EMP WP29 Quick Start Manual

EMP WP29 Quick Start Manual

Electric water pump
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WP29/WP32 Electric Water Pump
Rev
Rev By
B
ME
C
ME
9970002320 Rev C – 05/12/2021
Quick Start Guide
This manual is effective for consumer installations of
EMP WP29 and WP32 water pumps. OEM Installers
must contact EMP for production requirements.
Date
7/14/20
Revisions
5/12/21
Revisions
© 2017 EMP, Inc.
Description of Change
Approved By
ECN5969
ECN7280
1

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Summary of Contents for EMP WP29

  • Page 1 Quick Start Guide WP29/WP32 Electric Water Pump This manual is effective for consumer installations of EMP WP29 and WP32 water pumps. OEM Installers must contact EMP for production requirements. Rev By Date Description of Change Approved By 7/14/20 Revisions ECN5969...
  • Page 2: Product Overview

    Service@emp-corp.com Product Overview The WP29 and WP32 are electrically powered fluid pumps available in 12 volt DC and 24 volt DC configurations. The pump is standard with carbon steel shafts. Proper installation of the pump will help ensure the performance and reliability of the electric pump while reducing the risk of damage to other components in the system.
  • Page 3: Table Of Contents

    Product Safety Warnings ........................... 5 Specifications ..............................6 Operating Limits ............................. 6 Dimension and Bolt Spacing .......................... 6 Identification ..............................7 EMP Water Pump Model Codes ........................8 Installation ................................. 9 Environment ..............................9 Orientation ..............................9 Incorrect Pump Orientation and Reasons ....................11 Plumbing ..............................
  • Page 4: Introduction

    If a tool, procedure, work method, or operating technique that is not specifically recommended by EMP is used, you must satisfy yourself that it is safe for you and for others. You should ensure that the product will not be damaged or be made unsafe by the operation, maintenance, or repair procedures that you choose.
  • Page 5: Product Safety Warnings

    The safety messages in this document, in related manuals, and on the product are therefore not all inclusive. If a tool, procedure, work method, or operating technique that is not specifically recommended by EMP is used, you must satisfy yourself that it is safe for you and for others. You should ensure that the product will not be damaged or be made unsafe by the operation, maintenance, or repair procedures that you choose.
  • Page 6: Specifications

    Maximum Ambient Storage Temp 257 °F (125 °C) Minimum Ambient Storage Temp -40 °F (-40 °C) * If the intended application fluid temperature exceeds 95 °C, the pump may not perform as expected. Dimensions and Hole Locations/Bolt Spacing © 2017 EMP, Inc.
  • Page 7: Identification

    The product label contains model information and serial number. The serial number can be used to trace the component hardware configuration, software calibration, the date of manufacture, and manufacturing data. Product labels may not match the example but will have the part number and serial number for the pump. © 2017 EMP, Inc.
  • Page 8: Emp Water Pump Model Codes

    ––––––––––––––––––––––– ––––––––––––––––––––––– WP32-24V-CH-A = Water Pump model 32, 24 volt, CAN communication, Carbon shaft, Horizontal orientation, addressable via external resistors. NOTE: All EMP WP29/WP32 water pumps use CAN communication. NOTE: Not every option combination is available. © 2017 EMP, Inc.
  • Page 9: Installation

    Installation Environment Environment cleanliness is crucial to pump life. The WP29 and WP32 are certified with an IP67 rating but debris collection in the weep pocket can lead to premature seal failure. Shielding may be required to ensure debris does not enter the weep hole. If you have any questions regarding your installation contact EMP.
  • Page 10 Installation EMP pumps are designed to operate with the shaft horizontal but will function well if the shaft is between -10° and 10° of horizontal. Pumps must not be mounted more than -15° from the design orientation. Weep collection is maximized at 0° from the design orientation.
  • Page 11: Incorrect Pump Orientation And Reasons

    Incorrect Pump Orientation and Reasons The WP29 and WP32 contain a mechanical seal; 0.1cubic centimeters per hour may weep past the seal as a part of normal operation. To properly collect the weepage pump orientation is important. Too steep of an angle will not allow the fluid to collect in the weep pocket and evaporate off and the pump may appear to be leaking when in fact it is operating as designed.
  • Page 12: Plumbing

    CAUTION: EMP warranty does not cover seal damage due to low lubrication. Improper installation with localized high spots Deviations from the recommended plumbing must meet the inlet requirements specified in the installation manual.
  • Page 13: System Fill Procedure

    3. Use of organic acid technology (OAT) coolants that are silicate and phosphate free will maximize pump seal life. 4. Customer must verify all WP29/32 fluid contacting parts are compatible with system components and the coolant selected for the application.
  • Page 14: Wiring

    Bad Wiring – No drop loops NOTE: Drip loops collect water and shed it away from connector. This is acceptable wire routing. Bad Wiring – Harness stressed at connections Good Wiring – Drip loops © 2017 EMP, Inc.
  • Page 15: Connector Information

    All pumps are shipped with this blocked off connector. If lost or damaged, a block off plug, EMP P/N 3250001030 can be purchased. © 2017 EMP, Inc.
  • Page 16: On/Off Single Speed Control

    Also see Mating Connectors. the component. Operation NOTE: See Installation Manual WP29 and WP32 Electric Water Pump, EMP document 9970002273 CAUTION: For pumps, ignition enable should for additional operation information including installation for use on a CAN bus. not be supplied if the component is dry or if the...
  • Page 17: Routine Maintenance

    If the pump is being run without J1939 CAN, use an interface cable from the 6 pin Deutsch connector on the pump and an EMP USB/TTL converter. The harness and converter are available as a kit (P/N 7500038001). If the pump is on a J1939 CAN bus EMPower Connect service tool can be connected using an RP1210 compatible Data Link Adapter (DLA) to interface to the CAN bus.
  • Page 18: Troubleshooting

    Verify that the proper component CAN address is being used. Suspected water pump seal leak Reference Service Bulletin Electric Water Pump Inspection and Diagnostic • Procedures, EMP document 9910085143. Water pump seal leak • Verify coolant level. Verify coolant selection (for water seal life OAT, phosphate free, silicate free •...

This manual is also suitable for:

Wp32Wp29 seriesWp32 series

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