Rotary SM40-51 Operaton & Maintenance Manual

Rotary SM40-51 Operaton & Maintenance Manual

4 -post alignment lift
Table of Contents

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4 -Post Alignment Lift
SM65-55MB,SM35LT-51MB
SM65-51/55/60,MOT65-55/60
SM40-47-BMW ,MOT40NB-47
SM65-51/55/60
SM40-47-BMW
Installer: Please return this booklet to literature package and give to lift owner/operator.
© Rotary Lift, All rights reserved
SM40-47/51,SM40NB-47
SM40LT-47,SM55LT-51
SJ180101
SM55LT-51
SM40LT-47
OM-SM-3
Rev.B 01/01/2018
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Table of Contents
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Summarization of Contents

Introduction to the Rotary Lift Manual
About this Operating Manual
Explains the purpose and guidelines for the operating manual.
Warning and Information Symbols
Details warning and information symbols used throughout the document.
Intended Use of the Post Lift
Specifies the correct and intended applications for the post lift.
Incorrect Use and Behavior
Outlines prohibited actions and potential risks of improper usage.
Internal Health, Safety, and Environmental Information
Mentions the need for user-drafted internal operating instructions.
Safety Guidelines for Post Lifts
Operator Qualifications and Requirements
Specifies qualifications and requirements for lift operators.
Basic Safety Requirements
Lists fundamental safety practices and conditions for operating the lift.
Permitted Axle Loads and Weight Distribution
Details load capacity and distribution guidelines for safe vehicle lifting.
Ban on Unauthorized Modifications or Alterations
Prohibits modifications, voiding permits and declarations.
Experts and Competent Persons
Defines roles and requirements for inspection and maintenance personnel.
Maintenance Contractors and Installation Staff
Specifies authorized personnel for maintenance and installation.
Safety Inspections by Competent Persons
Outlines procedures and frequency for safety inspections.
Obligations of the Plant Operator
Details the operator's responsibilities for lift safety and compliance.
Understanding the 4-Post Lift
Overview of Parts
Illustrates and lists the main components of the 4-post lift.
General Workflow
Describes the standard procedure for operating the lift with a vehicle.
Work Area and Danger Zones
Defines safe work areas and identifies danger zones around the lift.
Safety Mechanisms
Details various safety features like latches, switches, and alarms.
Control Unit Functions
Explains the operation and components of the lift's control interface.
Post Lift Operation Procedures
Emergency Stop Procedure
Procedures for activating the emergency stop function.
Switching the Machine On
Steps for powering up the lift and performing initial checks.
Determining Vehicle Data
How to gather and verify vehicle information for safe lifting.
Driving On
Instructions for safely positioning a vehicle onto the lift runways.
Lifting and Lowering Vehicles
Detailed steps and safety precautions for lifting and lowering vehicles.
Driving Off
Procedures for safely removing a vehicle from the lift.
Switching the Machine Off
Steps for safely powering down and securing the lift.
Troubleshooting Post Lift Issues
Troubleshooting by the Operator
Common issues and solutions for operators to address.
Troubleshooting by Maintenance Contractors
Advanced troubleshooting steps for qualified technicians.
Authorized Lowering Procedures
Manually Lowering Lift with Height Difference > 50 mm
Procedure for manual lowering due to sensor activation.
Leveling the Lifting Table
Steps to ensure runways are level for safe operation.
Emergency Manual Function
How to manually lower the lift in case of system failure.
Maintenance and Repair Guidelines
Qualification of Maintenance and Repair Staff
Outlines the necessary qualifications for maintenance personnel.
Maintenance and Repair Safety Regulations
Safety rules to be followed during maintenance and repair work.
Maintenance Work Schedule
Details daily, monthly, and six-month inspection and maintenance tasks.
Approved Hydraulic Oils
Lists recommended hydraulic oils and important warnings.
Hydraulic Oil Management
Step-by-step guide for managing hydraulic oil.
Repair Work Procedures
Procedures for common repair tasks and cylinder replacement.
Transport and Storage of Post Lifts
Transport Guidelines
Guidelines for transporting the lift components.
Offloading Procedures
Instructions for safely unloading the lift components.
Storage Recommendations
Recommendations for proper storage conditions to prevent damage.
Assembly of the 4-Post Lift
Assembly Safety Instructions
Crucial safety precautions before and during lift assembly.
Quick Assembly Instructions
Step-by-step guide for assembling the post lift components.
Site Specifications for Installation
Requirements for the installation location and foundation.
Installation Preparations
Tasks needed before starting the physical assembly.
Preparing the Runways
Steps to prepare and install the lift runways.
Preparing the Cross Beams
Instructions for preparing and positioning the cross beams.
Setting Up the Cables
How to install and tension the lift cables.
Fastening Runways to Cross Beams
Securely attach the runways to the cross beams.
Assembling the Lift Column
Detailed steps for assembling and aligning lift columns.
Attaching Latch Bars and Cables
Connect latch bars and cables to lift columns.
Attaching the Flexible Hose
Connect hydraulic and pneumatic flexible hoses.
Assembling the Hydraulics Module
Instructions for assembling the hydraulic power unit.
Assembling Pneumatic Components
Install and connect pneumatic components.
Electrical Connections for Post Lifts
Safety Instructions for Power Cable Connection
Safety precautions for electrical connections.
Connecting the Lift Power Supply
Steps for connecting the lift to the main power supply.
Commissioning the Post Lift
Testing Pneumatic and Hydraulic Systems
Procedures for testing pneumatic and hydraulic systems.
Testing Safety Mechanisms
Verifying the functionality of safety features.
Aligning Lifting Tables
Steps to align lifting tables for proper operation.
Leveling the Main Lift
Procedures for leveling the main lift columns.
Wheel Alignment Kit Installation
Supplied Parts for the Kit
Lists the components included in the wheel alignment kit.
Assembly of the Wheel Alignment Kit
Instructions for assembling and installing the wheel alignment kit.
Adjustment Work for Wheel Alignment
Steps for adjusting the wheel alignment kit and lift for accurate measurements.
Disposal of Post Lift Components
Environmental Procedures for Disposal
Guidelines for environmentally responsible disposal of lift components.
Packaging Disposal
Instructions for disposing of packaging materials.
Disposal of Oils, Grease, and Chemical Substances
Procedures for disposing of oils, grease, and chemicals.
Disposal of Metals and Electronic Waste
How to properly dispose of metal and electronic waste.

Table of Contents