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2020-11-23
Operating manual
Cartridge/cassette filter
Original operating manual
EN USER MANUAL
MCP/MEP
MCP/MEP Ex
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Table of Contents
Troubleshooting
Related Manuals for Nederman MCP-2-8S
Summarization of Contents
Concerning this manual
Purpose of the manual
Explains the manual's role in describing safe and proper use.
Manual validity
Specifies the manual's validity for the machine/plant mentioned.
Defining target groups
Identifies and describes the roles of owner, operator, and technical staff.
Symbols and Warnings
Explains danger levels: DANGER, WARNING, CAUTION, ATTENTION, NOTICE.
Field of application and technical data
Field of application
Describes the intended use of MCP & MEP filters and their compliance standards.
Technical data
Lists specifications for MCP, MEP filters, parameters, fans, and connections.
Fundamental safety instructions
Product safety
Outlines safety specifications and general precautions for the machine/plant.
Operator tasks and qualifications
Defines responsibilities and requirements for personnel operating the equipment.
Safety measures by personnel
Details safety-conscious work behavior and operator responsibilities.
Potential Risks
Identifies hazards associated with machine operation, including moving parts.
Safety system components
Describes mechanical safety devices and warning signs.
Fire protection
Provides guidance on fire safety and actions in case of fire.
Action in event of fire
Step-by-step procedure for responding to a fire incident.
Explosion protection
ATEX designation overview
Introduces explosion protection principles and ATEX compliance.
Area classification in the filter
Classifies zones within the filter for handling combustible dust.
Safety zone marking
Details requirements for establishing and marking safety zones.
Safety zone for flameless relief
Procedures for marking safety zones related to flameless pressure relief devices.
Conduct in safety zone
Prohibited activities within the safety zone to prevent hazards.
Equipment overview
Lists special components that may be equipped on the machine.
Preventive measures
Lists precautions to prevent hazards, including cleaning and inspections.
Post-explosion measures
Actions to be taken after an explosion occurs.
Tools in explosive atmospheres
Guidelines for using tools in potentially explosive environments.
Structure and function
Structure – silo filter
Diagram and labels for the silo filter structure.
Structure – standard filter
Diagram and labels for the standard filter structure.
Structure – rotary valve filter
Diagram and labels for the rotary valve filter structure.
Structure – filter with BIG-BAG
Diagram and labels for filter with rotary valve and BIG-BAG.
Functionality of the filter system
Explains the operational flow and cleaning mechanism of the filter.
Filter cartridge cleaning
Details the process and components involved in filter cartridge cleaning.
Built-in fan structure and function
Details the structure and operational principle of the built-in fan.
Single flap valve operation
Describes the function and operation of the manually operated single flap valve.
Operation Site
Location and foundation requirements
Guidelines for selecting a location and preparing the foundation.
Permissible ambient conditions
Specifies environmental conditions for motor operation and intake air.
Transport and delivery
Component supply details
Information on how components are supplied and secured.
Transport by pallet truck/fork-lift
Safety precautions for moving the unit with pallet trucks or forklifts.
Transport by crane
Safety guidelines for lifting and transporting the unit using a crane.
Packaging and Disposal
Instructions for packaging, material disposal, and checking components.
Storage and Conservation
Component storage guidelines
Requirements for storing individual components to prevent damage.
Machine/plant conservation
Measures for preserving the machine/plant during extended shutdowns.
Assembly
Screw tightening procedures
Guidelines for securely tightening screws during assembly.
Grounding and bonding
Instructions for ensuring proper electrical grounding and bonding of components.
Tools for assembly
Specifies the types of tools recommended for assembly.
Silo filter assembly
Step-by-step instructions for assembling the silo filter.
Filter unit assembly
Instructions for attaching the filter to the dust collection hopper.
Dust container installation
Steps for installing and securing the dust container.
Built-in fan installation
Instructions for fitting the built-in fan and its outlet orientation.
Built-in fan with Dual silencer
Steps for connecting the dual silencer to the built-in fan.
Clean gas connection installation
Procedures for attaching the clean gas connection piece.
Dirty gas connection installation
Procedures for attaching the dirty gas connection piece.
Acoustic hood installation
Steps for attaching the acoustic hood to the built-in fan.
Silencer installation
Steps for installing the silencer on the built-in fan.
Supply connection points
Details on connecting compressed air and measurement hoses.
Control cabinet to valve box cable
Instructions for connecting the cable between the control cabinet and valve box.
Valve box to valve box cable
Instructions for connecting cables between valve boxes.
Sound insulation hood cover
Procedures for opening the sound insulation hood cover.
Power supply connection
Guidelines for connecting the fan and control cabinet electrically.
Burst sensor installation
Mounting and electrical connection of the burst sensor.
Machine/plant earthing
Procedures for establishing electrical earthing for the machine/plant.
Initial commissioning
Preparatory activities for commissioning
Checks and preparations before starting the commissioning process.
Commissioning process
Steps involved in switching on and activating the machine/plant.
Operation
Plant start-up procedure
Instructions for starting up the machine/plant safely.
Plant shutdown procedure
Guidelines for shutting down the machine/plant, including emergency stops.
Troubleshooting
Safety instructions for troubleshooting
General safety precautions before performing maintenance or repair.
Troubleshooting with power on
Procedures and safety measures for troubleshooting with the unit powered on.
Fault checklists
Tables for identifying and resolving common faults.
Filter faults and solutions
Lists common filter faults, their causes, and corrective actions.
Explosion vent faults
Troubleshooting for explosion vent leaks or damage.
Pressure release valve faults
Troubleshooting for pressure release valve leaks.
Electric drive faults
Identifies common faults with electric motors and their solutions.
Maintenance and repair
Maintenance guidelines
General principles and recommendations for performing maintenance.
Repair guidelines
General principles for carrying out repair work on the machine/plant.
Safety instructions for maintenance/repair
Critical safety precautions before and during maintenance/repair.
Safety instructions – explosive atmosphere
Specific safety measures for working in explosive atmospheres.
Maintenance checklists
Detailed schedules and notes for routine maintenance tasks.
Filter cartridge replacement
Step-by-step guide for replacing filter cartridges.
Filter module replacement
Procedure for safely removing and replacing filter modules.
Diaphragm replacement
Steps for disassembling and replacing the diaphragm.
Residual dust disposal
Procedures for safely emptying and disposing of residual dust.
Spare parts stock
Spare parts list information
Details on how to order spare parts and definitions of part types.
Inspection door – standard parts
List of spare parts for the standard inspection door.
Inspection door – de lux parts
List of spare parts for the de lux inspection door.
Inspection door – reinforced parts
List of spare parts for reinforced inspection doors.
Cartridge filter module parts
List of spare parts for the cartridge filter module.
Cassette filter module parts
List of spare parts for the cassette filter module.
Securing arm parts
List of spare parts for the securing arm.
Compressed air facility parts
List of spare parts for the compressed air system components.
Differential pressure measurement parts
List of spare parts for the differential pressure measurement system.
Residual dust disposal parts
List of spare parts for residual dust disposal.
Accessories list
List of available accessories for the machine/plant.
Built-in fan parts
List of spare parts for the built-in fan.
Decommissioning and Dismantling
Decommissioning procedures
Steps to safely shut down and prepare the machine/plant for decommissioning.
Dismantling procedures
Safety guidelines and steps for dismantling the machine/plant.
Appendix
Warranty information
Details on the scope, duration, and conditions of the warranty.
Liability restrictions
Information regarding the manufacturer's liability for damages and modifications.
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