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Table of Contents
Related Manuals for Robopac Masterplat PLUS LP PGS
Summarization of Contents
General Information
Purpose of the Manual
Explains the manual's objective and intended audience for safe operation.
Manufacturer and Machine Identification
Details information found on the machine's identification plate.
Terms and Definitions
Defines recurring terms and roles within the manual for clarity.
Pictograms Indicating Danger
Lists and explains safety pictograms that signify potential dangers.
Pictograms Indicating Prohibition
Lists and explains safety pictograms that indicate prohibited actions.
Pictograms Indicating Obligation
Lists and explains safety pictograms that denote mandatory actions or requirements.
Safety Information
General Safety Warnings
General cautionary notes, importance of reading instructions, and symbols.
Safety Warnings for Handling and Installation
Specific safety precautions for moving, installing, and connecting the machine.
Safety Warnings for Use and Operation
Safety instructions for operating the machine, including operator training and guards.
Safety Warnings Related to Misuse
Warnings against improper use, foreseeable misuses, and employer responsibilities.
Safety Warnings on Residual Risks
Identifies residual risks inherent to the machine even with safety measures.
Safety Warnings for Adjustments and Maintenance
Safety procedures and precautions for performing adjustments and maintenance.
Safety Warning for the Electrical Equipment
Safety considerations and environmental conditions for the machine's electrical components.
Information and Safety Signs
Explains the meaning and location of various safety and information signs on the machine.
Technical Information
Machine General Description
Offers a general overview of the machine's purpose, function, and components.
Machine Models Description
Describes different machine models and their specific features, including spool carriages.
Description of the Operation Cycle
Details the step-by-step process of the machine's wrapping cycle.
Safety Device Description
Explains the function and location of various safety devices integrated into the machine.
Description of Electrical Devices
Identifies and describes the various electrical components and their functions.
Remote Control Software
Details the machine's remote control software and its sensors.
Description of Pneumatic Devices
Explains the pneumatic components, including the pressure regulator and gauge.
Description of Accessories on Request
Describes optional accessories available to enhance machine performance and versatility.
Masterplat PLUS Technical Data
"Masterplat PLUS FRD" Machine and Pallet Dimensions
Provides specific dimensions for Masterplat PLUS FRD models and pallet compatibility.
"Masterplat PLUS PGS" Machine and Pallet Dimensions
Provides specific dimensions for Masterplat PLUS PGS models and pallet compatibility.
"Masterplat PLUS PGS USA" Machine and Pallet Dimensions
Specifies dimensions for Masterplat PLUS PGS USA models and pallet compatibility.
Machine Technical Features
Lists key technical features, including voltage, power, and speeds.
Presser Technical Features
Details the technical specifications of the presser unit, including working pressure.
“Masterplat PLUS FRD” and "PGS” Spool Characteristics
Outlines the specifications for film and mesh spools used with FRD and PGS models.
“Masterplat PLUS LP FRD” and “PGS” Technical Data
"Masterplat PLUS LP FRD" Machine and Pallet Dimensions
Provides specific dimensions for Masterplat PLUS LP FRD models and pallet compatibility.
"Masterplat PLUS LP PGS" Machine and Pallet Dimensions
Provides specific dimensions for Masterplat PLUS LP PGS models and pallet compatibility.
"Masterplat PLUS LP PGS USA" Machine and Pallet Dimensions
Specifies dimensions for Masterplat PLUS LP PGS USA models and pallet compatibility.
Machine Technical Features
Lists key technical features for LP models, including voltage, power, and speeds.
Presser Technical Features
Details the technical specifications of the presser unit for LP models.
“Masterplat PLUS LP FRD” and "PGS” Spool Characteristics
Outlines spool specifications for Masterplat PLUS LP FRD/PGS models.
“Masterplat PLUS TP3 FRD” and “PGS” Technical Data
“Masterplat PLUS TP3 FRD" Machine and Pallet Dimensions
Provides specific dimensions for Masterplat PLUS TP3 FRD models and pallet compatibility.
“Masterplat PLUS TP3 PGS" Machine and Pallet Dimensions
Provides specific dimensions for Masterplat PLUS TP3 PGS models and pallet compatibility.
Machine Technical Features
Lists key technical features for TP3 models, including voltage, power, and speeds.
Presser Technical Features
Details the technical specifications of the presser unit for TP3 models.
“Masterplat PLUS TP3 FRD” and "PGS” Spool Characteristics
Outlines spool specifications for Masterplat PLUS TP3 FRD/PGS models.
Information on Handling and Installation
Recommendations for Handling and Loading
Offers essential recommendations for the safe handling and loading of the machine.
Packing and Unpacking
Explains the packaging methods and procedures for unpacking the machine and its components.
Installation of the Machine
Electric Box Assembly
Provides a step-by-step guide for assembling the electric box.
Slide Shaft Assembly
Details the procedure for assembling the slide shaft onto the machine.
Slide Shaft Assembly
Continues the procedure for assembling the slide shaft, with specific steps.
Loading/Unloading Ramp Assembly
Explains how to assemble the pallet loading/unloading ramp.
Loading Direction Modification
Details the procedure for modifying the loading direction of the ramp.
Pneumatic Presser Assembly (Optional)
Guides on the assembly of the optional pneumatic presser unit.
Information on Adjustments
Recommendations for Adjustments
Offers general safety and procedural recommendations before making adjustments.
“Film Stretch” Adjustment
Details how to adjust the film stretch feature on the spool carriage.
Spool Carriages of "FRD" Type
Specific instructions for adjusting film stretch on FRD type spool carriages.
Spool Carriages of "PGS" Type (Pre-stretch Gear Replacement)
Instructions for replacing gears on PGS type spool carriages for pre-stretch adjustment.
Spool Carriages of "FRD for mesh" Type
Specific instructions for adjusting film tension on FRD for mesh type spool carriages.
Spool Carriage Lifting Chain Adjustment
Explains how to adjust the lifting chain for the spool carriage.
Rotary Table Chain Adjustment
Details the procedure for adjusting the rotary table chain.
“TP” Rotary Table Chain Adjustment
Provides instructions for adjusting the rotary table chain on TP models.
Adjusting Rotary Table Gear Wheels
Guides on how to adjust the gear wheels for the rotary table.
Adjusting the Table Guide Wheels
Explains how to adjust the guide wheels for the rotary table.
Information About the Use
Recommendations for Operation and Use
Key recommendations for safe and efficient machine operation.
Description of the Controls
Explains the function of each control button and switch on the machine.
Description of User Interface
Details the machine's user interface, including navigation and display elements.
"Main Menu" Page
Describes the layout and functions of the main menu screen.
Wrapping Cycle
Explains how to select and initiate different wrapping cycle types.
Table Rotation Speed (rpm)
Details how to view and set the table rotation speed.
Carriage Speed
Explains how to view and set carriage upstroke and downstroke speeds.
Wrapping End Delay / Pallet Height
Describes how to set wrapping end delay and pallet height parameters.
Manual Controls
Details the functions available within the manual controls menu.
Film Tensioning
Explains how to adjust film tensioning values for PGS versions.
Other
Covers miscellaneous functions like presser control and recipe data.
Settings
Describes machine settings such as cycle counter, acoustic signal, and panel lock.
Recipe
Explains how to access and manage machine recipes or programs.
Manual Cycle
Details how to access and operate the manual cycle functions.
Eco Cycle
Explains how to access and use the self-learning (eco) cycle.
Miscellaneous
Covers miscellaneous operations like reset, feeder cycle, and emergency bypass.
Machine Switching On and Off
Provides instructions for safely powering the machine on and off.
Cycle Parameters Setting
Details how to set and modify cycle parameters for recipes.
Description of the Wrapping Cycles
Describes the single and double wrapping cycle procedures.
Single Wrapping Cycle
Explains the steps for performing a single wrapping cycle.
Double Wrapping Cycle
Explains the steps for performing a double wrapping cycle.
Wrapping Cycle with Feeder
Details the procedure for wrapping cycles that include a feeder.
Cycle Start and Stop
Explains how to start, stop, and suspend the wrapping cycle.
Presser Height Change
Guides on how to adjust the height of the presser unit.
Pneumatic Cylinder with Rod
Details the adjustment of the pneumatic cylinder height.
Spool Loading
Provides instructions for loading film spools onto the carriage.
Maintenance Information
Recommendations for Maintenance
General recommendations and safety precautions for performing maintenance.
Periodical Maintenance Intervals
Outlines a table of recommended maintenance tasks and their frequencies.
Lubrication Point Diagram
Illustrates lubrication points and intervals for machine components.
Lubricant Table
Lists recommended lubricants for various machine parts and their types.
Condensate Drainage
Explains the procedure for draining condensation from the system.
Air Filter Cleaning
Details the process for cleaning the machine's air filter.
Machine Cleaning
Provides instructions for general cleaning of the machine.
Fault Information
Alarm Messages
Details specific alarm codes, problem descriptions, causes, and resolutions.
Replacement Information
Recommendations for Replacing Machine Parts
General recommendations and safety precautions for replacing parts.
Replacing the Rotary Table Wheels
Step-by-step instructions for replacing the rotary table wheels.
Replacing the Rotary Table Rollers
Step-by-step instructions for replacing the rotary table rollers.
Replacing the Guiding Rollers
Step-by-step instructions for replacing the guiding rollers.
Replacing the Rotary Table Gear Wheels
Step-by-step instructions for replacing rotary table gear wheels.
Recommended Spare Parts List
Lists essential spare parts recommended for availability to minimize downtime.
Machine Decommissioning and Scrapping
Outlines procedures for safely decommissioning and scrapping the machine.
Annexes
Warranty Conditions
Details the terms and conditions of the machine's warranty.
Presser Pneumatic Diagram
Provides a pneumatic diagram for the presser unit.
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