EMP OP40 Quick Start Manual

Electric oil pumps

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This manual is effective for consumer installations of EMP OP80, OP40 and OP3530 oil pumps.
Rev
Rev By
A
ME
B
ME
9970039171 Rev B, 06/23/2021
Quick Start Guide
OP80, OP40, and OP3530
Electric Oil Pumps
OEM installers must contact EMP for production requirements.
Date
8/11/20
New Release
6/23/21
Revisions
Description of Change
© 2020, EMP Inc.
Approved By
ECN6021
ECN7292
1

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Table of Contents
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Summarization of Contents

Product Overview
EMP Pump Product Line Description
Details the EMP OP product line, available in 12V DC and 24V DC configurations, and general installation advice.
Introduction
Guide Purpose and User Support
Outlines the guide's purpose, technician responsibilities, additional information, and technical help contact details.
About This Document
Document Conventions and Definitions
Explains document styling for warnings/cautions and defines key terms used throughout the manual.
Product Safety Warnings
Critical Safety Precautions
Lists essential safety warnings regarding potential hazards, operation, maintenance, and electrical safety.
Specifications
OP80 Pump Specifications
Details performance, mechanical connections, and electrical specifications for the OP80 model.
OP40 Pump Specifications
Details performance, mechanical connections, and electrical specifications for the OP40 model.
OP3530 Pump Specifications
Details performance, mechanical connections, and electrical specifications for the OP3530 model.
Dimensions and Mounting
OP80 Dimensions and Mounting Details
Provides detailed dimensional drawings and mounting information for the OP80 electric oil pump.
OP40 and OP3530 Dimensions
Presents dimensional drawings and mounting information for OP40 and OP3530 electric oil pumps.
Identification
Product Identification Label Information
Explains the product identification label, its contents, and how to use the serial number.
EMP Oil Pump Model Code Explanation
Details the nomenclature for EMP oil pump model codes, breaking down each component of the part number.
Installation
Mounting, Plumbing, and Initial Checks
Covers pump mounting, orientation, plumbing requirements, and initial installation considerations.
Wiring Practices and Connector Greasing
Provides guidance on wiring, connector sealing, and applying dielectric grease for R20L components.
R20L Mating Connector Wiring
Details the pinout and part numbers for the 7-way Delphi Metripack mating connector for R20L.
R20C Connector Pinouts and Parts
Specifies the pinouts and part numbers for the 10-way Apex 2.8mm connectors for R20C components.
Electrical Connections and Single Speed Control
Explains electrical power supply, ignition enable, and single-speed control wiring with a schematic.
System Fill Procedure
Fluid Filling and Final Installation Checklist
Guides on filling the system with fluid and provides a checklist for final installation verification.
EMPower Connectâ„¢ Service Tool
Service Tool Overview and Software Usage
Introduces the EMPower Connect service tool, its features, and software installation requirements.
Routine Maintenance
Maintenance Schedule and Actions
Outlines the recommended routine maintenance tasks and their frequency for the oil pumps.
Troubleshooting
Common Pump Issues and Solutions
Addresses common pump symptoms like not running or low flow rate, with probable causes and fixes.

Table of Contents