KSB AmaDrainer 3 Installation & Operating Manual
KSB AmaDrainer 3 Installation & Operating Manual

KSB AmaDrainer 3 Installation & Operating Manual

Submersible waste water pump
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Submersible Waste Water Pump
AmaDrainer 3
Installation/Operating Manual

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Summary of Contents for KSB AmaDrainer 3

  • Page 1 Submersible Waste Water Pump AmaDrainer 3 Installation/Operating Manual...
  • Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB S.A.S, Sequedin/Lille, France 20/05/2021...
  • Page 3: Table Of Contents

    Setting the cut-in level control via the integrated float switch............ 23 Installing the pump set .......................... 24 Piping ................................ 25 5.8.1 Connecting the piping (stationary installation)................ 25 5.8.2 Connecting the piping (transportable installation)................. 26 Electrical connection ............................ 26 Commissioning/Start-up/Shutdown.................... 27 Commissioning/Start-up .......................... 27 6.1.1 Prerequisites for commissioning/start-up .................. 27 AmaDrainer 3 3 of 44...
  • Page 4 Drainer-Box 021 / Ama-Drainer-Box 021/C lifting units ................ 34 Recommended spare parts stock ........................ 36 7.6.1 Spare parts............................ 36 Trouble-shooting.......................... 37 Related Documents .......................... 38 Exploded view and list of components ...................... 38 EU Declaration of Conformity ...................... 40 Certificate of Decontamination...................... 41 Index .............................. 42 AmaDrainer 3 4 of 44...
  • Page 5: Glossary

    Swing check valve Element of a waste water lifting unit which prevents waste water from flowing back from the discharge line into the waste water lifting unit. Waste water Faecal-free waste water AmaDrainer 3 5 of 44...
  • Page 6: General

    In the event of damage, immediately contact your nearest KSB service facility to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub-sections under Servicing/Maintenance.
  • Page 7: Key To Safety Symbols/Markings

    In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. AmaDrainer 3 7 of 44...
  • Page 8: Safety

    2.2.1 Prevention of foreseeable misuse ▪ Observe all safety information and instructions in this manual. ▪ Never exceed the permissible application and operating limits specified in the data sheet or product literature regarding pressure, temperature, etc. AmaDrainer 3 8 of 44...
  • Page 9: Personnel Qualification And Training

    ▪ If stopping the pump does not increase potential risk, fit an emergency-stop control device in the immediate vicinity of the pump (set) during pump set installation. ▪ Make sure the system cannot be accessed by unauthorised persons (e.g. children). AmaDrainer 3 9 of 44...
  • Page 10: Safety Information For Maintenance, Inspection And Installation

    Never operate the pump (set) outside the limits stated in the data sheet and in this manual. The warranty relating to the operating reliability and safety of the supplied pump (set) is only valid if the equipment is used in accordance with its intended use. (ð Section 2.2, Page 8) AmaDrainer 3 10 of 44...
  • Page 11: Transport/Storage/Disposal

    1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately.
  • Page 12: Return To Supplier

    Contact your local waste disposal partner for returns. If the used electrical or electronic equipment contains personal data, the operator is responsible for deleting it before the equipment is returned. AmaDrainer 3 12 of 44...
  • Page 13: Description

    For information as per chemicals Regulation (EC) No. 1907/2006 (REACH), see https:// www.ksb.com/ksb-en/About-KSB/Corporate-responsibility/reach/ 4.3 Designation Example: AmaDrainer 301 C Table 5: Designation key Code Description AmaDrainer 3 Type series Free passage [mm] 10 mm 18 mm 35 mm Characteristic curve Characteristic curve 301 Characteristic curve 322...
  • Page 14: Design Details

    ▪ Grease reservoir between the seals for lubrication ▪ Grease-packed for life ▪ Maintenance-free Bearings ▪ Rolling element bearings ▪ Grease-packed for life ▪ Maintenance-free Automation ▪ Pump controlled via integrated float switch ▪ Pump controlled by external control unit AmaDrainer 3 14 of 44...
  • Page 15: Configuration And Function

    The rotating impeller (8) accelerates the fluid handled outward. In the flow passage of the pump casing the kinetic energy of the fluid handled is converted into pressure energy. The fluid handled is pumped to the discharge nozzle (1), where it leaves the pump. AmaDrainer 3 15 of 44...
  • Page 16: Noise Characteristics

    – Integrated pump sump cleaning option ▪ Size 354 – 90° bend (cross-section 1   inches) for vertical discharge 4.9 Accessories Accessories such as switchgear / control units, valves etc. see type series booklet. Not available for the UK AmaDrainer 3 16 of 44...
  • Page 17: Installation At Site

    ▪ The data on the name plate has been checked to make sure the pump set is suitable for operation on the available power supply network. (ð Section 4.4, Page 13) ▪ The fluid to be handled matches the description of permissible fluids. (ð Section 6.2.3.1, Page 28) AmaDrainer 3 17 of 44...
  • Page 18: Preparations For Low Water Level Intake (Optional For Sizes 301, 303)

    ü The pump set has been de-energised and secured against unintentional start-up. 1. If applicable, undo the bolts/screws (size 4 × 12 mm) at the suction strainer (3) and store them. 2. Pull the clamps (2) outwards. Remove and store the suction strainer. AmaDrainer 3 18 of 44...
  • Page 19: Preparations For Cleaning The Pump Sump (Optional For Size 322)

    ü An electric drill and a drill bit (4 mm in diameter) are available. 1. Place the pump set down on its side. 2. Carefully drill open the cleaning openings with a drill (4 mm in diameter). 3. Debur the drilled holes. AmaDrainer 3 19 of 44...
  • Page 20: Preparing The Pump Set

    2. Screw the connection socket (1) with the long thread onto the discharge nozzle (3) until hand-tight. Size 354 NOTE The check valve is not included in the scope of supply. See type series booklet, accessories P10. AmaDrainer 3 20 of 44...
  • Page 21: Adjusting The Cut-In Level Control

    Settings for starting up and stopping the pump set can be made as follows: ▪ Manual mode (ð Section 5.6.1, Page 22) ▪ External control unit (ð Section 5.6.1, Page 22) ▪ Integrated float switch (ð Section 5.6.2, Page 23) The axial discharge nozzle is designed for venting purposes. Connect piping to the horizontal discharge nozzle only. AmaDrainer 3 21 of 44...
  • Page 22: Setting The Cut-In Level Control Via Manual Mode Or External Control Unit

    3. Briefly energise the pump set and carry out a test run. 4. If using a control unit: Connect the control unit and the pump set as described in the operating manual of the control unit. AmaDrainer 3 22 of 44...
  • Page 23: Setting The Cut-In Level Control Via The Integrated Float Switch

    2. Turn the dial (2) as far as it will go. Do not hold it in this position. Check that the float can move freely. ð Switching is indicated by a clicking sound. 3. Briefly energise the pump set and carry out a test run. AmaDrainer 3 23 of 44...
  • Page 24: Installing The Pump Set

    1. For installation in tanks / sumps that are difficult to access fasten a suitable tool (e.g. rope) to the handle, and lower the pump set down. 2. Position the pump set at the place of installation so it is free-standing and there is some space on all sides. AmaDrainer 3 24 of 44...
  • Page 25: Piping

    1. Connect the piping (inside diameter 32 mm, connection G 1 ) with the connection socket (1). Size 354 Fig. 11: Connecting the piping, size 354 1. Connect the piping (inside diameter 40 mm, connection G 1 ) with the discharge nozzle (1). AmaDrainer 3 25 of 44...
  • Page 26: Connecting The Piping (Transportable Installation)

    ▷ Disconnect the pump set from the power supply during maintenance / cleaning. ü The cut-in level control has been set properly. (ð Section 5.6, Page 21) 1. Plug the power plug into the socket. ð Pump set is ready for operation. 2. Perform a test run. AmaDrainer 3 26 of 44...
  • Page 27: Commissioning/Start-Up/Shutdown

    Risk of damage to the motor! ▷ Never exceed the specified frequency of starts. The maximum permissible number of starts per hour is 30. 6.2.2 Maximum immersion depth The maximum permissible immersion depth is 2 m. AmaDrainer 3 27 of 44...
  • Page 28: Fluid Handled

    6.2.3.2 Fluid temperature CAUTION Incorrect fluid temperature Damage to the pump (set)! ▷ Only operate the pump (set) within the temperature limits indicated. ▪ ≤ +70 °C (continuous operation) ▪ ≤ +90 °C (short-time operation up to 3 minutes.) AmaDrainer 3 28 of 44...
  • Page 29: Shutdown

    (ð Section 7.3, Page 32) ü The measures for servicing / maintenance have been carried out. (ð Section 7.2, Page 30) 1. Install the pump set. (ð Section 5.7, Page 24) 2. Connect the piping. (ð Section 5.8, Page 25) 3. Connect the power supply. (ð Section 5.9, Page 26) 4. Perform the start-up procedure. (ð Section 6.1, Page 27) AmaDrainer 3 29 of 44...
  • Page 30: Servicing/Maintenance

    ▷ Make sure persons cannot come into contact with the fluid handled. NOTE If the power cable is damaged, replace the complete pump set. The power cable is not designed to be replaced. 7.2 Servicing/inspection The pump set is almost maintenance-free. AmaDrainer 3 30 of 44...
  • Page 31 Cleaning the pump set and checking the condition of the pump set and power cable once a year is sufficient. If severely contaminated (e.g. by sand, fibres, sludge) clean and check the equipment every three months. AmaDrainer 3 31 of 44...
  • Page 32: Drainage/Cleaning

    6. Position the swing check valve (2) on the discharge nozzle (3) as shown in the illustration. Make sure the swing check valve (2) opens upwards. 7. Screw the connection socket (1) with the long thread onto the discharge nozzle (3) until hand-tight. AmaDrainer 3 32 of 44...
  • Page 33 9. For transportable installation with hose connection: Screw the 90° bend (4) to the discharge nozzle (3b) until hand-tight. 10. Mount the automatic switchgear. 11. Fasten the cover of the automatic switchgear (4) by screwing in the corresponding screw hand-tight. AmaDrainer 3 33 of 44...
  • Page 34: Dismantling / Reassembling The Pump Set

    Dismantling/reassembly work must be effected by authorised specialist personnel only. NOTE All maintenance work, service work and installation work can be carried out by KSB Service or authorised workshops. For contact details please refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet.
  • Page 35 Fig. 17: Correct installation position of cover and pump set ð If correctly positioned, the dome (2) is centred in relation to the pump set handle. 7. Carry out a test run for several start/stop cycles. Injection-moulded sleeve AmaDrainer 3 35 of 44...
  • Page 36: Recommended Spare Parts Stock

    Table 9: Overview of spare parts Part No. Description AmaDrainer Mat. No. [kg] 79-1 Repair set for automatic switchgear ✘ ✘ ✘ ✘ 01833946 0,16 Handle ✘ ✘ ✘ ✘ 01834007 0,05 Suction strainer ✘ ✘ - 01834008 0,08 AmaDrainer 3 36 of 44...
  • Page 37: Trouble-Shooting

    ▷ For any work performed to remedy faults, observe the relevant information given in this operating manual and/or in the product literature provided by the accessories manufacturer. If problems occur that are not described in the following table, consultation with the KSB service is required. Table 10: Trouble-shooting Faults Possible cause...
  • Page 38: Related Documents

    Table 11: List of components of AmaDrainer 301, 303 Part No. Description Part No. Description Pump casing Swing check valve Discharge casing Suction strainer Shaft Motor Impeller Motor housing Handle Power cable 79-1 Automatic switchgear, external 900.1/.2/.3/.4/.5 Screw AmaDrainer 3 38 of 44...
  • Page 39 Swing check valve Shaft Motor Impeller Motor housing Handle Power cable 73-3 Hose connection (90° bend) 900.1/.2/.3/.4/.5 Screw On AmaDrainer 354 the swing check valve is mounted upside down (opening downwards) to enable venting of the pump casing. AmaDrainer 3 39 of 44...
  • Page 40: Eu Declaration Of Conformity

    – EN 60335-1/A1, EN 60335-2-41 Person authorised to compile the technical file: Dr Frank Obermair Technical Project Manager Product Development Pump Systems and Drives KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal (Germany) The EU Declaration of Conformity was issued in/on:...
  • Page 41: Certificate Of Decontamination

    We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required field AmaDrainer 3 41 of 44...
  • Page 42: Index

    Event of damage 6 Faults Causes and remedies 37 Installation 14 Installation at site 17 Intended use 8 Key to safety symbols/markings 7 Name plate 13 Order number 6 Other applicable documents 6 Partly completed machinery 6 Preservation 11 Product description 13 Return to supplier 12 Returning to service 29 AmaDrainer 3 42 of 44...
  • Page 44 KSB S.A.S. 128, rue Carnot • 59320 Sequedin (France) Tél. 09 69 39 29 79 www.ksb.fr...

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