 56: AmaDrainer 4../35 (81-73) 733.12 710.2 719.01 733.12 720.02 [81-45] Fig. 57: AmaDrainer 5../10 K Table 13: Symbols key Symbol Description Not available as individual spare part See AmaDrainer spare parts programme Table 14: List of components Part no.
  • Page 67 9 Related Documents Part no. Comprising Description Quantity Underfloor Above-floor box 1.1 box 1.1 U Collecting tank Pump 68-3 Cover plate Siphon trap Gasket Disc 68-3 Cover plate 90-1 Plug Hexagon socket head cap screw Discharge line 710.01 Discharge pipe 710.2/.3 Anti-rotation device 719.01 Flexible tube 719.02...
  • Page 68: Dual-Pump Lifting Units: Underfloor Box / Above-Floor Box

    9 Related Documents 9.1.2 Dual-pump lifting units: underfloor box / above-floor box (57-3) (914.02) (733.04) (732) (81-39) (900.02) (920) 81-45.03 81-45.01/.02 (914.01) (550.01) 68-3 (68-3) 90-1 13-21 410.01 410.02 Fig. 58: Underfloor box Z2.1 U (900.01) (550.01) (160) (57-3) 412.01 (914.02) (733.04) (732) (81-39)
  • Page 69 9 Related Documents Fig. 60: AmaDrainer 301, 303, 322 731.02 Fig. 61: AmaDrainer 354 Fig. 62: AmaDrainer 4../10 13-16 Fig. 63: AmaDrainer 4../35 AmaDrainer Box 69 of 84...
  • Page 70 9 Related Documents Fig. 64: AmaDrainer 5../10 Fig. 65: AmaDrainer 5../11 Table 15: Symbols key Symbol Description Not available as individual spare part See AmaDrainer spare parts programme Table 16: List of components Part no. Comprising Description Quantity Underfloor box Above-floor box Z2.1 U Z2.1 B 13-21 Extension...
  • Page 71 9 Related Documents Part no. Comprising Description Quantity Underfloor box Above-floor box Z2.1 U Z2.1 B 68-3 914.01 Hexagon socket head cap screw Discharge line Y-pipe 719.02 Flexible tube Hexagon reducing nipple 731.01 Set of cable glands Cable gland 731.02 Pipe union Bracket 57-3...
  • Page 72: Dimensions And Connections

    9 Related Documents 9.2 Dimensions and connections 9.2.1 Underfloor box: Dimensions and connections Single-pump lifting unit ⃞420 G 1 1/2 / Ø 50 Fig. 66: Connections and dimensions of a single-pump lifting unit Installation depth Table 17: Overview of connections Position Connection Description Inlet 2×...
  • Page 73 9 Related Documents Dual-pump lifting unit Fig. 67: Connections and dimensions of a dual-pump lifting unit Standard design With level-adjusting piece Installation depth Table 18: Overview of connections Position Connection Description Inlet 1× connection nozzle DN 100 / DN 150 graded, horizontal Outside diameter 110 / 159 mm Inlet 2×...
  • Page 74: Above-Floor Box: Dimensions And Connections

    9 Related Documents 9.2.2 Above-floor box: Dimensions and connections Single-pump lifting unit Fig. 68: Connections and dimensions of a single-pump lifting unit Table 19: Overview of connections Position Connection Description Inlet 2× connection nozzle DN 50 / DN 70 graded, horizontal, opposite each other Outside diameter 50 / 78 mm Inlet 2×...
  • Page 75 9 Related Documents Dual-pump lifting unit Fig. 69: Connections and dimensions of a dual-pump lifting unit Table 20: Overview of connections Position Connection Description Inlet 1× connection nozzle DN 100 / DN 150 graded, horizontal Outside diameter 110 / 159 mm Inlet 2× connection nozzle DN 50 / DN 70 graded, horizontal, opposite each other Outside diameter 58 / 78 mm Inlet 1×...
  • Page 76: Installation Example

    9 Related Documents 9.3 Installation example 9.3.1 Underfloor box: installation example Single-pump lifting unit Fig. 70: Installation example 1 Inlet 2 Lifting unit 3 Puddle flange 4 Sealing collar 5 Discharge line 6 Socket gate valve 7 Flood level 8 Vent line Dual-pump lifting unit Fig. 71: Installation example 1 Inlet...
  • Page 77: Above-Floor Box: Installation Example

    9 Related Documents 9.3.2 Above-floor box: Installation example Single-pump lifting unit Fig. 72: Installation example 1 Inlet 2 Lifting unit 3 Discharge line 4 Socket gate valve 5 Flood level 6 Vent line Dual-pump lifting unit Fig. 73: Installation example 1 Inlet 2 Lifting unit 3 Discharge line 4 Socket gate valve...
  • Page 78: Eu Declaration Of Conformity

    10 EU Declaration of Conformity 10 EU Declaration of Conformity Manufacturer: KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: AmaDrainer Box ▪ is in conformity with the provisions of the following directives / regulations as amended from time to time: –...
  • Page 79 Serial number See name plate Intended use For collecting and automatically lifting waste water without faeces above the flood level. Manufacturer KSB SE & Co. KGaA 67225 Frankenthal (Germany) Authorised representative Not applicable System of assessment and verific- System 3...
  • Page 80: Certificate Of Decontamination

    12 Certificate of Decontamination 12 Certificate of Decontamination Type: ..........................Order number / Order item number ..........................Delivery date: ..........................Application: ..........................Fluid handled ..........................Please tick where applicable ⃞ ⃞ ⃞ ⃞ ⃞ Corrosive Oxidising Flammable Explosive Hazardous to health ⃞...
  • Page 81: Index

    Index Index Certificate of Decontamination 80 Warnings 7 Commissioning/start-up 56, 59 Warranty claims 6 Connections 15 Design 15 Designation 14 Disposal 12 Drive 15 Event of damage 6 Impeller type 15 Installation 15 Intended use 8 Key to safety symbols/markings 7 Name plate 14 Operating limits 8 Other applicable documents 6 Partly completed machinery 6 Preservation 11 Product description 13 Return to supplier 12 Returning to service 59 Safety 8...
  • Page 84 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...

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