Related Manuals for HELI CBD18J-Li2 Series
Summarization of Contents
Proper Usage
Modification
Guidelines on performing modifications to the truck and the implications for warranty and labeling.
Product Introduction
Model Overview
Details the specification for the CBD-J series electric pallet trucks.
Model Parameters
Lists the technical parameters and dimensions for different models.
Operating Principles
Running System
Explains how the truck's drive system functions using an AC motor and frequency control.
Steering System
Describes the mechanism for steering the truck via the handle lever and drive motor.
Braking System
Details the brake activation methods and operational principles for safe stopping.
Vehicle Systems
Operating System Controls
Explains the fork carrying mechanism and cylinder expansion control.
Electric System Overview
Covers the electrical system for walking, operation control, and battery indication.
Hydraulic System Principle
Describes the hydraulic system for lifting and lowering, controlled by buttons on the handle.
Electrical Schematics
1.5t/1.8t Electrical Diagram
Provides the electrical schematic diagram for the 1.5t and 1.8t models.
2.0t Electrical Diagram
Presents the electrical schematic diagram for the 2.0t model.
Hydraulic Scheme
Hydraulic System Diagram
Illustrates the hydraulic circuit including the motor, pump, and cylinder.
Operating Instructions
Basic Operation Steps
Guides users through plugging in the battery, turning on the electric lock, and fork lifting/lowering.
Emergency Reverse Function
Details the function of the red button for immediate stopping and reversing.
Horn and Reversing Horn Usage
Explains the use of the horn for signaling and warning pedestrians.
Battery Capacity Indicator
Describes the dashboard function for displaying the remaining battery capacity.
Goods Handling Operations
Provides step-by-step instructions for carrying and placing goods.
Safety and Maintenance
Repair and Maintenance Procedures
Outlines requirements for authorized personnel, cleaning, and component installation.
Routine Maintenance Schedule
Lists essential checks for daily, weekly, and monthly maintenance tasks.
Professional Maintenance Schedule
Details maintenance intervals (W1, M3, M6, M12) and trial run operations.
Battery Maintenance and Charging
Covers general battery maintenance, charging requirements, and fire protection measures.
Battery Specifications and Handling
Details battery type, voltage, capacity, charger specs, and handling notes.
Battery Charging Procedures
Provides instructions for using the Li-ion charger and safe charging practices.
Battery Disassembly and Installation
Step-by-step guide for safely removing and installing the battery pack.
Safety Precautions
General Safety Rules
Operator qualifications, reading instructions, and general safety adherence.
Storage and Transportation Safety
Guidelines for safely storing, transporting, and securing the truck.
Pre-Use Checks
Mandatory checks before operating the truck, including damage and battery status.
Operator Responsibility and Prohibitions
Operator duties, unauthorized operation, and prohibitions like carrying passengers.
Operational Safety Guidelines
Rules for visibility, hazardous areas, driving in public places, and ramp usage.
Area and Environmental Safety
Safety considerations for hazardous areas, high-risk environments, and environmental protection.
Driving and Visibility Safety
Ensuring clear visibility, proper aisle usage, and safe maneuvering.
Specific Operational Safety
Guidelines for ramp usage, load capacity, and vehicle modification procedures.
Service Manual
Troubleshooting Guide
Lists common faults, their causes, and recommended treatment procedures.
Repair Preparation Steps
Essential safety preparations required before performing maintenance or repairs.
Hydraulic Oil Level Check
Procedure for checking the hydraulic oil level in the tank.
Post-Repair Procedures
Final checks and tests required after completing repairs before using the vehicle.
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