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1FW4
Operating instructions manual
Siemens 1FW4 Operating Instructions Manual
Three-phase synchronous motor
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 Safety Information
Danger and Warning Notices
Safety and Application Instructions
Electromagnetic Compatibility
Magnetic Fields of 1FW4 Motors
EC Declaration by the Manufacturer
EU Declaration of Conformity 73/23/EEC
2 Description, Technical Data
SIEMENS Service Center
Field of Application
Table 2-1 Technical Support
Figure 2-1 1FW4 Water-Cooled Motor
Figure 2-2 1FW4 Air-Cooled Motor
Converter Assignment
Motor Design
1FW4 Water-Cooled Version Rating Plate
Table 2-2 Compliance with Standards
Figure 2-3 Rating Plate for Water-Cooled 1FW4 Motors
1FW4 Air-Cooled Version Rating Plate
Table 2-3 Rating Plate Data
Figure 2-4 Rating Plate for Air-Cooled 1FW4 Motors
Table 2-4 Rating Plate Data
Definitions of the Electrical Data
Figure 2-5 Speed-Torque Characteristic for 1FW4 Motors
Technical Design
Table 2-5 Tolerance Data in the Motor List Data
Table 2-6 Technical Data of the Standard Version
Cooling
Water-Cooling
Table 2-7 Derating Factors Depending on the Coolant Supply Temperature and the Ambient
Table 2-8 Cooling Volumetric Flow and Maximum Permissible Water Pressure Per Shaft Height
Table 2-9 Chemical Requirements of the Water Quality
Figure 2-6 Example of a Cooling Circuit
Air Cooling
Table 2-10 Derating Factors as a Function of the Ambient Temperature and Site Altitude
3 Transport, Installation and Assembly
Transportation and Storage
Protection of the Cooling Water Ducts for the Water-Cooled Version
Installation
Aligning
Table 3-1 Permissible Deviations
Figure 3-1 Aligning the Motor
Mounting
Insulated Bearings
Connecting the Cooling Water Supply for Water-Cooled Motors
Connection to the Converter
Figure 3-2 Cable with Symmetrical Cable Cross-Section
Connecting the Ground Conductor
Table 3-2 Tightening Torques of Bolts (Cable Lug)
Table 3-3 Tightening Torques of Bolts (Ground Terminals)
Connection of the Machine
Figure 3-3 Radio-Frequency Grounding
Figure 3-4 Connection of the Power Cable in the Main Terminal Box
Table 3-4 Terminal Designations (with the 1U1-1 as an Example)
Figure 3-5 Direction of Rotation of the Motor When Looking at the Drive End
Figure 3-6 Strain Relief Device and Sealing Insert
Instructions for Terminal Box Type 1XB1 631
Connecting the Anti-Condensation Heating and Auxiliary Circuits
Connection of the External Fan Motor
4 Commissioning
Safety Information
Danger and Warning Notices
Checking the Insulation Resistance
Table 4-1 Insulation Resistance at 25°C
Measures to be Performed Prior to Start-Up
Commissioning of the Separate Fan
Monitoring the Temperature of the Stator Winding
Converter/Insulation System
Switching on
Switching off Water-Cooled Motors
Switching off Air-Cooled Motors
5 Operation
Safety Information
Stoppages
Fault Diagnosis Table
Table 5-1 Fault Table, Electrical Causes
Table 5-2 Fault Table, Mechanical Causes
6 Maintenance
Danger from Strong Magnetic Fields
Preparations for Maintenance
Regreasing Intervals for Rolling-Contact Bearings, Grease Type
Table 6-1 Suitable Greases for Rolling-Contact Bearings (down to -20°C)
Servicing the External Fan
Cleaning the Heat Exchanger
Servicing Inspections
Servicing Instructions
First Service after Installation or Repair
General Inspection
Corrective Maintenance
Changing the Bearing
Replacing the Sensor for the Water-Cooled 1FW4 Motor
Figure 6-1 Detailed View of the Speed Sensor for the Water-Cooled 1FW4 Motor
Figure 6-2 Replacing the Sensor for the Water-Cooled 1FW4 Motor
Replacing the Sensor for the Air-Cooled 1FW4 Motor
Figure 6-3 Detailed View of the Speed Sensor for the Air-Cooled 1FW4 Motor
Figure 6-4 Replacing the Sensor for the Air-Cooled 1FW4 Motor
External Fan
Tightening Torques for Screw and Bolt Connections
Table 6-2 Tightening Torques (Tolerance ± 10%)
7 Disposal and Recycling
Introduction
Disposal of Components with Electrical Insulation
Disposing of Permanent Magnets
Table 7-1 Heat Treating
Table 7-2 Afterburning of the Binding Material Vapors
8 Replacement Parts
Orders for Spare Parts
Information on the Anti-Condensation Heating
Stators and Rotors for Water-Cooled 1FW4 Motors
Table 8-1 Stator and Rotor
Figure 8-1 Stator and Rotor
Stators and Rotors for Air-Cooled 1FW4 Motors
Table 8-2 Stator and Rotor
Figure 8-2 Stators and Rotors, Air-Cooled Version
Bearing Bush de
Table 8-3 Bearing Bush de
Figure 8-3 Bearing Bush de
Bearing Bush NDE
Table 8-4 Bearing Bush NDE
Figure 8-4 Bearing Bush NDE
Mounted External Fan
Table 8-5 External Fan
Figure 8-5 Mounted External Fan
Pulse Encoder
Table 8-6 Pulse Encoder
Figure 8-6 Pulse Encoder
Terminal Box 1XB1 631
Table 8-7 Spare Parts List for Terminal Box 1XB1631
Figure 8-7 Terminal Box 1XB1631
Index
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Three-phase synchronous motor
HT-direct
Type 1FW4
Operating Instructions • 01/2009
ht-direct
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Summarization of Contents
Safety Information
Danger and Warning Notices
Explains hazard symbols and safety warning system for personal safety and property damage.
Safety and Application Instructions
Details safe use of electric motors, responsibilities, and proper handling.
Electromagnetic Compatibility
Confirms compliance with EMC Directive for enclosed motors (IP 54 and higher).
Magnetic Fields of 1FW4 Motors
Discusses magnetic field channeling and precautions for personnel with implants.
EC Declaration by the Manufacturer
States the product conforms to relevant EC directives and standards.
EU Declaration of Conformity 73/23/EEC
Confirms the product's conformity with the Low Voltage Directive.
Description and Technical Data
SIEMENS Service Center
Provides contact information for technical support and inquiries regarding the motor.
Field of Application
Describes suitable applications for 1FW4 motors and environments where they must not be operated.
Motor Design
Details the construction of 1FW4 series motors, including cooling types and optional features.
Definitions of Electrical Data
Explains key electrical parameters like torque-speed characteristics and voltage limits.
Technical Design
Outlines technical specifications, materials, and operational conditions like temperature and altitude.
Cooling
Covers water-cooling and air-cooling methods, including coolant requirements and derating factors.
Transport, Installation, and Assembly
Transportation and Storage
Provides guidelines for safe transport, handling, and storage to prevent damage.
Installation
Details safety precautions and steps for motor installation, including surface temperature and cable connections.
Aligning
Explains the process and importance of aligning the motor with the driven machine for optimal performance.
Connection to Converter
Covers essential connection procedures and safety warnings when linking the motor to a converter.
Connection of the Machine
Describes procedures for connecting power cables, including direction of rotation and terminal designations.
Commissioning
Safety Information
Outlines critical safety notes before and during commissioning, emphasizing high voltages.
Checking Insulation Resistance
Details the procedure for checking insulation resistance and limit values for stator winding.
Measures Prior to Start-up
Lists essential checks and preparations required before the initial motor start-up.
Operation
Safety Information
Covers safety precautions during motor operation, including hot surfaces and fault detection.
Stoppages
Provides guidance on managing prolonged outages and switching anti-condensation heating.
Fault Diagnosis Table
Offers a table to diagnose common electrical and mechanical faults and their remedial measures.
Maintenance
Danger from Strong Magnetic Fields
Addresses safety precautions related to strong magnetic fields present in the motor.
Regreasing Intervals and Grease Type
Specifies intervals, grease types, and procedures for regreasing bearings.
Corrective Maintenance
Details procedures for fixing faults, such as changing bearings or replacing sensors.
Replacing Sensor for Water-Cooled Motor
Step-by-step guide for disassembling and assembling speed sensors in water-cooled motors.
Disposal and Recycling
Disposal of Components with Electrical Insulation
Guides sorting and disposal of various motor components, including insulating materials.
Disposing of Permanent Magnets
Explains the process for demagnetizing and disposing of permanent magnets from rotors.
Replacement Parts
Orders for Spare Parts
Instructions on how to order spare parts, specifying motor type and serial number.
Stators and Rotors for Water-Cooled Motors
Lists replacement parts for water-cooled motors, including stator and rotor components.
Bearing Bush DE Components
Details the components of the drive-end bearing bush assembly with a diagram and part list.
Terminal Box 1XB1 631 Parts
Provides a list of spare parts for the terminal box type 1XB1 631 with diagrams.
Glossary
Aligning Definition
Defines aligning as positioning machines to align shaft center lines and compensate for offsets.
Degree of Protection Definition
Explains the IP designation for electrical equipment protection against ambient conditions and hazards.
Tightening Torque Definition
Defines tightening torque as the force needed to apply preload and overcome friction for secure connections.
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