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EMP OP3530 Quick Start Manual

Electric oil pumps
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This manual is effective for consumer installations of EMP OP80, OP40 and OP3530 oil pumps.
Rev
Rev By
A
ME
B
ME
9970039171 Rev B, 06/23/2021
Quick Start Guide
OP80, OP40, and OP3530
Electric Oil Pumps
OEM installers must contact EMP for production requirements.
Date
8/11/20
New Release
6/23/21
Revisions
Description of Change
© 2020, EMP Inc.
Approved By
ECN6021
ECN7292
1

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Summary of Contents for EMP OP3530

  • Page 1 Quick Start Guide OP80, OP40, and OP3530 Electric Oil Pumps This manual is effective for consumer installations of EMP OP80, OP40 and OP3530 oil pumps. OEM installers must contact EMP for production requirements. Rev By Date Description of Change Approved By...

  • Page 2: Product Overview

    Service@emp-corp.com Product Overview The EMP OP product line are electrically powered fluid pumps available in 12V DC and 24V DC configurations. Proper installation of the pump will help ensure the performance and reliability of the electric pump while reducing the risk of damage to other components in the system.

  • Page 3: Table Of Contents

    OP3530 ................................9 Dimensions and Mounting ..........................10 OP80................................10 OP40................................11 OP3530 ................................ 11 Identification ..............................12 EMP Oil Pump Model Codes ........................13 Installation ............................... 14 Location/Orientation ............................. 14 Plumbing ..............................14 Wiring Practices ............................15 Connector Information ..........................15 R20L Component Connector Information ....................

  • Page 4: Introduction

    Installation and Operation Manual OP40 Electric Oil Pump 9970105025 Installation and Operation Manual OP3530 Electric Oil Pump To determine if the oil pump was successfully installed, reference the Installation Review Checklist for EMP Oil Pumps, EMP document 9890094024. Service Technician Responsibilities Ensure that all safety messages and information messages are read and understood before installation, maintenance, or repairs are performed.

  • Page 5: About This Document

    Definition of Terms EMP-Link ..EMP LIN based proprietary serial data bus. R20C ..... EMP components with CAN, temperature input and on/off control. R20L ..... EMP components with PWM, on/off and EMP-Link control. © 2020, EMP Inc.

  • Page 6: Product Safety Warnings

    The safety messages in this document, in related manuals, and on the product are therefore not all inclusive. If a tool, procedure, work method, or operating technique that is not specifically recommended by EMP is used, you must satisfy yourself that it is safe for you and for others. You should ensure that the product will not be damaged or be made unsafe by the operation, maintenance, or repair procedures that you choose.

  • Page 7: Specifications

    9.5 lbs (4.3 kg) Electrical Model: 12V Model: 24V Input Voltage 9–16 V DC (14 V nominal) 18–32 V DC (28 V nominal) Operating Current Draw Maximum 25 A 25 A Thermal Protection Auto self-protect shutdown Auto self-protect shutdown © 2020, EMP Inc.

  • Page 8: Op40

    9.5 lbs (4.3 kg) Electrical Model: 12V Model: 24V Input Voltage 9–16 V DC (14 V nominal) 18–32 V DC (28 V nominal) Operating Current Draw Maximum 25 A 25 A Thermal Protection Auto self-protect shutdown Auto self-protect shutdown © 2020, EMP Inc.

  • Page 9: Op3530

    11.5 lbs (5.2 kg) Electrical Model: 12V Model: 24V Input Voltage 9–16 V DC (14 V nominal) 18–32 V DC (28 V nominal) Operating Current Draw Maximum 25 A 25 A Thermal Protection Auto self-protect shutdown Auto self-protect shutdown © 2020, EMP Inc.

  • Page 10: Dimensions And Mounting

    Dimensions and Mounting Dimensions and Mounting NOTE: Dimensions are given in millimeters (mm). OP80 © 2020, EMP Inc.

  • Page 11: Op40

    Dimensions and Mounting OP40 OP3530 © 2020, EMP Inc.

  • Page 12: Identification

    The product identification label is attached to the controller housing next to the electrical interface of the pump. The product label contains model information and serial number. The serial number can be used to trace the component hardware configuration, software calibration, the date of manufacture, and manufacturing data. © 2020, EMP Inc.

  • Page 13: Emp Oil Pump Model Codes

    Identification EMP Oil Pump Model Codes Example: OP3530-24V-EA-M OP 35 30 - 24V - E A - M [ OEM ] [ Cert ] [ Suffix ] Component Voltage OP = Oil Pump Omit if n/a A = Address Input...

  • Page 14: Installation

    The strainer mesh size should be large enough so that it does not cause excessive pressure drop, but fine enough to protect the pump. © 2020, EMP Inc.

  • Page 15: Wiring Practices

    • The maximum current draw for EMP OP oil pumps is 25 amps. The actual pump current draw varies with oil viscosity and the pressure required to pump the oil through the system. It is recommended to install a properly sized fuse, not less than 30A on the power supply line to protect installed wiring.

  • Page 16: R20L Mating Connector Information

    The connector on the component is a sealed Delphi 480/150 Metripack mixed connector with male terminals. NOTE: A service kit containing all parts needed for one mating connector is available from EMP. The service kit part number is 1370036093, and the service kit drawing is available on the EMP website and can be obtained at www.emp-corp.com/support/documents...

  • Page 17: R20C Component Connector Information

    Terminal, Apex 2.8mm, Socket, 18 – 20 AWG 54001800 10757690 Apex 2.8mm Grey Plug 54200005 NOTE: A service kit containing all parts needed for one mating connector is available from EMP. The service kit part number is 1370106076. © 2020, EMP Inc.

  • Page 18: Electrical Connections

    When power is on and ignition enable is on, the component will run in an on/off, single speed manner. The speed at which the component will run will be the pre-configured default speed. EMP OP pumps are also available with CAN, PWM, temperature input and EMP-Link control. Contact EMP for more information.

  • Page 19: System Fill Procedure

    • Is the pump securely mounted? Are all wires and/or hoses routed away from sharp edges, moving objects, and heat sources? • • Is the ignition enable on a switched source and not tied to power? © 2020, EMP Inc.

  • Page 20: Empower Connect Service Tool

    Use breakout harness 3180036020 to interface with the 7-pin component connector and an EMP TTL/EMP-Link data link adapter 3640036049. These are available together in diagnostic kit number 7500038004.

  • Page 21: Routine Maintenance

    • Low fluid level. • Incompatible fluid. • Worn or damaged pumping gear. Low flow rate • Clogged suction screen/strainer. • Inlet circuit leak. • Incompatible fluid. • Worn or damaged pumping gear. • Low supply voltage. © 2020, EMP Inc.

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