Table of Contents
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Potential for Fire, Smoke and Asphyxiation Hazards
Incorrect installation, adjustment, or misuse of this burner could result in death, severe
personal injury, or substantial property damage.
To the Homeowner or Equipment Owner:
y
Please read and carefully follow all instructions
provided in this manual regarding your
responsibilities in caring for your heating
equipment.
y
Contact a professional, qualified service agency for
installation, start-up or service work.
y
Save this manual for future reference.
To the Professional, Qualified Installer or Service Agency:
y
Please read and carefully follow all instructions provided
in this manual before installing, starting, or servicing this
burner or heating system.
y
The Installation must be made in accordance with all state
and local codes having jurisdiction.
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Table of Contents
Related Manuals for Beckett SM Series
Summarization of Contents
General Information and Safety
Hazard Definitions
Defines hazard symbols used in the manual for safety.
Owner's Responsibility
Outlines owner's duties regarding safe burner installation, adjustment, and use.
Burner Model Comparison
Compares specifications and features of SM and SF burner models.
Burner Label Identification
Illustrates the location of important identification labels on the burner.
Frozen Plumbing Hazard
Warns about risks during unattended cold weather and advises preventive actions.
Technical Specifications
Details technical specifications for SM and SF burner models, including firing rate, motor, fuels, and electrical requirements.
Installation Site Preparation
Installation Requirements
Outlines special installation requirements and references relevant codes and standards.
Professional Service Need
Emphasizes the need for qualified professionals for installation and adjustment.
Combustion Chamber Dimensions
Provides required chamber dimensions for different firing rates.
Chimney and Vent System Safety
Warns about hazards and requires inspection of chimney/vent system and compliance with codes.
Chimney Design Guidelines
Illustrates correct and incorrect chimney designs and provides inspection guidelines.
Insulated Chimney Liner Recommendation
Recommends using insulated liners due to increased efficiency and condensation issues.
Combustion Air Supply Requirements
Highlights the critical need for adequate air supply for safe and efficient burner operation.
Burner Preparation and Installation
Air Circulation for Devices
Advises on sizing air openings for combustion air when other devices are present.
Clearances and Space
Specifies required clearances around the burner and appliance for service and safety.
Combustion Chamber Retrofitting
Addresses retrofitting burners into existing combustion chambers and protecting steel chambers.
Steel Chamber Protection
Warns about risks to steel chambers and recommends protective measures like ceramic fiber liners.
Fuel Unit Verification
Advises verifying the fuel unit compatibility with the oil supply system.
Air Tube Attachment
Details the procedure for attaching the air tube to the burner chassis.
Burner Nozzle Installation
Explains how to correctly install the burner nozzle and the importance of correct flow rate and spray angle.
Burner Mounting Procedures
Nozzle Flow Rate Chart
Provides a table showing nozzle flow rates at various pressures.
Electrode Tip Adjustment Guide
Guides on checking and adjusting electrode tip settings using Figure 3.
Mounting Options and Warnings
Advises against using adjustable flanges on mobile units due to vibration risks.
Mounting Dimension Specifications
Details required mounting dimensions and air tube insertion depth.
Electrode Setting
Instructions for checking and adjusting electrode tip settings.
Nozzle Line Servicing
Steps for disconnecting and removing the nozzle line assembly for servicing.
'Z' Dimension Adjustment Procedure
Provides detailed instructions and diagrams for adjusting the critical 'Z' dimension.
Burner Dimensional Data
Lists various dimensions for SM and SF models related to the air tube and electrode assembly.
Fuel Supply System Installation
Burner Mounting Illustration
Illustrates how to mount the burner within the appliance, including refractory packing.
Oil Tank and Supply System
Covers important warnings and guidelines for installing the oil tank and supply system.
Oil Leak and Fire Hazard Warning
Warns about oil leaks and fire hazards, referencing NFPA 31 and CSA standards.
Teflon Tape Prohibition
Caution against using Teflon tape on fuel oil fittings due to potential damage and leakage.
Fuel Line Connection Guide
Provides instructions for connecting fuel lines according to manufacturer and code requirements.
Burner Wiring and Controls
Fuel Supply Below Burner
Explains requirements for two-pipe systems when fuel supply is below the burner level.
Fuel Line Installation Details
Details specific requirements for fuel line installation, including pressure, valves, and fittings.
Oil Pressure Control
Warns about oil supply pressure limits and the need for pressure-limiting devices.
Gravity Feed Safety
Specifies safety valve requirements for gravity feed oil supply systems.
Fuel Line Valves and Filters
Advises on installing shutoff valves and filters for fuel line servicing and protection.
Electrical Safety Precautions
Warns about electrical shock hazards during installation and servicing.
Jobsite Wiring References
Refers to diagrams for wiring burners installed at the jobsite, emphasizing compliance with codes.
Genisys 7505/7575 Controls
Introduces the Genisys 7505 and 7575 primary controls used with SM burners.
Control Water Hazard
Warns about hazards associated with the control malfunctioning if it gets wet.
Control Features List
Lists the key features and capabilities of the Genisys 7505/7575 controls.
Burner Control Wiring
Provides critical safety warnings and instructions for wiring the burner controls.
High Limit Protection
Emphasizes the need for high limit protection and correct safety control installation.
Wiring Error Consequences
Cautions that incorrect wiring can lead to improper control function.
7505 Control Diagram
Identifies components of the 7505 control unit with a diagram.
7575 Control Diagram
Identifies components of the 7575 control unit with a diagram.
Optional Control Components
Shows optional components like the Contractor's Tool and Alarm Module.
Reset Button Operation
Explains how to operate the reset button for different lockout states.
Control Status Lights
Describes the meaning of different indicator light colors on the control.
Burner Sequence of Operation
Outlines the typical operating sequence for Genisys 7505 and 7575 controls.
SF Burner Wiring Diagram
Diagram for SF burner wiring with interrupted ignition and valve-on delay.
SF/SM Burner Wiring Diagram
Diagram for SF/SM burner wiring with valve-on and motor-off delays.
Reset Button States
Table detailing reset button actions based on burner state and press duration.
Control Light Meanings
Table explaining the meaning of indicator light colors.
Startup and Combustion Adjustment
Thermostat Wiring
Details thermostat wiring connections and polarity sensitivity.
Thermostat Polarity Sensitivity
Warns about thermostat polarity and its effect on burner control cycling.
Startup Safety Precautions
Lists critical safety precautions before starting the burner.
Cad Cell Resistance
Explains how to measure cad cell resistance using a Contractor Tool or meter.
Lockout Reset Procedures
Describes how the control enters Hard Lockout and how to reset it.
Burner Startup and Checkout
Provides steps for starting up the burner and checking its operation.
Startup Safety Reinforcement
Reiterates safety precautions for startup and shutdown.
Safety Feature Testing
Outlines tests to verify the proper functioning of safety features.
Flame Failure Simulation
Describes how to simulate flame loss and ignition failure to test safety responses.
Instrumented Combustion Adjustment
Details the procedure for adjusting air/draft settings using test instruments for optimal combustion.
Maintenance and Shutdown Procedures
Regular Maintenance Schedule
Lists essential annual maintenance tasks and the importance of professional service.
Annual Professional Service
Emphasizes that annual professional service is required for safe and reliable operation.
Extended Burner Shutdown
Instructs on proper procedures for shutting down the burner, especially for extended periods.
Blower Wheel Replacement
Guides on how to replace the blower wheel, ensuring proper centering.
Replacement Parts
Genuine Parts Recommendation
Advises using genuine Beckett parts for optimal performance.
Parts List and Numbers
Lists part numbers and descriptions for common replacement components.
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