Alfa Laval ALT-SB-15 Instruction Manual
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Alfa Laval ALT-SB-15 Instruction Manual

Alfa Laval ALT-SB-15 Instruction Manual

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Instruction Manual
ALT-SB-15
100000242-EN3
Original manual
2020-05

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Summary of Contents for Alfa Laval ALT-SB-15

  • Page 1 Instruction Manual ALT-SB-15 100000242-EN3 2020-05 Original manual...

  • Page 3: Table Of Contents

    ..............5.5. Replacement of seals ................6. Technical Data ..................6.1. ALT-SB-15, With Aeration (item number 9614322301) ........6.2. ALT-SB-15, Without Aeration (item number 9614328901) ........7. Parts list/Service kits ................. 7.1. ALT-SB-15, with aeration ................ 7.2. ALT-SB-15, without aeration ..............

  • Page 4: Ec Declaration Of Conformity

    1 EC Declaration of Conformity Revision of Declaration of Conformity: 2018-01-01 The Designated Company Alfa Laval Kolding A/S Company Name Albuen 31, DK-6000 Kolding, Denmark Address +45 79 32 22 00 Phone No. hereby declare that ALT-SB Designation Type Serial number from AAC000000001 to AAC999999999...

  • Page 5: Safety

    2 Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. 2.1 Important information Always read the manual before using the Agitator! WARNING Indicates that special procedures must be followed to avoid serious personal injury. CAUTION Indicates that special procedures must be followed to avoid damage to the Agitator.

  • Page 6: Safety Precautions

    2 Safety All warnings in the manual are summarised on this page. Pay special attention to the instructions below so that serious personal injury and/or damage to the Agitator are avoided. 2.4 Safety precautions 2.4.1 Installation: Always read the technical data thoroughly (see chapter 6 Technical Data). Always follow installation instructions thoroughly (see chapter 3 Installation).

  • Page 7: Installation

    Check the direction of rotation before operation. 3.1 Unpacking/delivery Always use lifting equipment when handling the Agitator. Alfa Laval cannot be responsible for incorrect unpacking. Step 1 Inspect the delivery for visible transportation damage (crates and packaging) - all issues should be reported to carrier.

  • Page 8: Requirement For Installation, Personnel

    3 Installation The instruction manual is part of delivery. Study the instructions carefully. The Agitator is for permanent fastening. Make sure the motor corresponds to the environment. Check the direction of rotation before operation. 3.2 Requirement for installation, personnel Erectors: - Experience from similar types of installation.

  • Page 9: Installation, Welding And Mechanically

    Always have the Agitator connected to power supply by authorized personnel. NOTE Alfa Laval highly recommend installing motor protection guard and a soft starter, or a frequency converter, with a start ramp up time of 2-7 sec. to the Agitator.
  • Page 10 3 Installation All position numbers and item numbers refer to the drawings show and specified in chapter 7 Parts list/Service kits. All position numbers and item numbers refer to the drawings show and specified in chapter 7 Parts list/Service kits. Step 1 3.3.2 1.
  • Page 11 3 Installation All position numbers and item numbers refer to the drawings show and specified in chapter 7 Parts list/Service kits. 4304-0010...
  • Page 12 3 Installation All position numbers and item numbers refer to the drawings show and specified in chapter 7 Parts list/Service kits. Step 3 3.3.4 1. Having the shaft and propeller assembly positioned in the tank a second sling is attached to the lifting eye (51) and that second sling is pulled through the top plate (100) (which has the welding flange for the Agitator (60) welded into it).
  • Page 13 3 Installation All position numbers and item numbers refer to the drawings show and specified in chapter 7 Parts list/Service kits. Step 4 3.3.5 1. Clean the threads (3 and 5) and lift the complete drive unit using a hoist (do not use the lifting eye on the gear motor) and screw on the shaft (5), (incl.
  • Page 14 3 Installation All position numbers and item numbers refer to the drawings show and specified in chapter 7 Parts list/Service kits. Step 5 3.3.6 1. The oil vent plug is activated on the gear motor (see Figure 2 and optionally section 8.4 Drive Unit instructions). Figure 2, Activation of gear vent plug...

  • Page 15: Installation, Electrically

    - At the end of use, the equipment must be recycled according to the relevant, local regulations. Besides the equipment itself, any hazardous residues from the process liquid must be considered and dealt with in a proper manner. When in doubt, or in the absence of local regulations, please contact your local Alfa Laval sales company.

  • Page 16: Operation

    4 Operation Study the instructions carefully and pay special attention to warnings! Always check the Agitator before operation. Alfa Laval recommends a soft starter for the Agitator to reduce the load on tank and Agitator. All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits.

  • Page 17: Inspection

    4 Operation Study the instructions carefully and pay special attention to warnings! Always check the Agitator before operation. Alfa Laval recommends a soft starter for the Agitator to reduce the load on tank and Agitator. All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits.

  • Page 18: Cleaning

    4 Operation Study the instructions carefully and pay special attention to warnings! Always check the Agitator before operation. Alfa Laval recommends a soft starter for the Agitator to reduce the load on tank and Agitator. All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits.
  • Page 19 - The yeast mixer should be running continuously during CIP. - The recommended CIP flows versus pressures can be calculated from the formula in section 6.1 ALT-SB-15, With Aeration (item number 9614322301) and 6.2 ALT-SB-15, Without Aeration (item number 9614328901).

  • Page 20: Maintenance

    5 Maintenance Ensure totally clean surfaces during mounting. Always use original Alfa Laval parts. If product wetted parts are soiled during de-commissioning or installation, these must be manually cleaned prior commissioning of the equipment. 5.1 General maintenance - Maintenance of the Agitator should only be performed by authorized personnel.

  • Page 21: Disassembling Of Agitator

    5 Maintenance All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits. 5.2 Disassembling of Agitator Step 1 5.2.1 1. Unscrew the four nuts (16) and remove the washers (17). 4304-0016...
  • Page 22 5 Maintenance All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits. Step 2 5.2.2 1. Lift the complete Agitator using a hoist and a sling (do not use lifting eye on the gear motor).
  • Page 23 5 Maintenance All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits. Step 3 5.2.3 1. Insert the fastener tool (50) onto the welding flange (60) and unscrew the threaded connection between the shaft (3) and the shaft (5).
  • Page 24 5 Maintenance All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits. Step 4 5.2.4 1. The complete drive unit is secured vertically to a table (or the like) (200) with a hole enabling the shaft (5) to point vertically down and to be secured vertically (201) in the correct distance (438 ±...
  • Page 25 5 Maintenance All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits. Step 5 5.2.5 1. The screws (24) are unscrewed (during assembly they must be tightened sequentially to 51 Nm using some Loctite). 2.
  • Page 26 5 Maintenance All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits. Step 7 5.2.7 (only for type with Aeration - item number 9614322301) 1. Remove the PTFE sliding part of the rotating part of the seal (30B). 2.
  • Page 27 5 Maintenance All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits. Step 9 5.2.9 1. Remove the Console (9) together with the O-rings (36). 2. Add some grease to the shaft and pull up the rotating part of the seal (30B).

  • Page 28: Assembling Of Agitator

    5 Maintenance All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits. 5.3 Assembling of Agitator Read instructions below and follow section 5.2 Disassembling of Agitator in reverse order. 5.3.1 Mounting of O-rings in general Step 1 Apply some food-approved grease to the O-ring.

  • Page 29: Replacement Of Gear Motor

    5 Maintenance All position numbers and item numbers refer to the drawings shown and specified in chapter 7 Parts list/Service kits. 5.3.2 Mounting of mechanical seals Step 1 1. Apply some food-approved grease to the O-ring mounted on the stationary part of the seal (30B). 2.

  • Page 30: Technical Data

    6 Technical Data 6.1 ALT-SB-15, With Aeration (item number 9614322301) Environmental requirements: Temperature: 10°C - 40°C Relative humidity: 20% - 80% Size: See order confirmation/delivery note: Dimensions to be found in chapter 7 Parts list/Service kits Power supply: See gear motor and/or order confirmation/delivery note.

  • Page 31: Alt-Sb-15, Without Aeration (Item Number 9614328901)

    6 Technical Data 6.2 ALT-SB-15, Without Aeration (item number 9614328901) Environmental requirements: Temperature: 10°C - 40°C Relative humidity: 20% - 80% Size: See order confirmation/delivery note: Dimensions to be found in chapter 7 Parts list/Service kits Power supply: See gear motor and/or order confirmation/delivery note.

  • Page 32: Parts List/Service Kits

    7 Parts list/Service kits All possible configurations described below. Always use original Alfa Laval parts. 7.1 ALT-SB-15, with aeration 7.1.1 Drawing (item number 9614322301) 4304-0003...
  • Page 33 7 Parts list/Service kits All possible configurations described below. Always use original Alfa Laval parts. 7.1.2 Part list (item number 9614322301): Drawing # Item # Denomination Material See table* 96143250 Gear motor Propeller for agitator, Upper See table* 96143199 14.404...

  • Page 34: Alt-Sb-15, Without Aeration

    7 Parts list/Service kits All possible configurations described below. Always use original Alfa Laval parts. 7.2 ALT-SB-15, without aeration 7.2.1 Drawing (item number 9614328901) 4304-0004...
  • Page 35 7 Parts list/Service kits All possible configurations described below. Always use original Alfa Laval parts. 7.2.2 Part list (item number 9614328901) Drawing # Item # Denomination Material See table* 96143250 Gear motor Propeller for agitator, Upper See table* 96143199 14.404...

  • Page 36: Alt-Sb-15, With And Without Aeration

    According to local legislation *For more information and certificate see section 8.4 Drive Unit instructions Please contact Alfa Laval if a new gear motor is required. In this way it is ensured that the new gear motor fulfils all local legislation.
  • Page 37 7 Parts list/Service kits 7.3.2 Propeller, Upper, Drawing (Drawing number 96143199) 4304-0005 7.3.3 Propeller, Upper, Variants (Drawing number 96143199) Drawing # ØPropeller / [mm] Item # 9614319901 96143199 9614319902 96143199 9614319903 96143199 9614319904 96143199 9614319905 96143199 9614319906 96143199 9614319907 96143199 9614319908 96143199 9614319909...
  • Page 38 7 Parts list/Service kits 7.3.4 Agitator shaft, welded, Drawing (Drawing number 96143204) 4304-0006 7.3.5 Agitator shaft, welded, Variants (Drawing number 96143204) Drawing # L / [mm] Item # 9614320401 96143204 9614320402 96143204 9614320403 96143204 1000 9614320404 96143204 1100 9614320405 96143204 1200 9614320406 96143204...
  • Page 39 7 Parts list/Service kits 7.3.6 Propeller, Lower, Drawing (Drawing number 96143275) 4304-0007 7.3.7 Propeller, Lower, Variants (Drawing number 96143275) Drawing # ØPropeller / [mm] Item # 9614327501 96143275 9614327502 96143275 9614327503 96143275 9614327504 96143275 9614327505 96143275 9614327506 96143275 9614327507 96143275 9614327508 96143275 9614327509...

  • Page 40: Accessories

    7 Parts list/Service kits 7.4 Accessories 7.4.1 Mounting tool, Drawing (Drawing number 9614324701 The mounting tool must be used for correct installation of SB Agitator Type 15 4304-0008 Mounting Tool, Parts list (Item number 9614324701) Item # Drawing # Denomination Material Tool –...
  • Page 41 7 Parts list/Service kits 7.4.3 Welding Flange (Counter Flange), Drawing (Drawing number 9614323701) 4304-0009 Welding Flange (Counter Flange), Parts List (Item number 9614323701) Item # Drawing # Denomination Material Welding Flange 9,61E+09 96143236 14.404 TE2601000672 None Stud...

  • Page 42: Installation Drawing

    7 Parts list/Service kits All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits 7.5 Installation drawing 7.5.1 Complete Agitator in tank 7.5.1 Complete Agitator in tank, Parts List Drawing # Item # Denomination Tank mounting flange (welding flange) Top Plate Top Plate gasket...

  • Page 43: Appendix

    We hereby confirm that the materials used in the equipment stated in this manual are suitable and licensed for FDA and can be used in food applications in accordance with FDA. Handling/assembly at Alfa Laval has not changed the material characteristics and parts have not been contaminated with unacceptable products.

  • Page 44: Order Specific "Tank With Agitator" Drawing, Example

    8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits 8.2 Order specific “Tank With Agitator” drawing, example...

  • Page 45: Drive Unit Lubrication

    8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits 8.3 Drive Unit lubrication Product information Klübersynth UH1 6 oils Synthetic gear and high-temperature oils for the food-processing and pharmaceutical industries Benefits for your application The oils meet the requirements according to DIN 51 517 –...
  • Page 46 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits Product information Klübersynth UH1 6 oils Synthetic gear and high-temperature oils for the food-processing and pharmaceutical industries Klübersynth UH1 6 oils achieve a particularly Viscosity selection low wear intensity according to DIN 3996 When determining the oil viscosity for gears,...
  • Page 47 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits Product information Klübersynth UH1 6 oils Synthetic gear and high-temperature oils for the food-processing and pharmaceutical industries Product data Klübersynth UH1 6- … CLP PG CLP PG CLP PG...
  • Page 48 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits Product information Klübersynth UH1 6 oils Synthetic gear and high-temperature oils for the food-processing and pharmaceutical industries Viscosity-Temperature Diagram Lubrication is our world With more than 2000 products available around the world, you can be sure that Klüber has the right product for your application.
  • Page 49 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits NSF International / Nonfood Compounds Registration Program July 28, 2008 Dr. Luciana Husfeld KLUBER LUBRICATION MUNCHEN KG. GEISENHAUSENER STR. 7 81379 MÜNCHEN GERMANY RE: Klübersynth UH1 6-220 Category Code: H1...

  • Page 50: Drive Unit Instructions

    8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits 8.4 Drive Unit instructions Intelligent Drivesystem s, Worldwide Services B1000 Operating and Assembly Instructions for DRIVESYSTEMS Gear Units and Geared Motor s...
  • Page 51 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 52 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 53 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 54 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 55 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 56 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 57 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 58 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 59 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 60 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 61 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 62 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 63 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 64 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 65 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 66 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 67 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 68 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 69 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 70 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 71 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 72 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 73 8 Appendix All position numbers are according to drawings and part lists in chapter 7 Parts list/Service kits...
  • Page 74 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

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