Santerno SUNWAY TG1800 1500V TE OD Installation Manual

Santerno SUNWAY TG1800 1500V TE OD Installation Manual

Modular sunway tg te od outdoor three-phase photovoltaic inverter with external transformer
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INSTALLATION GUIDE
MODULAR SUNWAY TG TE OD OUTDOOR
SUNWAY TG610 1000V TE OD
SUNWAY TG1200 1000V TE OD
SUNWAY TG900 1500V TE OD
SUNWAY TG1800 1500V TE OD
THREE-PHASE PHOTOVOLTAIC INVERTER WITH EXTERNAL TRANSFORMER
Issued on 05/06/2018
Rev. 04
• This manual is integrant and essential to the product. Carefully read the instructions contained herein as
they provide important hints for use and maintenance safety.
• This device is to be used only for the purposes it has been designed to. Other uses should be considered
improper and dangerous. The manufacturer is not responsible for possible damages caused by improper,
erroneous and irrational uses.
• Elettronica Santerno is responsible for the device in its original setting.
• Any changes to the structure or operating cycle of the device must be performed or authorized by the
Engineering Department of Elettronica Santerno.
• Elettronica Santerno assumes no responsibility for the consequences resulting by the use of non-original
spare-parts.
• Elettronica Santerno reserves the right to make any technical changes to this manual and to the device
without prior notice. If printing errors or similar are detected, the corrections will be included in the new
releases of the manual.
• The information contained herein is the property of Elettronica Santerno and cannot be reproduced.
Elettronica Santerno enforces its rights on the drawings and catalogues according to the law.
Rev. 03 – 01/06/2018
⚫ 15P00EGB800 ⚫
USER MANUAL
- INSTALLATION GUIDE-
MODULAR SUNWAY TG
TE OD
English
1/139

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Summarization of Contents

General Information on the Product
Scope of this Manual
Covers SUNWAY TG inverters belonging to TG1200 and TG1800 series.
Intended Audience for Manual
Identifies target audience for the manual, including installers and operators.
Operating Principles Explained
Explains the functional blocks and operation of the SUNWAY TG TE inverters.
Main Standard Product Functions
Details the standard functionalities of the MODULAR SUNWAY TG TE OD.
Optional Functions Overview
Lists the optional features available for SUNWAY TG TE inverters.
Attached Documentation List
Lists documents supplied with the SUNWAY TG TE inverter.
Caution Statements and Safety
Usage Precautions and Prohibitions
Outlines safety precautions and forbidden operations for the equipment.
Intended Use of Inverters
Defines the proper application and usage of the SUNWAY TG TE inverters.
Qualified Technical Personnel Requirements
Specifies the requirement for skilled personnel for product installation and use.
Specific Dangers of PV Systems
Highlights hazards associated with PV systems and the inverter.
Safety Procedures for Work Execution
Details safety regulations and personnel roles for maintenance and management.
Personal Protective Equipment (PPE)
Lists mandatory PPE for maintenance technicians and operators.
Electric Connections Safety Procedure
Provides step-by-step safety instructions for electrical connections.
Product Identification and Specifications
Checking Product on Delivery
Instructions for inspecting the inverter upon delivery for damage or order compliance.
Product ID Code Explained
Explains the structure and location of the inverter's product identification code.
Product Revision Index Location
Indicates where to find the product revision index on the nameplate.
Serial Number Location
Specifies the location of the inverter's serial number on the nameplate.
Product Configuration and Components
Inverter Configuration Options
Describes how SUNWAY TG TE models are composed of AC and DC modules.
Cabinet Front Controls Overview
Identifies controls and devices located on the inverter cabinet's front door.
Internal Control Devices
Lists and describes the control devices located inside the inverter.
Display and Keypad Interface
Details the inverter's HMI interface, including LEDs, display, and keys.
Converter Module Details
Explains the design and function of the conversion unit within the inverter.
Isolation Control Device Function
Covers the device responsible for monitoring PV field isolation resistance.
Surge Protection Systems
Describes the surge protection devices (SPDs) on the DC and AC sides.
RS-485 Connectivity Features
Details the serial port for communication with Smart String Boxes.
Ethernet Connectivity Options
Explains the Ethernet port for connecting to external master devices.
Environmental Measurement Inputs
Discusses inputs for environmental sensors and their factory settings.
Handling and Assembly Procedures
Packaging Information
Describes different packaging modes for the inverter depending on transport.
Handling Packaged Inverters
Details methods for handling the inverter package using a forklift.
Handling Unpackaged Inverters at Installation
Guides on moving the inverter from its crate to the installation site.
Storage and Transport Environmental Needs
Specifies conditions for storing and transporting the inverter.
Installation and Commissioning Guide
Wire Connection Terminal Boards
Details terminal boards and wire connection terminals for DC and AC sections.
General Connection Requirements
Provides essential rules for making electrical connections to the inverter.
DC Module Power Connections
Instructions for removing grilles and connecting DC power cables.
AC Module Power Connections
Guides on removing grilles and connecting AC power cables, including earth cables.
Power Supply Connection Methods
Explains how to connect auxiliary power, UPS, and string box power supplies.
Signal Connection Procedures
Details connections for digital inputs/outputs and environmental sensors.
Datalogger Board Functionality
Describes the Data Logger board's functions and connections.
Voltage Transducer (VTS) Installation
Instructions for installing voltage transducers on the inverter's AC output.
Reassembling Protective Grilles
Steps for correctly reassembling protective grilles after maintenance.
Commissioning the Inverter
Outlines essential procedures for commissioning the inverter.
Communications and Remote Monitoring
Communication Ports and Protocols
Details communication ports (Ethernet, COM1) and their protocols.
Connection Topologies Explained
Illustrates connection diagrams for basic and string monitoring systems.
RS-485 Bus Connection
Explains RS-485 bus connection principles and multidrop configuration.
Optional Features and Components
Hard Grounding Option Details
Describes the Hard Grounding option for earthed PV fields.
Hard Grounding Safety Warnings
Provides crucial safety advice related to hard grounding.
Earth Ground Fault Detection
Explains detecting earth faults with the Earthed Ground Fault Detection option.
Soft Grounding for PID Prevention
Details the Soft Grounding option to prevent PID on modules.
Soft Grounding Safety Precautions
Offers safety precautions for soft grounding installations.
Zone Monitoring Functionality
Outlines functions for monitoring DC input current and detecting underperformance.
DC EMI Filter Purpose
Discusses the DC EMI filter for reducing RF disturbances in the PV field.
AC-Side SPDs Explained
Covers AC-side Surge Protective Devices for inverter output sections.
AC Insulation Check Procedure
Describes the AC insulation check for detecting loss between inverter and transformer.
Multi-MPPT Compatibility Option
Explains connecting multi-MPPT inverters to a single transformer winding.
Self-Power Supply Option
Details the option for internal power supply to the inverter.
String Monitoring System
Explains the String Monitoring option for communicating with Smart String Boxes.
Independent Power Measurement (Wattmeter)
Describes installing a wattmeter for AC output power measurement.
Sunway Bridge Unit Functionality
Details the Sunway Bridge unit for data monitoring and logging.
AC EMI Filter Option
Discusses optional AC EMI filters for custom requirements.
Fuse-holder Types
Lists types of fuse-holders available for the inverter.
External Cooling System Control
Mentions the optional relay for controlling an external cooling system.
DC Input Components Dimensioning
DC Input Fuses Dimensioning Guide
Provides criteria for correctly dimensioning DC input fuses.
DC Input Cable Dimensioning
Explains how to dimension DC input cables for string boxes and inverters.
Maintenance Procedures
Maintenance Schedule Sheet
Presents a table of maintenance tasks and their minimum frequencies.
Reading Fault List Archives
Guides on analyzing inverter alarm memory and Data Logger data.
Checking Cabinet Conditions
Procedures for inspecting the inverter cabinet's external and internal conditions.
Air Filter Maintenance Process
Instructions for replacing felt filters in the inverter's air intake grilles.
Emergency Stop Button Check
Steps to verify the correct operation of the emergency stop switch.
Door Microswitch Checks
Procedures to check the door opening safety microswitches.
Seals, Locks, and Hinges Check
Guidelines for inspecting cabinet door seals, locks, and hinges.
Fan Operation Checks
How to check the operation and noisiness of all inverter fans.
Control and Auxiliary Voltages Check
Instructions for checking various voltage levels within the inverter.
Relays, Fuses, Switches Check
Procedures for inspecting internal relays, fuses, and switches.
SPD Status Checks
How to inspect the status of Surge Protective Devices (SPDs).
Environmental Sensor Calibration
Information on calibration parameters for environmental sensors.
Tightening Torque Verification
Guidelines for checking and ensuring correct tightening torques.
DC Input Fuse Status Switch Check
Procedures to check the operation of status switches for DC input fuses.
Troubleshooting Guide
Self-Diagnostics System
Explains the inverter's self-diagnostics system for problem solving.
Start-up Malfunctions
Covers common issues preventing the inverter from starting.
Malfunctions During Operation
Addresses problems that occur after the inverter has started.
Communication Port Malfunctions
Details issues related to serial and Ethernet communication port malfunctions.
Safety Devices Tripped Issues
Discusses troubleshooting when AC circuit breakers or DC switches trip.
General Principles for Failures
Provides general guidelines for fault containment and analysis.
Contacting Customer Service
Information on what data to provide when contacting customer service.
Technical Data
Nameplate Information
Explains the information provided on the inverter's nameplate.
Installation Specifications Summary
Lists installation requirements such as temperature, humidity, and altitude.
Detailed Electrical Specifications
Provides detailed electrical specifications for different inverter models.
Inverter Visual Views
Shows external views of different SUNWAY TG TE inverter models.
Installed Converter Module Identification
Identifies the converter module used in different inverter models.
Inverter Ventilation System Data
Details ventilation flow rates and absorption for the inverters.
Dimensions and Weights Data
Provides dimensions and weights for packaged and unpackaged inverters.
Power and Signal Cable Connections
Comprehensive guide to connecting DC, AC, earth, and signal cables.
PV-Side SPD Technical Specs
Technical specifications for PV-side Surge Protective Devices.
Grid-Side SPD Configuration Guidance
Recommendations for configuring grid-side SPDs.
Control Board Terminal Details
Details about the screw terminal board on the control board.
Environmental Sensors Board Info
Information on the expansion board for environmental sensors and I/Os.
Further Electrical Specifications
Further electrical specifications for analogue inputs and power supply outputs.
Annexes and Revisions
Revision Index and Changes
Lists revisions made to the manual, including changes and updates.

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