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KSB Manuals
Water Pump
354
Installation & operating manual
KSB 354 Installation & Operating Manual
Submersible waste water pump
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Contents
Table of Contents
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Table of Contents
Table of Contents
Glossary
1 General
Principles
Installation of Partly Completed Machinery
Target Group
Other Applicable Documents
Symbols
Key to Safety Symbols/Markings
2 Safety
General
Intended Use
Prevention of Foreseeable Misuse
Personnel Qualification and Training
Consequences and Risks Caused by Non-Compliance with this Manual
Safety Awareness
Safety Information for the Operator/User
Safety Information for Maintenance, Inspection and Installation
Unauthorised Modes of Operation
3 Transport/Storage/Disposal
Checking the Condition Upon Delivery
Transport
Storage/Preservation
Return to Supplier
Disposal
4 Description
General Description
Product Information as Per Regulation No. 1907/2006 (REACH)
Designation
Name Plate
Design Details
Configuration and Function
Noise Characteristics
Scope of Supply
Accessories
5 Installation at Site
Safety Regulations
Checks to be Carried out Prior to Installation
Preparations for Low Water Level Intake (Optional for Sizes 301, 303)
Preparations for Cleaning the Pump Sump (Optional for Size 322)
Preparing the Pump Set
Adjusting the Cut-In Level Control
Setting the Cut-In Level Control Via Manual Mode or External Control Unit
Setting the Cut-In Level Control Via the Integrated Float Switch
Installing the Pump Set
Piping
Connecting the Piping (Stationary Installation)
Connecting the Piping (Transportable Installation)
Electrical Connection
6 Commissioning/Start-Up/Shutdown
Commissioning/Start-Up
Prerequisites for Commissioning/Start-Up
Start-Up
Operating Limits
Frequency of Starts
Maximum Immersion Depth
Fluid Handled
Shutdown
Measures to be Taken for Shutdown
Returning to Service
7 Servicing/Maintenance
Safety Regulations
Servicing/Inspection
Drainage/Cleaning
Dismantling / Reassembling the Pump Set
General Information/Safety Regulations
Replacing an Ama-Drainer 301.1 SE Pump by an Amadrainer 301 / Amadrainer 301 C Pump in Ama-Drainer-Box 021 / Ama-Drainer-Box 021/C Lifting Units
Recommended Spare Parts Stock
Spare Parts
8 Trouble-Shooting
9 Related Documents
Exploded View and List of Components
10 EU Declaration of Conformity
11 Certificate of Decontamination
Index
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Submersible Waste Water Pump
AmaDrainer 3
Installation/Operating Manual
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Summarization of Contents
Legal information/Copyright
1 General
1.1 Principles
Manual validity, scope, and product identification.
1.2 Installation of partly completed machinery
Guidance for installing KSB-supplied machinery.
1.3 Target group
Identifies the manual's intended audience.
1.4 Other applicable documents
Lists relevant documents and literature.
1.5 Symbols
Explanation of symbols used in the manual.
1.6 Key to safety symbols/markings
Defines safety symbols and their meanings.
2 Safety
2.1 General
General safety instructions for operation and maintenance.
2.2 Intended use
Specifies the correct and permitted applications for the pump.
2.2.1 Prevention of foreseeable misuse
Instructions to prevent improper or unsafe operation.
2.3 Personnel qualification and training
Requirements for personnel operating and maintaining the pump.
2.4 Consequences and risks caused by non-compliance with this manual
Risks associated with not following manual instructions.
2.5 Safety awareness
General safety regulations to be complied with.
2.6 Safety information for the operator/user
Specific safety advice for operators.
2.7 Safety information for maintenance, inspection and installation
Safety guidelines for maintenance and installation tasks.
2.8 Unauthorised modes of operation
Prohibits operating the pump outside specified limits.
3 Transport/Storage/Disposal
3.1 Checking the condition upon delivery
Procedure for checking the pump for damage upon receipt.
3.2 Transport
Guidelines and precautions for transporting the pump set.
3.3 Storage/preservation
Recommendations for storing the pump set.
3.4 Return to supplier
Instructions for returning the product to the supplier.
3.5 Disposal
Guidelines for proper disposal of the pump and its components.
4 Description
4.1 General description
Overview of the submersible motor pump's function.
4.2 Product information as per Regulation No. 1907/2006 (REACH)
Link to REACH compliance information.
4.3 Designation
Explanation of the product designation system.
4.4 Name plate
Description of information found on the pump's name plate.
4.5 Design details
Detailed description of the pump's design features.
4.6 Configuration and function
Illustration and explanation of pump configuration and operation.
4.7 Noise characteristics
Information on the sound pressure level of the pump.
4.8 Scope of supply
List of items included in the pump set's delivery.
4.9 Accessories
Reference to additional accessories available.
5 Installation at Site
5.1 Safety regulations
Critical safety rules for installation.
5.2 Checks to be carried out prior to installation
Pre-installation checks for the pump set.
5.3 Preparations for low water level intake (optional for sizes 301, 303)
Steps to prepare for low water level operation.
5.4 Preparations for cleaning the pump sump (optional for size 322)
How to prepare the pump for sump cleaning.
5.5 Preparing the pump set
Steps to prepare the pump set before installation.
5.6 Adjusting the cut-in level control
How to set the pump's start/stop levels.
5.6.1 Setting the cut-in level control via manual mode or external control unit
Setting the pump's cut-in level using manual or external control.
5.6.2 Setting the cut-in level control via the integrated float switch
Setting the pump's cut-in level using the float switch.
5.7 Installing the pump set
Instructions for physically installing the pump set.
5.8 Piping
How to connect the discharge piping to the pump.
5.8.1 Connecting the piping (stationary installation)
Connecting piping for stationary installations.
5.8.2 Connecting the piping (transportable installation)
Connecting piping for transportable installations.
5.9 Electrical connection
Steps for connecting the pump to the power supply.
6 Commissioning/Start-up/Shutdown
6.1 Commissioning/Start-up
Procedures for starting up the pump.
6.1.1 Prerequisites for commissioning/start-up
Conditions to check before commissioning.
6.1.2 Start-up
Steps for starting the pump.
6.2 Operating limits
Performance limits for the pump.
6.2.1 Frequency of starts
Maximum permissible start frequency for the motor.
6.2.2 Maximum immersion depth
Maximum depth the pump can be submerged.
6.2.3 Fluid handled
Details on permissible fluids for the pump.
6.2.3.1 Permissible fluids to be handled
Lists fluids that can be pumped.
6.2.3.2 Fluid temperature
Temperature limits for the fluid handled.
6.3 Shutdown
Procedures for shutting down the pump.
6.3.1 Shutdown
Steps to shut down the pump.
6.3.2 Measures to be taken for shutdown
Actions required after shutting down the pump.
6.4 Returning to service
Steps to return a serviced pump to operation.
7 Servicing/Maintenance
7.1 Safety regulations
Critical safety rules for servicing and maintenance.
7.2 Servicing/inspection
Guidelines for routine inspection and maintenance.
7.3 Drainage/cleaning
Instructions for draining and cleaning the pump.
7.4 Dismantling / reassembling the pump set
Procedures for dismantling and reassembling the pump.
7.4.1 General information/Safety regulations
Safety rules for disassembly and reassembly.
7.5 Replacing an Ama-Drainer 301.1 SE pump by an AmaDrainer 301 / AmaDrainer 301 C pump in Ama-Drainer-Box 021 / Ama-Drainer-Box 021/C lifting units
How to replace an older pump model with a new one in specific lifting units.
7.6 Recommended spare parts stock
Advice on keeping spare parts in stock.
8 Trouble-shooting
9 Related Documents
9.1 Exploded view and list of components
Visual breakdown and parts list of the pump.
10 EU Declaration of Conformity
11 Certificate of Decontamination
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