Santerno SINUS MINI Series User Manual
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Santerno SINUS MINI Series User Manual

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Summary of Contents for Santerno SINUS MINI Series

  • Page 2 Thank you for using the SINUS MINI series of high performance vector inverter. SINUS MINI series inverter is a new generation of high performance vector control inverter developed by our company. The product has advanced control mode, and realizes high torque, high precision, high reliability and wide speed drive.

  • Page 3: Table Of Contents

    SINUS MINI High performance Vector Control Inverter User Manual Contents CHAPTER 1 INTRODUCTION TO SINUS MINI SERIES INVERTER ....4 ................4 1.1 P RODUCT ODEL ESCRIPTION ...................5 SAFETY RECAUTIONS ....................7 1.3 P RODUCT ERIES ..............9 1.4 P RODUCT STANDARD SPECIFICATION ......................10...
  • Page 4 SINUS MINI High performance Vector Control Inverter User Manual CHAPTER 4 LIST OF PARAMETERS ..............25 ................25 4.1 F UNCTION PARAMETER ABLE CHAPTER 5 FAULT DIAGNOSIS AND TROUBLESHOOTING ......45 ..................45 5.1 F AULT QUERY AT FAULT ............46 5.2 L IST OF AULT AND LARM...

  • Page 5: Chapter 1 Introduction To Sinus Mini Series Inverter

    Before unpacking the product, please check product packaging for shipping damage caused by careless transportation and whether the specifications and type of the product complies with the order. If any questions, please contact the supplier of SINUS MINI series inverter, or directly contact the . Model specification ：...

  • Page 6: Safety Precautions

    SINUS MINI High performance Vector Control Inverter User Manual 1.2 safety Precautions Description of safety marks: Danger: The misuse may cause fire, severe injury, even death. Note: The misuse may cause medium or minor injury and equipment damage. Procedure qualification This product must be operated by trained professionals.
  • Page 7 SINUS MINI High performance Vector Control Inverter User Manual ●The output side of the inverter shall not switch devices such as circuit breakers and contactor (if the switching device must be switched on the output side, the output current of the inverter must be zero when the switch is switched on control) ●No matter where the fault occurs in the control equipment, it is possible to cause a shutdown and major accidents.

  • Page 8: Product Series

    SINUS MINI High performance Vector Control Inverter User Manual 1.3 Product Series SINUS MINI−2S Single phase AC220V constant torque / heavy load application Power（kW） 0.75 Motor 0.75 2.2/3.0 power（kW） Voltage（V） Three-phase 0 to rated input voltage Rated current （ A） Output Overload 150% 1 minute，...
  • Page 9 SINUS MINI High performance Vector Control Inverter User Manual SINUS MINI−4T Three phase AC 380V constant torque / heavy load application Power（kW） 0.75 Motor 0.75 power（kW） Voltage Three-phase 0 to rated input voltage （V） Rated current （A） Overload 150% 1 minute，180% 2 seconds， 200% 0.5 seconds，10 minutes (inverse time lag feature) capacity Rated voltage /...

  • Page 10: Product Standard Specification

    SINUS MINI High performance Vector Control Inverter User Manual 1.4 Product standard specification Item Specifications Single-phase 220V50/60Hz, Three-phase 380V 50/60Hz Voltage frequency power voltage：±15%，frequency：±5% Allowable fluctuation 0-600Hz Frequency range The maximum frequency value ±0.1% Output frequency Output frequency Operate keyboard up and down keys：0.01Hz Potentiometer analog input：0.2Hz precision Run command given The keyboard is given;...

  • Page 11: Use Note

    SINUS MINI High performance Vector Control Inverter User Manual 15 kinds of parameters, such as frequency setting, output frequency, output voltage, Four digit display (LED) output current, motor speed, output torque, digital value terminals, program menu display parameters and 33kinds of fault codes Run/stop status, etc.
  • Page 12 SINUS MINI High performance Vector Control Inverter User Manual varistor; the output control relay in inverter contactor contactor occasions and frequent action, this is especially important. ●The connection wire of the motor shall be shielded cable or armored cable, and the grounding end of the shielding layer can be reliably grounded by the cable grounding card ●Install "input noise filter"...

  • Page 13: Chapter 2 Inverter Installation

    SINUS MINI High performance Vector Control Inverter User Manual Chapter 2 Inverter Installation To ensure the safe use of this product, to maximize the performance of the inverter and to ensure the reliable operation of the inverter, please strictly follow the environment, wiring, ventilation and other requirements described in this chapter 2.1 Installation environment In order to give full play to the performance of this product and maintain its function for a long time, the...

  • Page 14: Mechanical Installation

    2.2 Mechanical installation ●SINUS MINI series inverter components ●Installation space, direction and space Installation: single frequency governor to install in indoor ventilated place, and a wall hanging cabinet type or vertical installation.

  • Page 15: Inverter Shape And Installation Dimensions

    SINUS MINI High performance Vector Control Inverter User Manual Multiple installation: when installing multiple inverters in the control cabinet, please ensure the following installation space. Installation diagram of multi inverters 2.3 Inverter shape and installation dimensions Outline construction and installation dimension（mm） Voltage Weight Inverter model...

  • Page 16: The Shape And Mounting Dimensions Of The Operating Panel（Unit：mm

    SINUS MINI High performance Vector Control Inverter User Manual SINUS−0002 4T SINUS−0003 4T Three -phase SINUS−0004 4T 380V SINUS−0005 4T SINUS−0006 4T SINUS−0002 5T SINUS−0003 5T Three -phase SINUS−0004 5T 460V SINUS−0005 5T SINUS−0006 5T 2.4 The shape and mounting dimensions of the operating panel（unit：mm） Keyboard (SINUS MINI-DF01) Rear view of Keyboard 2.5 Keyboard tray...

  • Page 17: Terminal Wiring

    SINUS MINI High performance Vector Control Inverter User Manual 2.6 Terminal wiring This section describes all the precautions and requirements that ensure the user's safe use of the product, maximize the performance of the inverter, and ensure the reliable operation of the inverter.The standard wiring diagram is as follows: Braking Resistor optional...

  • Page 18: Control Circuit Terminal Function

    SINUS MINI High performance Vector Control Inverter User Manual 2.7 Control circuit terminal function 2.7.1 Control loop terminal line +10V AO1 485+485- GND AI1 AI2 DI1 DI3 DI5 +24V COM RA1 RB1 RC1 2.7.2 Control circuit terminal instruction Terminal Terminal Type Function Description sign...

  • Page 19: Peripheral Device Selection Of Control Circuit

    SINUS MINI High performance Vector Control Inverter User Manual Digital output 1 Optical coupling isolation,dual polarity open collector output. (High-speed pulse Digital Output voltage range：0V to 24V Output current range：0mA Y1-COM Output output) to 50mA （Optional） RB1-RA1 Normally closed Relay Contact driving capacity：AC250V，3A，COSø=0.4 output1 RB1-RC1...

  • Page 20: Chapter 3 Keyboard Operation

    SINUS MINI High performance Vector Control Inverter User Manual Chapter 3 Keyboard Operation 3.1 Keyboard introduce Figure 3 - 1 Keyboard（SINUS MINI−DF01） 3.2 Descriptions of Indicators Indicator sign name Meanings Indicator sign name Meanings Color OFF Running command is given by keyboard Running command ON: Running command is given by terminal LOCAL/REMO...

  • Page 21: Button Description Of Keyboard

    SINUS MINI High performance Vector Control Inverter User Manual 3.3 Button description of Keyboard Sign Name Function 1、Switch between program and other states, which includes parameters Programming key display and programming; 2、In menu status, press this key to return previous menu. 1、In program status, press this key to enter next menu.

  • Page 22: Panel Operation Method

    SINUS MINI High performance Vector Control Inverter User Manual indicator display parameter and its unit respectively. At this time, running status indicator is ON all the time. Press PRG key to enter programming menu and view parameter value. Press ►► key, LED displays running parameter “r-xx” (xx=00~14). Press SET key to enter and view parameter value;...

  • Page 23: Parameter Display

    SINUS MINI High performance Vector Control Inverter User Manual 3.5.2 parameter setup Setting parameters correctly is a premise for actualizing SINUS MINI’s performances. parameter setting method via panel will be introduced in the following part with rated power as an example (Change 18.5kW into 7.5kW).

  • Page 24: Motor Auto-Tuning Procedure

    SINUS MINI High performance Vector Control Inverter User Manual 3.6.1 Switch of parameter Display in Stopping State In stopping state, the drive has 9 state parameters which can be scrolled by ►► key, they are: frequency setting, external counting value, digital value input terminal state, digital value output terminal state, panel potentiometer, analog input AI1, analog input AI2 and DC bus voltage.

  • Page 25: Running For The First Time

    SINUS MINI High performance Vector Control Inverter User Manual 3.8 Running for the First Time Please follow the procedures to run the inverter for the first time: Start Note： ◆If fault happens, please judge the fault Before power up , confirm the wiring is correct causes and clear the fault according to 7.1 Fault and alarm information list.

  • Page 26: Chapter 4 List Of Parameters

    SINUS MINI High performance Vector Control Inverter User Manual Chapter 4 List of Parameters Meanings of Each Item in Function Code parameter Table Item M e a n i n g s Function code The number of function code, such as F0.00 number Function code he name of function code, which explains the function code’s meanings.
  • Page 27 SINUS MINI High performance Vector Control Inverter User Manual F0.04 Main frequency 0.000-9.999 1.000 setting gain K1 F0.05 Zero frequency 0： Reserved source of 1： Digital frequency of F0.11 2：External analog signal:AI1 multi-speed mode 3：External analog signal:AI2 4：Communication given F0.06 Auxiliary frequency 0：External analog signal AI1(0~10V) 1：External analog signal AI2(0~20mA)
  • Page 28 SINUS MINI High performance Vector Control Inverter User Manual F0.12 Rotating direction 0: FWD (Keypad operation) 1: REV F0.13 Maximum output 50.00~600.0 Hz 50.00 frequency F0.14 High frequency 0.00 Hz ~ Maximum output frequency 50.00 limit F0.15 Low frequency limit 0.00Hz~ High frequency limit F0.16 Acc time 1...
  • Page 29 SINUS MINI High performance Vector Control Inverter User Manual 0: Dec-to-stop F1.05 Stopping mode 1: Dec-to-stop + DC braking 2: Free run to stop Initial frequency of F1.06 0.00~20.00Hz DC injection brake DC injection F1.07 0：No operation braking time 0.1~60.0s DC injection F1.08 0.0~100.0%(motor rated current)
  • Page 30 SINUS MINI High performance Vector Control Inverter User Manual F1.19 Fan control 0：always run after power on function 1：stop fan after inverter stop running F2.00 Acc time 2 0.1~3600s 20.0 F2.01 Dec time 2 0.1~3600s 20.0 F2.02 Acc time 3 0.1~3600s 20.0 F2.03...
  • Page 31 SINUS MINI High performance Vector Control Inverter User Manual F2.27 Jump frequency 0.00~20.00 Hz 0.00 range F2.28 FWD/REV dead 0.1~3600s time F2.29 REV prohibited 0: REV enabled 1: REV disabled F2.30 Carrier frequency 2.0~12.0KHz F2.31 Zero frequency 0.0~600.0Hz 0.00 threshold F2.32 Zero frequency 0.0~600.0 Hz...
  • Page 32 SINUS MINI High performance Vector Control Inverter User Manual F3.08 Self inductance 1.000-9.999 Motor parameter F3.09 Leakage 0．001-1.000 Motor inductance parameter F3.10 Exciting current 0.0~999.9A Motor with no load parameter F3.11 Reserved 0: Linear V/F F4.00 1: Square V/F V/F control mode 2: 1.5 times torque 3: 1.2 times torque 4: User defined V/F...
  • Page 33 SINUS MINI High performance Vector Control Inverter User Manual ASR proportional F5.02 0.000~6.000 1.000 gain 2 ASR integration F5.03 0.000~9.999 1.000 time 2 ASR switching F5.04 00.00~99.99Hz 5.00 frequency F5.05 Slip compensation 50.0~200.0% 100.0 gain F5.06 Driving torque limit 0~200.0%(motor rated current) 150.0 F5.07 Braking torque limit...
  • Page 34 SINUS MINI High performance Vector Control Inverter User Manual 12: Normally open terminal for inputting external fault 13: Normally close terminal for inputting external fault 14: Frequency increase command 15: Frequency decrease command 16: Free run to stop 17: Three-wire control 18: switch of speed given mode 19：Reset terminal for program operation 20: Start traverse operation...
  • Page 35 SINUS MINI High performance Vector Control Inverter User Manual 0: No function F6.09 Programmable relay 1 1: Drive ready F6.10 Output terminal Y1 2: Drive running signal 1 definition 3: Drive running signal 2 4: Frequency arriving signal 5: Frequency detection threshold 1 6: Frequency detection threshold 2 7: High limit frequency arriving 8: Low limit frequency arriving...
  • Page 36 SINUS MINI High performance Vector Control Inverter User Manual Terminal logic 0~255 F6.18 AI1 Filter time 0.05~5.00s 0.50 F7.00 Minimum AI1 0.0~100.0% F7.01 Frequency 0.00~100.0% (Maximum output frequency) 0.00 F7.02 corresponding to F7.01 Maximum AI1 0.0~100.0% 100.0 F7.03 Frequency 0.00~100.0% (Maximum output frequency) 100.0 F7.04 corresponding to...
  • Page 37 SINUS MINI High performance Vector Control Inverter User Manual F7.15 Frequency 0.00~100.0% (Maximum output frequency) 100.0 corresponding to F7.14 AO1 output 0: Running frequency F8.00 selection 1: Frequency setting 2: Output current (Ie) 3: Output voltage F8.01 reserved 4: Output torque 5: DC Bus Voltage 6: PI reference 7: PI feedback...
  • Page 38 SINUS MINI High performance Vector Control Inverter User Manual F9.02 Stage 1 timing T1 0~3600.0 F9.03 Stage 2 timing T2 0~3600.0 F9.04 Stage 3 timing T3 0~3600.0 F9.05 Stage 4 timing T4 0~3600.0 F9.06 Stage 5 timing T5 0~3600.0 F9.07 Stage 6 timing T6 0~3600.0 F9.08...
  • Page 39 SINUS MINI High performance Vector Control Inverter User Manual F9.26 T10 running mode F9.27 T11 running mode F9.28 T12 running mode F9.29 T13 running mode F9.30 T14 running mode F9.31 T15 running mode F9.32 Record function 0: Disabled 1：Record，not store after power off 2：Record，store after power off FA.00 PID control...
  • Page 40 SINUS MINI High performance Vector Control Inverter User Manual FA.12 Error limit 0.0~15.0% Level of abnormal 0~100% FA.13 feedback signal 0：No detection Detection time of FA.14 abnormal feedback 0.1~3600s signal reserved FA.15 PID Sleep control 0: No sleep function; FA.16 1: Internal waking up, 2.
  • Page 41 SINUS MINI High performance Vector Control Inverter User Manual 2：4800BPS 3：9600BPS 4：19200BPS 5：38400BPS （MODBUS） FC.01 Data format 8,N,2 for RTU （MODBUS） 8,E,1 for RTU （MODBUS） 8,O,1 for RTU 7,N,2 for ASCII (MODBUS） 7,E,1 for ASCII（MODBUS） 7,O,1 for ASCII（MODBUS） 6： 8,N,1 free communication format 7：8,E,1 free communication format 8：...
  • Page 42 SINUS MINI High performance Vector Control Inverter User Manual detection 20.0~180.0%（Ie） FD.05 Overload detection 150.0 threshold FD.06 Overload 0.0~60.0s pre-alarm delay FD.07 Auto current 20.0~180.0% 150.0 limiting threshold FD.08 Frequency 0.00~99.99Hz/s 0.00 decrease rate during current limiting FD.09 Action mode of 0: Disabled auto current 1: Enabled during Acc/Dec, disabled at constant...
  • Page 43 SINUS MINI High performance Vector Control Inverter User Manual FD.19 reserved FD.20 reserved 0: Keyboard frequency settings are not locked, you can change the frequency of the inverter settings by keyboard keys Keyboard 1: Keyboard frequency setting lock, can not change FE.00 frequency setting the setting frequency of the inverter by keyboard...
  • Page 44 SINUS MINI High performance Vector Control Inverter User Manual 8: Output torque 9: PI reference 10: PI feedback 11: Reserved 12：Analog input AI1 13: Analog input AI2 14: I/O status 15: External counting value FH.01 Display 0: Frequency setting parameters at stop 1: Preset line speed 2: DC Bus voltage 3:Reserved...
  • Page 45 SINUS MINI High performance Vector Control Inverter User Manual FH.11 Frequency setting at last fault FH.12 Running frequency at last fault FH.13 I/O state at last fault FH.14 Total operating time FH.15 Software version of CPU Board FH.16 Software version of Keypad Board...

  • Page 46: Chapter 5 Fault Diagnosis And Troubleshooting

    SINUS MINI High performance Vector Control Inverter User Manual Chapter 5 Fault diagnosis and troubleshooting 5.1 Fault query at fault If control power supply is normal at fault, the drive will be in fault displaying status all the times. At this time, user can enter parameter group FH to get related information about the failure, such as output frequency, frequency setting, output current, rotating direction, operating condition, and the 3 latest faults, which is shown in the table below.

  • Page 47: List Of Fault And Alarm Information

    SINUS MINI High performance Vector Control Inverter User Manual 5.2 List of Fault and Alarm Information SINUS MINI serial inverter is equipped with complete protection functions to provide efficient protection while utilizing its performance sufficiently. Some failure instructions may be displayed during operation. compare the instructions with the following table and analyze, decide the causes and solve failures.
  • Page 48 SINUS MINI High performance Vector Control Inverter User Manual Failure Failure Failure Potential causes Solutions code description Low grid voltage Check input power supply Choose appropriate energy Rotating inertial of load is too large braking components IGBT module Improper setting of motor Set motor parameters properly occ2 protection in Dec...
  • Page 49 SINUS MINI High performance Vector Control Inverter User Manual Failure Failure Failure Potential causes Solutions code description Inverter module failure Seek for technical support Temperature detection circuit failure Seek for technical support Input power under voltage Check input power supply Fast start-up when motor operates Start again after the motor stop with high speed...
  • Page 50 SINUS MINI High performance Vector Control Inverter User Manual Failure Failure Failure Potential causes Solutions code description Check whether the data receiving and transmission complies with the protocol, whether the check The communication of terminal 485 sum is correct and whether the is faulty receiving and transmission interval complies with the...

  • Page 51: Troubleshooting Procedures

    SINUS MINI High performance Vector Control Inverter User Manual 5.3 Troubleshooting Procedures START Please shut down the power supply immediately to avoid further expansion of the fault Serious fault occurs, such as abnormal sound upon power up and no display Seek for technical help Identify the fault code per 4.4.4"...

  • Page 52: Chapter 6 Routine Repair And Maintenance

    SINUS MINI High performance Vector Control Inverter User Manual Chapter 6 Routine Repair and Maintenance The application environment (such as temperature, humidity, dust and powder, wool, smoke and oscillation), burning and wearing of internal devices and other factors may increase the possibilities of inverter failure.
  • Page 53 SINUS MINI High performance Vector Control Inverter User Manual...

  • Page 54: Warranty Agreement

    5. The Product Warranty Card is not re-issued. Please keep the card and present it to the maintenance personnel when asking for maintenance. 6. If there is any problem during the service, contact agent or SANTERNO directly. 7. This agreement shall be interpreted by SANTERNO.

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