Glossary Glossary Backflow loop The section of the discharge pipe of a waste water lifting unit that is located above the flood level Certificate of decontamination A certificate of decontamination is enclosed by the customer when returning the product to the manufacturer to certify that the product has been properly drained to eliminate any environmental and health hazards arising from components in...
The serial number uniquely describes the product and is used as identification in all further business processes. In the event of damage, immediately contact your nearest KSB service facility to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub-sections under Servicing/Maintenance.
1 General 1.6 Key to safety symbols/markings Table 3: Definition of safety symbols/markings Symbol Description DANGER DANGER This signal word indicates a high-risk hazard which, if not avoided, will result in death or serious injury. WARNING WARNING This signal word indicates a medium-risk hazard which, if not avoided, could result in death or serious injury.
2 Safety 2 Safety All the information contained in this section refers to hazardous situations. DANGER In addition to the present general safety information the action-related safety information given in the other sections must be observed. 2.1 General ▪ This operating manual contains general installation, operating and maintenance instructions that must be observed to ensure safe operation of the system and prevent personal injury and damage to property.
2 Safety 2.3 Personnel qualification and training All personnel involved must be fully qualified to install, operate, maintain and inspect the equipment this manual refers to. The responsibilities, competence and supervision of all personnel involved in installation, operation, maintenance and inspection must be clearly defined by the operator.
2 Safety 2.7 Safety information for maintenance, inspection and installation ▪ Modifications or alterations of the lifting unit require the manufacturer's prior consent. ▪ Use only original spare parts or parts authorised by the manufacturer. The use of other parts can invalidate any liability of the manufacturer for resulting damage. ▪...
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately.
Always indicate any safety and decontamination measures taken. NOTE If required, a blank certificate of decontamination can be downloaded from the following web site: www.ksb.com/certificate_of_decontamination 3.5 Disposal WARNING Fluids handled, consumables and supplies which are hot and/or pose a health...
4.2 Product information as per Regulation No. 1907/2006 (REACH) For information as per European chemicals regulation (EC) No. 1907/2006 (REACH) see https://www.ksb.com/en-global/company/corporate-responsibility/reach. Swimming pool water (0.4 to 1.4 mg/l free chlorine, combined chlorine ≤ 0.6 mg/l, pH 6.9 to 7.7, water hardness 10 to 30 °dH, salt content ≤ 7 g/l)
100 l 200 l Version Version .1 Installation type Above-floor installation Underfloor installation Pump set AmaDrainer 301 4.4 Name plate KSB SE & Co. KGaA 0197 Johann-Klein-Straße 9 DoP2336.1-01 67227 Frankenthal Deutschland AmaDrainer Box Z2 B EN 12 050-2 A2022w27 FO001996 Made in Germany Fig. 1: Name plate (example)
4 Description 4.5 Design details Design ▪ Single-pump unit or dual-pump unit ▪ 1 or 2 submersible motor pumps ▪ Fill level measurement via float switch ▪ Nominal tank volume 100 l or 200 l ▪ Collecting tank made of impact-resistant plastic ▪...
4 Description 4.6 Configuration and function Fig. 2: Illustration of the grey water lifting unit (example) 1 Collecting tank 4 Discharge line connection 2 Inlet line connection 5 Submersible motor pump incl. float switch 3 Swing check valve Design The grey water lifting unit consists of a stable collecting tank (1) with integrated submersible motor pump and float switch (5), inlet line connection (2), swing check valve (3) and discharge line connection (4).
4 Description 4.7 Noise characteristics Sound pressure level < 70 dB(A) 4.8 Scope of supply The off-the-shelf range contains the complete grey water lifting unit as one material number. The configurable range serves to individually select the components composing the grey water lifting unit.
In combination with one of the alarm switchgears (AS 0, AS 2, AS 4 or AS 5) the M1 alarm contact triggers an alarm if the permissible fluid level in the collecting tank is exceeded. Only for AmaDrainer Box (100 l). The KSB washing machine interrupter triggers an alarm and stops the washing machine before the collecting tank overflows.
If the supply of mains voltage is interrupted or the submersible motor pump is defective, there is a risk of flooding damage. Prevent damage by using a mains- independent alarm switchgear or a KSB washing machine interrupter. AmaDrainer Box 19 of 84...
5 Installation at Site 5.2 Checks to be carried out prior to installation NOTE Observe the provisions of EN 12056 (Gravity Drainage Systems in Buildings) when installing the unit at site. NOTE For lifting units in an odour-proof enclosure vent the lifting unit via the roof. NOTE If transport locks have been fitted, remove them prior to the installation.
5 Installation at Site 5.3 Mounting/installing the underfloor box 5.3.1 Installing the underfloor box WARNING Improper transport Risk of personal injury from lifting heavy components! ▷ Select suitable lifting equipment and lifting accessories for the component weight. ▷ Secure the load appropriately. ▷...
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5 Installation at Site Fig. 3: Installation example 1 Flooring 7 Bedding 2 Screed 8 Cover plate 3 Insulation 9 Level-adjustable extension 4 Concrete 10 Sealing collar (accessory) 5 Inlet 11 Puddle flange (accessory) 6 Sidefill ü The place of installation is frost-proof. 1.
5 Installation at Site 5.3.2 Underfloor box: Connecting the piping WARNING Incorrect preparation of the grey water lifting unit Risk of injury! ▷ When opening the nozzles and shortening the pipes, wear personal protective equipment (e.g. safety goggles). CAUTION Stresses and strains at the piping Impermissible load acting on the collecting tank! ▷...
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5 Installation at Site Single-pump lifting units (DN 40) CAUTION Discharge pipe not aligned, installation dimension not complied with Risk of fracture due to impermissible stresses and strains at the connections! Submersible motor pump cannot be installed in the collecting tank! ▷...
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5 Installation at Site Dual-pump lifting units (DN 50) CAUTION Y-pipe not aligned, installation dimension not complied with Risk of fracture due to impermissible stresses and strains at the connections! Submersible motor pump cannot be installed in the collecting tank! ▷...
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5 Installation at Site 5.3.2.2 Connecting the inlet line and vent line Single-pump lifting units ü The piping weights have been supported at the site. and dual-pump lifting units ü All collecting tank nozzles are closed. 1. Open the selected inlet nozzles and vent nozzles by cutting them open with a suitable tool (e.g.
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5 Installation at Site Single-pump lifting units Auxiliary connection (for AmaDrainer 3) CAUTION Line too angled Feeding in a draw wire (fish tape) is too difficult or impossible! ▷ Lay pipes with maximum angles of 30°. NOTE Optional auxiliary connection (PG 36) for a conduit diameter of 24 mm. Can only be used for AmaDrainer 3.
5 Installation at Site 5.3.3 Underfloor box: Fitting the level-adjusting piece / puddle flange with level- adjusting piece (not included in the scope of supply) Fitting the level-adjusting piece Dual-pump lifting units UG1322144_ZD2_F02 Fig. 9: Fitting the level-adjusting piece 1 Extension 13-21 5 Collecting tank 591 2 Profile seal 410.02 6 Screw 900.01 (12×)
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5 Installation at Site Sealing against water exerting a constant hydrostatic pressure CAUTION Groundwater exerting a constant hydrostatic pressure Water ingress! ▷ Observe the special measures to be taken as protection against water exerting a constant hydrostatic pressure. ▷ Underfloor installation with groundwater exerting a constant hydrostatic pressure is only permissible if the water column ≤ 3 m.
5 Installation at Site Fitting the puddle flange Fig. 10: Fitting the puddle flange 1 Floor slab 3 Strap 2 Puddle flange 4 Collecting tank (single-pump lifting unit) / level-adjusting piece (dual- pump lifting unit) ü The surface is smooth, non-porous and clean. ü...
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5 Installation at Site Fig. 11: Backfilling around the collecting tank 3. Provide sufficient clearance at the circumference of the tank neck in the area of provisional cover 185 for fitting profile seal 410.02. 4. Pour concrete around the top of the collecting tank so that its upper edge is flush with the floor plate.
5 Installation at Site 13-21 410.02 Fig. 14: Fitting the profile seal in dual-pump lifting units Sealing lips 410.02 Profile seal 13-21 Extension Collecting tank and level-adjust- ing piece (not included in the scope of supply) 6. Apply a sufficient amount of lubricant to the end of level-adjustable extension 13-21.
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5 Installation at Site DF 400 sealing collar Fig. 16: Construction with DF 400 sealing collar 1 Insulation 5 Profile seal 2 Sealing sheet 6 Extension 3 Sealing collar 7 O-ring 4 Floor plate 8 Collecting tank 1. Place sealing collar (3) with O-ring (7) onto tank neck (8) and level it. 2.
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5 Installation at Site DF 630 sealing collar Fig. 17: Construction with DF 630 sealing collar 1 Insulation 6 Profile seal 2 Bolt and washer (12×) 7 Collecting tank or level-adjusting piece 3 Sealing sheet 8 Extension 4 Sealing collar 9 Floor plate 5 Sealing cord (self-adhesive on one side) 1.
5 Installation at Site 5.4 Installing the above-floor box 5.4.1 Installing the above-floor box Fig. 18: Installing the above-floor box A Above-floor box 1.1 B B Above-floor box Z2.1 B 1 Collecting tank 591 2 Set of pads 99-32 3 Set of mounting elements 99-31 ü...
5 Installation at Site 5.4.2 Above-floor box: Connecting the piping WARNING Incorrect preparation of the grey water lifting unit Risk of injury! ▷ When opening the nozzles and shortening the pipes, wear personal protective equipment (e.g. safety goggles). CAUTION Stresses and strains at the piping Impermissible load acting on the collecting tank! ▷...
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5 Installation at Site Single-pump lifting units (DN 40) CAUTION Discharge pipe not aligned, installation dimension not complied with Risk of fracture due to impermissible stresses and strains at the connections! Submersible motor pump cannot be installed in the collecting tank! ▷...
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5 Installation at Site Dual-pump lifting units (DN 50) CAUTION Y-pipe not aligned, installation dimension not complied with Risk of fracture due to impermissible stresses and strains at the connections! Submersible motor pump cannot be installed in the collecting tank! ▷ Observe the alignment of the Y-pipe and the installation dimension. Y-pipe connection horizontal, including flexible hose connection and pipe clamps.
5 Installation at Site 5.5.2 Dual-pump lifting units: Installing the pump set 5.5.2.1 Installing the discharge line AmaDrainer 301 AmaDrainer 303 AmaDrainer 322 Fig. 31: Fitting the discharge pipe 412.02 O-ring (2×) Y-pipe Discharge pipe (2×) Check valve (2×) ü Y-pipe 715 has been properly connected to the collecting tank. Underfloor box: (ð Section 5.4.2.1, Page 36) , above-floor box: (ð Section 5.3.2.1, Page 23) ü...
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5 Installation at Site AmaDrainer 4../10 NE AmaDrainer 4../10 ND Fig. 33: Fitting the discharge pipe Discharge pipe (2×) Check valve (2×) Y-pipe ü Y-pipe 715 has been properly connected to the collecting tank. Underfloor box: (ð Section 5.4.2.1, Page 36) , above-floor box: (ð Section 5.3.2.1, Page 23) 1.
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5 Installation at Site AmaDrainer 5../10 K NE AmaDrainer 5../10 K ND Fig. 36: Fitting the discharge pipe Joint ring (2×) Y-pipe Discharge pipe (2×) Check valve (2×) ü Y-pipe 715 has been properly connected to the collecting tank. Underfloor box: (ð Section 5.4.2.1, Page 36) , above-floor box: (ð Section 5.3.2.1, Page 23) ü...
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5 Installation at Site AmaDrainer 5../11 ND Fig. 39: Fitting the discharge pipe Discharge pipe (2×) Check valve (2×) Y-pipe ü Y-pipe 715 has been properly connected to the collecting tank. Underfloor box: (ð Section 5.4.2.1, Page 36) , above-floor box: (ð Section 5.3.2.1, Page 23) 1. Align the pump sets as illustrated. 2.
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5 Installation at Site 5.5.2.3 Fitting and setting the float switches / automatic switchgear AmaDrainer 301 ü The operating manual of the pump set is available. AmaDrainer 303 1. Set the cut-in level via the integrated float switch in accordance with the AmaDrainer 322 operating manual of the pump set.
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5 Installation at Site Fig. 41: Fitting the float switch for high water alert (optional) for AmaDrainer 5../11 Pipe clamp at the pump set Distance 175 mm 5. Align the float switches for peak load (4), base load (5) and, if applicable, high water alert (6) so they are parallel to the cross-beam as illustrated below.
5 Installation at Site 5.6 Electrical connection DANGER Electrical connection work by unqualified personnel Danger of death from electric shock! ▷ Always have shockproof plug or CEE motor protection plug type Hyper fitted by a trained electrician only. Lightning protection ▪...
5 Installation at Site 5.6.2 Above-floor box: Electrical connection Selecting the cable grommet Fig. 44: Cable grommet 1 Cable entry for motor power cable 2 Cable entry for float switch Table 7: Pump sets and corresponding cable grommets Pump set Cable grommet AmaDrainer 301 AmaDrainer 303 AmaDrainer 322...
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5 Installation at Site Single-pump lifting units Fig. 45: Above-floor box: Electrical connection, fitting the cable grommet ü A suitable cable grommet 916 for the pump set is available. ü The nubs for the required cable entries have been opened. ü The inlet line and vent line have been laid with max. angles of 30°. (ð Section 5.3.2.2, Page 26) ü...
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5 Installation at Site Dual-pump lifting units Fig. 46: Above-floor box: Electrical connection, fitting the cable grommet ü A suitable cable grommet 916 for the pump set is available. ü The nubs for the required cable entries have been opened. ü The inlet line and vent line have been laid with max. angles of 30°. (ð Section 5.3.2.2, Page 26) ü...
5 Installation at Site 5.7 Fitting the cover plate / cover 5.7.1 Underfloor box: Fitting the cover plate NOTE The plug 90-1 included in the scope of supply of the underfloor box can be used instead of the siphon trap 139 to close the cover plate 68-3 so as to be odour-proof. Single-pump lifting unit and dual-pump lifting unit 68-3...
5 Installation at Site Technical properties of the underfloor box cover plate ▪ Load class K3 (to EN 1253-1) – Maximum load 300 kg – Permissible for surfaces without vehicular traffic, such as bathrooms, public bath and shower facilities, balconies, loggias, terraces and living roofs ▪...
5 Installation at Site Dual-pump unit 900.01 550.01 412.01 Fig. 49: Fitting the cover Cover Collecting tank 412.01 O-ring 900.01 Screw (12×) 550.01 Disc (12×) 1. Fit O-ring 412.01. Verify that it is seated correctly. 2. Position cover 160. Verify that the drilled holes are aligned. 3.
6 Commissioning/Start-up/Shutdown 6 Commissioning/Start-up/Shutdown 6.1 Commissioning/Start-up 6.1.1 Prerequisites for commissioning/start-up Before commissioning/start-up of the lifting unit make sure that the following requirements are met: ▪ The operating manual of the pump set and, if applicable, the operating manual of the control unit are observed. ▪...
6 Commissioning/Start-up/Shutdown 6.2 Operating limits WARNING Pumping of impermissible fluids Hazardous to persons and the environment! ▷ Only discharge permissible fluids into the public sewer system. ▷ Check the suitability of pump/system materials. CAUTION Unsuitable fluids Damage to the pump! ▷...
6 Commissioning/Start-up/Shutdown 6.2.2 Fluid handled 6.2.2.1 Permissible fluids to be handled Material variant A (standard variant) ▪ Chemically neutral grey water ▪ Slightly contaminated grey water (≤ 40 °C) ▪ Wash water (up to 90 °C max. for short periods t ≤ 3 minutes) Material variant C (for aggressive fluids) In addition to standard variant: ▪...
6 Commissioning/Start-up/Shutdown 6.3 Shutdown/storage/preservation 6.3.1 Measures to be taken for shutdown WARNING Unintentional start-up of the grey water lifting unit Risk of injury by moving parts! ▷ Only carry out work on the grey water lifting unit after the electrical connections have been disconnected.
NOTE For inspection work and servicing work we recommend the KSB inspection contract. To increase the operational reliability regularly check the lifting unit's proper functioning. Check the inside of the lifting unit for any deposits, especially in the area of the float switches.
7 Servicing/Maintenance 7.3 Drainage/cleaning DANGER Improper transport Danger of death from electric shock! ▷ Never suspend the pump (set) from the power cable to transport it. WARNING Fluids handled, consumables and supplies which are hot and/or pose a health hazard Hazard to persons and the environment! ▷...
NOTE Please contact KSB Service before carrying out any work on the pump's internal parts during the warranty period. Non-compliance will lead to forfeiture of warranty cover and of any and all rights to claims for damages.
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9 Related Documents (81-73) 710.2 733.12 719.01 733.12 03-40 81-39 720.03 [81-45] Fig. 56: AmaDrainer 4../35 (81-73) 733.12 710.2 719.01 733.12 720.02 [81-45] Fig. 57: AmaDrainer 5../10 K Table 13: Symbols key Symbol Description Not available as individual spare part See AmaDrainer spare parts programme Table 14: List of components Part no.
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9 Related Documents Part no. Comprising Description Quantity Underfloor Above-floor box 1.1 box 1.1 U Collecting tank Pump 68-3 Cover plate Siphon trap Gasket Disc 68-3 Cover plate 90-1 Plug Hexagon socket head cap screw Discharge line 710.01 Discharge pipe 710.2/.3 Anti-rotation device 719.01 Flexible tube 719.02...
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9 Related Documents Fig. 64: AmaDrainer 5../10 Fig. 65: AmaDrainer 5../11 Table 15: Symbols key Symbol Description Not available as individual spare part See AmaDrainer spare parts programme Table 16: List of components Part no. Comprising Description Quantity Underfloor box Above-floor box Z2.1 U Z2.1 B 13-21 Extension...
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9 Related Documents Part no. Comprising Description Quantity Underfloor box Above-floor box Z2.1 U Z2.1 B 68-3 914.01 Hexagon socket head cap screw Discharge line Y-pipe 719.02 Flexible tube Hexagon reducing nipple 731.01 Set of cable glands Cable gland 731.02 Pipe union Bracket 57-3...
9 Related Documents 9.2 Dimensions and connections 9.2.1 Underfloor box: Dimensions and connections Single-pump lifting unit ⃞420 G 1 1/2 / Ø 50 Fig. 66: Connections and dimensions of a single-pump lifting unit Installation depth Table 17: Overview of connections Position Connection Description Inlet 2×...
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9 Related Documents Dual-pump lifting unit Fig. 67: Connections and dimensions of a dual-pump lifting unit Standard design With level-adjusting piece Installation depth Table 18: Overview of connections Position Connection Description Inlet 1× connection nozzle DN 100 / DN 150 graded, horizontal Outside diameter 110 / 159 mm Inlet 2×...
9 Related Documents 9.2.2 Above-floor box: Dimensions and connections Single-pump lifting unit Fig. 68: Connections and dimensions of a single-pump lifting unit Table 19: Overview of connections Position Connection Description Inlet 2× connection nozzle DN 50 / DN 70 graded, horizontal, opposite each other Outside diameter 50 / 78 mm Inlet 2×...
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9 Related Documents Dual-pump lifting unit Fig. 69: Connections and dimensions of a dual-pump lifting unit Table 20: Overview of connections Position Connection Description Inlet 1× connection nozzle DN 100 / DN 150 graded, horizontal Outside diameter 110 / 159 mm Inlet 2× connection nozzle DN 50 / DN 70 graded, horizontal, opposite each other Outside diameter 58 / 78 mm Inlet 1×...
9 Related Documents 9.3.2 Above-floor box: Installation example Single-pump lifting unit Fig. 72: Installation example 1 Inlet 2 Lifting unit 3 Discharge line 4 Socket gate valve 5 Flood level 6 Vent line Dual-pump lifting unit Fig. 73: Installation example 1 Inlet 2 Lifting unit 3 Discharge line 4 Socket gate valve...
10 EU Declaration of Conformity 10 EU Declaration of Conformity Manufacturer: KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: AmaDrainer Box ▪ is in conformity with the provisions of the following directives / regulations as amended from time to time: –...
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Serial number See name plate Intended use For collecting and automatically lifting waste water without faeces above the flood level. Manufacturer KSB SE & Co. KGaA 67225 Frankenthal (Germany) Authorised representative Not applicable System of assessment and verific- System 3...
12 Certificate of Decontamination 12 Certificate of Decontamination Type: ..........................Order number / Order item number ..........................Delivery date: ..........................Application: ..........................Fluid handled ..........................Please tick where applicable ⃞ ⃞ ⃞ ⃞ ⃞ Corrosive Oxidising Flammable Explosive Hazardous to health ⃞...