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Alemite 7149-A4 Service Instructions Manual

Alemite 7149-A4 Service Instructions Manual

Hand operated bucket pumps

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Model 7149-4 Series Hand Operated Bucket Pumps
The 7149-4 series of Alemite Bucket Pumps are designed to deliver lubricant to bearings of off-the-road
equipment with various types of grease fittings.
These pumps develop from 2500 to 5000 psi, delivering about 1/3 ounce per stroke with the lever
attached to the pump in the normal center position. The lubricant container has a capacity of 35 pounds.
See the chart below for the various models in the 7149-4 series, which are covered by the instruction
sheet.
MODEL
PAGE
7149-A4
2-3
7149-C4
4
7149-D4
4
This document contains confidential information that is the property of Alemite, LLC
and is not to be copied, used, or disclosed to others without express written permission.
396534
SERVICE INSTRUCTIONS
Figure 1: Model 7149-A4 Bucket Pump
MODEL CHART
COMPONENTS IN ADDITION TO 7149-4 BUCKET PUMP
322434
Hose Assembly (Figure 4)
6617-G
Hydraulic Coupler and Hose Assembly (Figure 5)
317854-5F
Hose (Figure 6)
43706
Angle Body
A-112
Bushing (Figures 3, 6, and 12)
A-336
Pin-Type Fitting
50491
Coupler
171134
Plug Button
Alemite, LLC
167 Roweland Drive, Johnson City Tennessee 37601
www.alemite.com
Copyright
2006 by Alemite, LLC
©
7149-4 Series
SER 7149-4
Revision (8/06)

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Summary of Contents for Alemite 7149-A4

  • Page 1 These pumps develop from 2500 to 5000 psi, delivering about 1/3 ounce per stroke with the lever attached to the pump in the normal center position. The lubricant container has a capacity of 35 pounds. See the chart below for the various models in the 7149-4 series, which are covered by the instruction sheet.
  • Page 2 Hose and Coupler Assembly (Figure 8) 171134 Plug Button 322108 Button Head Fitting 7149-H4 322434 Hose Assembly (Figures 4, 9) 322630 Loader Kit 7149-A4P 322439 Hose Assembly 7149-4P (Figure10) Figure 2: Components of Model 7149-A4 Bucket Pump Alemite, LLC Revision (8/06)
  • Page 3 4. See further instructions for specific model. Figure 3: Model 7149-4 Bucket Pump Figure 4: Model 322434 Hose Assembly (for Models 7149-A4 and 7149-H4) MODEL 7149-A4 (Figures 3 and 4): Thread hose assembly 322434 into check valve 317210 and tighten. Alemite, LLC Revision (8/06)
  • Page 4 171134. 2. Unthread bushing A-112 with hydraulic fitting 311199 from container and replace with button head fitting body A-1188. 3. Thread hose and coupler assembly 6616-G into check valve 317210 and tighten. Alemite, LLC Revision (8/06)
  • Page 5 Figure 9: Model 7149-H4 Bucket Pump MODEL 7149-H4 (Figures 4 and 9): 1. Thread loader adapter 322989 into check valve 317210. 2. Thread loader valve 306741 into loader adapter. 3. Thread hose assembly 322434 into loader adapter. Alemite, LLC Revision (8/06)
  • Page 6 Hand Operated Bucket Pump Figure 10: Model 7149-A4P PARTS LIST - Model 7149-A4P Bucket Pump (Figure 10): Part No. Description Quantity 7149-4P Bucket Pump Assembly 308730-A Hydraulic Coupler 317853-5 Hose 322434 Hose Assembly Figure 11: Lever Positions Alemite, LLC Revision (8/06)
  • Page 7: Operation

    1. Check if lubricant level is low or if air pockets have developed, allowing air to enter pump. 2. Check hose and connection for leaks. 3. If pressure still fails to build up, overhaul pump with Major Repair Kit 398724 or replace. Alemite, LLC Revision (8/06)
  • Page 8 SER 7149-4 Hand Operated Bucket Pump Figure 12: Components of Bucket and Pump Assembly for Series 7149-4 Bucket Pumps Alemite, LLC Revision (8/06)
  • Page 9 To reassemble, reverse the above procedure while being certain that plunger, quad ring, valve and sleeve are well lubricated with light grease, and that the valve and quad ring are not damaged during installation. Figure 13: Model 42030 Standard Button-Head Coupler Alemite, LLC Revision (8/06)
  • Page 10 Hand Operated Bucket Pump Figure 14: Model 51219 Hose Swivel Figure 15: Model 304300 Giant Button-Head Coupler Major Repair Kit 398724 For 7149-4 Series Bucket Pumps Part No. Description Quantity 171008-15............Quad Ring, 3/4” I.D. x O.D...............2 172212-14............Cotter pin, 3/32” x 5/8” long............3 316227..............Aluminum Gasket, 1-1/16”...
  • Page 11 51219*+............... Hose Swivel (Figure 14)............1 171134................Plug Button................1 301080#^..............Rubber Seal, 9/16” O.D............1 301081#^..............Flat Washer, 9/16” O.D.............1 317854-5F+..............Hose..................1 #Repair Kit Part *See separate parts list +Included in Hose and Coupler Assembly 6616-G ^Included in Button-Head Coupler 42030 Alemite, LLC Revision (8/06)
  • Page 12 170705..............Retaining Ring................2 172207-1^..............Lock Washer, 1/4” I.D..............1 311199^..............Hydraulic Fitting................1 322100-6..............Shell Assembly................1 322110-6..............Cover Assembly................1 322425..............Knob.....................2 322576..............Spring Clip...................1 377340-A1*.............. Pump-Tube Assembly..............1 #^................Lever and Link Assembly (Figure 2)…........1 *See separate parts list ^Not available as a separately purchased part Alemite, LLC Revision (8/06)
  • Page 13 Refer to the current parts price list and bulletins before ordering parts, and always give the part number, quantity, description, and model where used when ordering parts. Parts availability and prices are subject to change without notice. Alemite, LLC Revision (8/06)
  • Page 14 SER 7149-4 Hand Operated Bucket Pump Alemite, LLC Revision (8/06)