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Metallkraft Manuals
Industrial Equipment
AKM 150-2 P
Operating instructions manual
Metallkraft AKM 150-2 P Operating Instructions Manual
Pneumatic notching machine
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 Introduction
Copyright
Customer Service
Limitation of Liability
2 Safety
Symbol Explanation
Obligations of the Operating Company
Requirements to Staff
Personal Protective Equipment
General Safety Regulations
Safety Labels on the Notching Machine
Safety Devices
3 Intended Use
Improper Use
Residual Risks
4 Technical Data
Table
Type Plate
5 Transport, Packaging, Storage
Delivery and Transport
Packaging
Storage
6 Description of Device
Representation
Scope of Delivery
Accessories
7 Installation
Requirements for the Location
Unpacking and Setting up
Electrical Connection
Connecting the Compressed Air
8 Settings
Setting of the Cutting Gap
Replace of the Knife
Cutter Bar-Stroke Limit
Setting the Limit Stops
9 Operation
Initial Operation
Workflow
Switching off the Machine
10 Care, Maintenance and Repair
Cleaning and Lubricating the Machine
Maintenance of the Machine
11 Disposal, Recycling of Used Device
Decommissioning
Waste Disposal of Electric Equipment
Disposal of Lubricants
12 Disturbances, Possible Causes and Measures
13 Spare Parts
Spare Parts Ordering
Spare Parts Drawing
14 Pneumatic Plan
15 EC Declaration of Conformity
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Operating Instructions
Pneumatic Notching Machine
AKM 130-3 P
AKM 150-2 P
AKM 130-3 P
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Summarization of Contents
Introduction
Copyright
Intellectual property rights and usage restrictions for the operating instructions.
Customer Service Information
Contact details for technical support, repair, and spare parts.
Liability Limitations
Manufacturer's disclaimer regarding damages from improper use or modifications.
Safety
Safety Symbol Explanation
Explanation of signal words and symbols used for safety warnings and risks.
Operator's Safety Obligations
Responsibilities of the machine operator for safe use, regulations, and staff training.
Staff Qualification Requirements
Qualifications, training, and responsibilities of personnel operating the notching machine.
Personal Protective Equipment
Description of essential personal protective equipment (PPE) for safe operation and injury prevention.
General Safety Regulations
Key safety rules and precautions for machine operation, environment, and workpiece security.
Machine Safety Labels
Identification and importance of safety labels affixed to the notching machine for hazard awareness.
Safety Devices and Restart Risk
Information on safety devices, their function, and the risk of uncontrolled machine restart.
Intended Use
Improper Use Warnings
Warning about dangerous situations and risks arising from misuse of the notching machine.
Residual Risks Identification
Identification of inherent risks that remain even when the machine is used correctly.
Technical Data
Technical Specifications Table
Specifications and technical data for AKM 130-3 P and AKM 150-2 P models.
Transport, Packaging, and Storage
Delivery and Transport Procedures
Procedures for checking delivery, safe transport methods, and handling potential leaks.
Packaging Materials and Disposal
Information on packaging materials and their proper disposal for recycling purposes.
Storage Guidelines
Guidelines for storing the notching machine in a clean, dry, and frost-free environment.
Device Description
Component Representation
Diagram illustrating the notching machine's components for basic understanding.
Installation
Location Requirements
Criteria for selecting a suitable installation site, including environmental and load-bearing factors.
Unpacking and Setup Steps
Initial steps for unpacking the machine and preparing it for setup.
Unpacking and Setup Steps (Continued)
Detailed instructions for safely unpacking and positioning the notching machine.
Electrical Connection
Instructions for safely connecting the notching machine to the electrical power supply.
Compressed Air Connection
Procedure for connecting the notching machine to the compressed air supply and setting pressure.
Settings
Cutting Gap Adjustment
Procedure for adjusting the cutting gap for optimal notching performance and material types.
Cutting Gap Adjustment (Details)
Detailed steps and guidelines for setting the cutting gap using thickness gauges and material considerations.
Knife Replacement Procedure
Instructions for safely replacing the upper and lower knives of the notching machine.
Cutter Bar Stroke Limit Settings
Explanation of stroke limitation mechanism and warnings against changing factory settings.
Limit Stop Adjustment
Procedure for adjusting limit stops to guide workpiece processing and dimensions.
Operation
General Operation Safety Precautions
Critical safety warnings and precautions for operating the notching machine safely.
Initial Operation Checks
Steps and checks required before the first operation of the notching machine.
Initial Operation Checks (Continued)
Pre-operation checks, safety device verification, and initial functional tests.
Notching Workflow
Step-by-step guide for the typical workflow of notching operations.
Machine Shutdown Procedure
Procedure for safely shutting down and disconnecting the notching machine from air supply.
Care, Maintenance, and Repair
Machine Cleaning and Lubrication
Guidelines for daily cleaning, lubrication points, and general maintenance of the notching machine.
Machine Maintenance Procedures
Procedures for regular machine maintenance, including filter checks and oil filter changes.
Disposal and Recycling
Machine Decommissioning
Steps for safely decommissioning and preparing the machine for disposal.
Electrical Waste Disposal
Guidance on proper disposal of electrical components and environmentally hazardous materials.
Lubricant Disposal
Instructions for environmentally friendly disposal of used lubricants and coolants.
Troubleshooting
Malfunctions, Causes, and Solutions
Table of common malfunctions, their causes, and recommended solutions for troubleshooting.
Spare Parts
Ordering Spare Parts
Information on ordering spare parts, including required details and warranty implications.
Spare Parts Identification Drawing
Diagram illustrating machine components with part numbers for identification.
Pneumatic Plan
EC Declaration of Conformity
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