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2020-11-23
Operating manual
Cartridge/cassette filter
Original operating manual
EN USER MANUAL
MCP/MEP
MCP/MEP Ex
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Table of Contents
Troubleshooting
Related Manuals for Nederman MCP-8-32S
Summarization of Contents
1 Concerning this manual
1.1 Purpose
Describes the machine/plant's safe and proper use during all operating phases.
1.2 Validity
Manual is exclusively valid for the specified machine/plant.
1.3 Defining target groups
Identifies owner, operators, technical personnel, electricians, and instructed persons.
1.4 Symbols
Explains warning signs and their danger levels: DANGER, WARNING, CAUTION, ATTENTION, NOTICE.
2 Field of application and technical data
2.1 Field of application
Details intended use for dust-laden air cleaning and compliance with ATEX/NFPA standards.
2.2 Technical data
Presents specifications for Filter MCP and Filter MEP models.
2.2.3 Permanent filters parameters for MCP & MEP
Lists operating parameters, temperature limits, and pressure loss for filters.
2.2.4 Built-in fan FM
Provides technical data for built-in fans, including motor power, airflow, and noise level.
2.3 Electric connection conditions
Outlines requirements for electrical connections, voltage tolerances, and qualified personnel.
2.4 Operating pressure and compressed air quality
Specifies requirements for compressed air quality and maximum operating pressure.
3 Fundamental safety instructions
3.1 Product safety
Machine manufactured to EU safety specs; safety must be observed.
3.2 Tasks of the operator
Defines operator responsibilities, staff selection, qualifications, and essential safety measures.
3.3 Safety measures by personnel
Highlights safety-conscious work behaviour, PPE, and operator tasks for accident prevention.
3.4 Risks
Identifies potential hazards from moving parts and control faults.
3.5 Technical components of the safety system
Covers mechanical safety devices and warning signs.
3.6 Fire protection
Provides guidance on fire safety and actions in event of fire.
3.6.1 Action in the event of fire
Details emergency procedures for fire incidents.
4 Explosion protection
4.1 ATEX designation
Explains ATEX marking for filters and fans for potentially explosive atmospheres.
4.1.1. Area classification in the filter
Classifies interior dust collector chambers (Zone 20, Zone 22).
4.2 Establishment and marking of the safety zone
Details setting up and marking safety zones around explosion relief elements.
4.3 Establishment and marking of the safety zone – flameless pressure relief devices
Specifies safety zone requirements for flameless explosion venting devices.
4.4 Conduct in the safety zone
Lists prohibited activities within the safety zone.
4.5 Equipment
Mentions special components like explosion vents and rotary valves.
4.6 Preventive measures
Outlines precautions like regular cleaning and inspection of safety features.
4.7 Measures following an explosion
Specifies actions to be taken after an explosion.
4.8 Use of tools in areas with potentially explosive atmosphere
Provides guidelines for safe tool usage in ATEX zones, distinguishing spark-producing tools.
5 Structure and function
5.1 Structure – silo filter
Illustrates the components of a silo filter system.
5.2 Structure – standard filter
Illustrates the components of a standard filter system.
5.3 Structure – rotary valve filter
Illustrates the components of a rotary valve filter system.
5.4 Structure – filter with rotary valve and BIG-BAG
Illustrates the components of a filter with rotary valve and BIG-BAG.
5.5 Function
Explains the operational process of the filter, including dust separation and cleaning.
5.6 Cleaning the filter cartridges
Details the filter cartridge cleaning process and system.
Sequence cleaning cycle
Describes the automated sequence of filter cleaning operations.
Differential pressure measurement
Explains the pressure measurement system for monitoring filter operation.
5.6.2 Built-in fan
Describes the structure and function of the built-in fan unit.
5.6.3 Single flap valve – manually operated – NFUS3
Details the structure and operation of the manual single flap valve.
6 Operation Site
6.1 Location and foundation requirements
Specifies site selection criteria and foundation preparation for the filter unit.
6.2 Permissible ambient conditions
Outlines temperature and altitude limits for motors and intake air.
7 Transport and delivery
7.1 Transport
Covers general transport guidelines and precautions.
7.1.1 Component supply
Details how components are supplied and assembled.
7.1.2 Transport by pallet truck or fork-lift truck
Provides safety instructions for using pallet trucks and forklifts.
7.1.3 Transport by crane
Offers safety instructions for transporting the unit using a crane.
7.2 Packaging
Explains packaging requirements for transportation and disposal of materials.
7.3 Checking supplied components
Instructs on verifying received components for completeness and damage.
8 Storage and Conservation
8.1 Storage of components
Guidelines for storing individual components to prevent damage and corrosion.
8.2 Conservation of the machine/plant
Measures for preserving the machine/plant during extended shutdowns.
8.2.1 Maintenance and inspection of the conserved machine / plant
Defines intervals for checking conserved equipment.
8.2.2 Measures prior to commissioning after shutdown
Actions required before restarting after a conservation period.
9 Assembly
9.1 Tightening the screws
Instructions for securely tightening screws during assembly.
9.2 Grounding/bonding of the components
Ensures conductive connection of all machine parts for safety.
9.3 Tools
Specifies required tools for assembly, such as impact screwdrivers.
9.4 Assembly filter
Details the assembly steps for the filter unit.
9.4.1 Silo filter
Step-by-step guide for assembling the silo filter.
9.4.2 Filter
Instructions for assembling the filter housing and dust collection hopper.
9.4.3 Dust container
Procedure for fitting and securing the dust container.
9.4.4 Built-in fan
Steps for installing and connecting the built-in fan.
9.4.5 Built-in fan with Dual silencer
Guide for assembling the fan unit with a dual silencer.
9.4.6 Clean gas connection piece
Instructions for attaching the clean gas outlet connection.
9.4.7 Dirty gas connection piece
Instructions for attaching the dirty gas inlet connection.
9.4.8 Acoustic hood
Steps for fitting the acoustic hood onto the fan.
9.4.9 Acoustic hood
Further steps for installing the acoustic hood and silencer.
9.5 Supply connection points
Details for connecting compressed air and measuring hoses.
9.5.1 Compressed air connection
Requirements for compressed air supply connection with separator and regulator.
9.5.2 Differential pressure measurement hose connectors
Guidance on connecting hoses for differential pressure measurement.
9.5.3 Connection cable: control cabinet – valve box
Procedure for connecting electrical cables between control cabinet and valve box.
9.5.4 Connection cable: valve box – valve box
Procedure for connecting electrical cables between valve boxes.
9.5.5 Open cover of the sound insulation hood
Safety precautions and steps for opening the sound insulation hood.
9.5.6 Power supply connection
Instructions for connecting the electrical power supply.
9.5.7 Burst sensor
Mounting and connecting the burst sensor for explosion vents.
9.6 Earthing of the machine/plant
Ensuring proper grounding connection for electrical safety.
10 Initial commissioning
10.1 Preparatory activities
Checks and tasks before initial commissioning, including safety and connections.
10.2 Commissioning
Steps for switching on and activating the machine/plant for the first time.
11 Operation
11.1 Plant start-up
Procedure for safely starting the machine/plant, ensuring compressed air is ready.
11.2 Plant shutdown
Procedure for shutting down the machine/plant, including post-operation run time.
12 Troubleshooting
12.1 Safety instructions
Essential safety precautions before performing maintenance or repair work.
12.2 Troubleshooting with the power supply switched on
Guidelines for troubleshooting with power on, emphasizing extreme caution and trained personnel.
12.3 Checklists in event of faults
Table to help diagnose and remedy operational faults.
12.3.1 Filter
Troubleshooting table for filter-related issues like high resistance or dust accumulation.
12.3.2 Explosion vent
Troubleshooting guide for explosion vent leaks or damage.
12.3.3 Pressure release valve
Troubleshooting for pressure release valve leaks during normal use.
12.3.4 Electric drives
Troubleshooting common faults for electric motors and drives.
13 Maintenance and repair
13.1 Maintenance
General guidance on preventive maintenance and its importance.
13.2 Repair
Notes on simplified drawings and service personnel responsibilities for repair work.
13.3 Safety instructions
Critical safety warnings for electrical, mechanical, and pneumatic hazards.
13.4 Safety instructions – explosive atmosphere
Specific safety measures for working in potentially explosive environments.
13.5 Checklists for maintenance
Maintenance checklists with recommended intervals for various components.
13.5.1 Filter
Daily, monthly, and 6-monthly maintenance checks for the filter and its parts.
13.5.2 Filter controller
Maintenance checks for the filter controller and cleaning system.
13.5.3 Explosion vent
Maintenance checks for the explosion vent.
13.6 Filter
Procedures for filter maintenance, including cartridge and module replacement.
13.6.1 Replace filter cartridge
Step-by-step guide for replacing filter cartridges safely.
13.6.2 Replace filter module
Procedure for safely replacing entire filter modules.
13.6.3 Replace diaphragm
Instructions for replacing the diaphragm on the cleaning valve.
13.6.4 Residual dust disposal
Procedure for safely emptying and disposing of collected dust.
14 Spare parts stock
14.1 Spare parts lists
Information on ordering spare parts, including project details and part types.
14.1.1 Inspection door – standard
List of spare parts for standard inspection doors.
14.1.2 Inspection door – de lux
List of spare parts for de lux inspection doors.
14.1.3 Inspection door – reinforced on hinges
List of spare parts for reinforced inspection doors.
14.1.4 Cartridge filter module
List of spare parts for cartridge filter modules.
14.1.5 Cassette filter module
List of spare parts for cassette filter modules.
14.1.6 Securing arm
List of spare parts for securing arms.
14.1.7 Compressed air facility
List of spare parts for the compressed air system components.
14.1.8 Differential pressure measurement
List of spare parts for the differential pressure measurement system.
14.1.9 Residual dust disposal
List of spare parts for the dust disposal system, e.g., hoses, bags.
14.1.10 Accessories
List of optional accessories and their spare parts.
14.1.11 Built-in fan
List of spare parts for the built-in fan motor.
15 Decommissioning and Dismantling
15.1 Decommissioning
Procedure for safely shutting down and preparing the machine for dismantling.
15.2 Dismantling
Safety instructions and procedures for dismantling the equipment by specialist personnel.
17 Appendix
17.1 Warranty
Details scope and duration of warranty, and conditions for voiding it.
17.2 Liability restrictions
Information on liability exclusions related to technical data, modifications, and non-original parts.
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