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Potential for Fire, Smoke and Asphyxiation Hazards
Incorrect installation, adjustment, or misuse of this burner could result in death, severe
personal injury, or substantial property damage.
To the Homeowner or Equipment Owner:
Please read and carefully follow all instructions
provided in this manual regarding your
responsibilities in caring for your heating
equipment.
Contact a professional, qualifi ed service agency for
installation, start-up or service work.
Save this manual for future reference.
RESIDENTIAL BURNERS
To the Professional, Qualifi ed Installer or Service Agency:
Please read and carefully follow all instructions provided
in this manual before installing, starting, or servicing this
burner or heating system.
The Installation must be made in accordance with all state
and local codes having jurisdiction.

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Summarization of Contents

General Information
Hazard Definitions
Defines hazard symbols and their meanings for user safety.
Owner's Responsibility
Outlines essential safety instructions for owners and users of the burner.
Inspect/Prepare Installation Site
Special Installation Requirements
Details crucial requirements for burner installation, emphasizing compliance with codes and standards.
Professional Service Requirement
Stresses that installation and adjustment must be performed by a qualified, licensed, and experienced service technician.
Installation Hazard Warnings
Warns about hazards associated with improper installation, emphasizing chimney and vent system checks.
Combustion Air Supply
Adequate Air Supply Necessity
Highlights the critical need for sufficient air supply to prevent performance issues and hazards.
Confined Space Air Requirements
Explains air supply requirements for appliances installed in confined spaces, detailing permanent opening needs.
Prepare the Burner
Fuel Unit and Air Tube Attachment
Guides on verifying fuel unit compatibility and attaching the air tube to the burner chassis.
Burner Nozzle Installation
Details the process of installing the burner nozzle, emphasizing correct selection and torque.
Nozzle and Flow Rate Warnings
Warns about potential hazards from incorrect nozzles or flow rates, stressing proper selection.
Mount Burner on Appliance
Mounting Options and Dimensions
Explains mounting options and guidance on burner insertion depth and alignment.
Adjustable Flange Mobile Unit Warning
Alerts users to the risks of using adjustable flanges on mobile units due to vibration and alignment issues.
Electrode Adjustment Procedure
Guides on checking and adjusting electrode tip settings to ensure proper burner operation.
Check/Adjust 'Z' Dimension for 'F' Heads
'Z' Dimension Adjustment Hazards
Warns that incorrect 'Z' dimension adjustments can cause severe combustion problems and fire hazards.
Installing the Oil Tank and Supply System
Oil Leak and Fire Hazard Warning
Warns of oil leaks and fire hazards when installing the oil tank, referencing NFPA 31 and CSA standards.
Teflon Tape Prohibition
Advises against using Teflon tape on fuel oil fittings to prevent pump damage and leakage.
Fuel Line Connection Guide
Guides on connecting fuel lines according to manufacturer literature and relevant standards for proper oil supply.
Wire Burner
Burner Packaged with Appliance Wiring
Refers to wiring instructions when the burner is supplied as part of the appliance package.
Electrical Shock Hazard Warning
Warns of severe personal injury or death from electrical shock during installation and servicing.
Burner Installed at Jobsite Wiring
Provides wiring guidance for burners installed separately at the job site, referencing diagrams and codes.
Burner Controls
Genisys Model 7505 Control Features
Introduces the Genisys Model 7505 control and its features for burner operation.
Control Hazards and Wiring Requirements
Explains wiring requirements and potential hazards for burner controls, emphasizing safety and code compliance.
R7184 Control Wiring and Sequence
R7184 Control System Features
Lists features of different R7184 control models, such as interrupted ignition and valve-on delay.
Start Up Burner/Set Combustion
Startup Hazard Warnings
Warns of hazards during startup, including oil accumulation, hot chambers, and re-establishing flames.
Initial Air Setting and Cad Cell Test
Guides on initial air adjustment and measuring cad cell resistance for flame detection.
Startup / Checkout Procedures
Safety Feature Checks
Guides on testing safety features like Safe Start Check and simulating flame/ignition failures.
Set Combustion with Instruments
Explains how to adjust air and test flue gas with instruments for optimal combustion and minimal smoke.
Perform Regular Maintenance
Annual Professional Service Requirement
Stresses the necessity of annual professional servicing by a qualified technician for reliable operation.
Routine Maintenance Tasks
Covers tasks like filter replacement, system inspection, and blower wheel replacement.
Shutting the Burner Off
Provides instructions on how to shut off the burner for extended periods, emphasizing closing the fuel valve.

Table of Contents