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Alfa Laval Manuals
Industrial Equipment
AQ6
Instruction manual
Alfa Laval AQ6 Instruction Manual
Gasketed plate heat exchangers
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 Preface
Conditions and Requirements
Environmental Compliance
2 Safety
Safety Considerations
Definitions of Expressions
3 Description
Components
Name Plate
Function
Multi-Pass
Identification of Plate Side
4 Installation
Before Installation
Requirements
Lifting
Raising
5 Operation
Start-Up
Unit in Operation
Shut-Down
6 Maintenance
Cleaning - Non-Product Side
Opening
Bolt Configuration
Opening Procedure
Manual Cleaning of Opened Units
Deposits Removable with Water and Brush
Deposits Not Removable with Water and Brush
Closing
Closing - TL15
Pressure Test after Maintenance
Regasketing
Clip-On / Clipgrip
Clip-Ad Gaskets (AQ10 and AQ6L)
Glued Gaskets
7 Storage of the Heat Exchanger
Storage in Packing Box
Taken out of Service
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Name Plate
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Before Installation
3
Requirements
4
Maintenance
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Gasketed plate heat exchangers
AQ line - AQ4L, AQ6, AQ6L, AQ6T, AQ8, AQ8S, AQ10, AQ10T
Instruction Manual
Lit. Code 200000547-4-EN-GB
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Summarization of Contents
Preface and Introduction
Conditions and Requirements
Specifies prerequisites and knowledge for operating and maintaining the heat exchanger.
Environmental Compliance
Outlines Alfa Laval's commitment to environmental aspects in product lifecycle.
Safety Precautions and Guidelines
Safety Considerations
Emphasizes adherence to instructions to prevent injury or property damage.
Definitions of Hazard Expressions
Explains the meaning of WARNING, CAUTION, and NOTE hazard indicators.
Heat Exchanger Description and Components
Components Overview
Details the main parts of the gasketed plate heat exchanger.
Name Plate Information
Explains the information found on the unit's name plate.
Functional Description
Describes how heat is transferred between fluids using corrugated plates.
Multi-pass Configurations
Explains how multi-pass sections are created and their purpose.
Plate Side Identification
Describes how to identify the different sides of the plates.
Installation Guide and Requirements
Before Installation Precautions
Lists essential checks and considerations before installing the heat exchanger.
Installation Requirements
Details space, foundation, elbow, valve, and connection requirements for installation.
Lifting Procedures
Provides instructions and safety precautions for lifting the heat exchanger.
Raising the Heat Exchanger
Step-by-step guide for raising the heat exchanger from its packaging.
Operating the Heat Exchanger
Start-up Procedure
Step-by-step guide for safely starting the heat exchanger.
Operation Monitoring
Advises on monitoring temperatures and pressures during operation.
Shut-down Procedure
Instructions for safely shutting down the heat exchanger.
Maintenance and Service Procedures
Cleaning Non-Product Side
Explains cleaning procedures for the non-product side using CIP.
Opening the Heat Exchanger
Details precautions and steps for opening the heat exchanger for manual cleaning.
Manual Cleaning of Opened Units
Provides instructions for manual cleaning of opened heat exchanger units.
Closing the Heat Exchanger
Step-by-step guide for properly closing the heat exchanger after opening.
Closing Procedure (TL15)
Instructions for closing the heat exchanger specifically for TL15 models.
Pressure Test After Maintenance
Recommends and describes hydrostatic leakage tests after maintenance.
Clip-on / ClipGrip Gaskets
Instructions for regasketing with Clip-on or ClipGrip types.
Clip-ad Gaskets (AQ10/AQ6L)
Instructions for regasketing with Clip-ad type gaskets.
Glued Gaskets
Instructions for regasketing with glued gaskets.
Heat Exchanger Storage Guidelines
Storage in Packing Box
Guidelines for storing the heat exchanger in its original packing box.
Taken Out of Service Procedures
Procedures for taking the heat exchanger out of service and preparing for storage.
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