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GORMAN-RUPP Manuals
Water Pump
U4B60S-B
Installation, operation and maintenance manual
GORMAN-RUPP U4B60S-B Installation, Operation And Maintenance Manual
Including: /f, /fm, /ww
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Contents
Table of Contents
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Table of Contents
Table of Contents
Introduction
Safety - Section a
Installation - Section B
Pump Dimensions
Preinstallation Inspection
Positioning Pump
Lifting
Mounting
Clearance
Suction and Discharge Piping
Materials
Line Configuration
Connections to Pump
Gauges
Suction Lines
Fittings
Strainers
Sealing
Suction Lines in Sumps
Suction Line Positioning
Discharge Lines
Siphoning
Valves
Bypass Lines
Automatic Air Release Valve
Air Release Valve Installation
Alignment
Coupled Drives
V-Belt Drives
Operation - Section C
Priming
Starting
Rotation
Operation
Lines with a Bypass
Lines Without a Bypass
Leakage
Liquid Temperature and Overheating
Strainer Check
Pump Vacuum Check
Stopping
Cold Weather Preservation
Bearing Temperature Check
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OM-05666-01
June 18, 2004
Rev. H 11‐03‐17
INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
WITH PARTS LIST
SUPER U SERIES PUMP
MODEL
U4B60S-B
INCLUDING: /F, /FM, /WW
GORMAN‐RUPP PUMPS
www.grpumps.com
e
2004 Gorman‐Rupp Pumps
Printed in U.S.A.
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Summarization of Contents
Introduction to Gorman-Rupp Pumps
Safety Precautions - Section A
Installation Guide - Section B
Pump Dimensions and Outline
Provides physical dimensions and an outline drawing of the pump for installation planning.
Preinstallation Inspection
Details checks and procedures required before beginning pump installation.
Pump Positioning and Clearance
Guidance on selecting location, lifting, mounting, and ensuring proper operational clearance.
Suction and Discharge Piping
Covers material selection, line configuration, and connections for suction and discharge piping.
Suction Line Requirements
Details design for suction lines, including fittings, strainers, and sealing for optimal priming.
Discharge Line Considerations
Covers discharge line configuration, valves, and prevention of siphoning.
Bypass Line Installation
Explains the function and installation of bypass lines for self-priming pump operation.
Automatic Air Release Valve
Information on the function, installation, and purpose of air release valves.
Pump and Driver Alignment
Emphasizes the critical importance of proper alignment for pump operation.
Coupled Drives Installation
Guidelines for aligning pumps driven by flexible couplings.
V-Belt Drives Installation
Guidelines for aligning pumps driven by V-belt systems.
Operation Procedures - Section C
Priming the Pump
Instructions on how to fill the pump casing with liquid for self-priming.
Starting and Rotation
Guidance on starting the pump, consulting power source manuals, and verifying rotation.
Pump Operation with Bypass
Explains operational procedures when a bypass line is present.
Pump Operation without Bypass
Details operational procedures when no bypass line is used.
Leakage Monitoring
What to look for regarding leaks and their impact on pump efficiency.
Liquid Temperature and Overheating
Discusses temperature limits, causes of overheating, and safety precautions.
Strainer and Vacuum Checks
Procedures for checking strainers and pump vacuum to identify issues.
Stopping the Pump
Instructions on how to safely stop the pump and power source.
Cold Weather Preservation
Steps to protect the pump from freezing damage during cold weather.
Bearing Temperature Monitoring
Guidance on checking bearing temperatures and interpreting results.
Troubleshooting Guide - Section D
Preventive Maintenance Schedule
Provides general recommendations and a schedule for preventive maintenance tasks.
Pump Maintenance and Repair - Section E
Pump Performance Curve
Displays the pump's performance characteristics under various operating conditions.
Pump Illustrations
Exploded view diagrams of the pump and its components for reference.
Pump Parts List
Lists part names, numbers, and quantities for component replacement.
Pump and Seal Disassembly/Reassembly
Step-by-step instructions for disassembling and reassembling the pump and seals.
Lubrication Procedures
Details lubrication requirements for seals, bearings, and the power source.
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