Pro-face GP2301-LG41-24V User Manual
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Pro-face GP2301-LG41-24V User Manual

Pro-face GP2301-LG41-24V User Manual

Pro-designer compatible
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GP-2300/2301 Series
User Manual
(Pro-Designer Compatible)

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Summary of Contents for Pro-face GP2301-LG41-24V

  • Page 1 GP-2300/2301 Series User Manual (Pro-Designer Compatible)
  • Page 2 Thank you for purchasing the Pro-face GP-2300/2301 Series programmable operator interface (hereafter referred to as the “GP unit”). GP-2300/2301 Series units allow you to use the Ethernet (GP-2300 Series only) and the CF Card features without attaching separately sold expansion units.

  • Page 3: Table Of Contents

    CE Marking Notes ....................12 Revision Information ....................12 Documentation Conventions.................. 12 CHAPTER 1 INTRODUCTION System Design .................... 1-1 1.1.1 GP-2300 Series System Design ............. 1-1 1.1.2 GP-2301 Series System Design ............. 1-3 Accessories ....................1-5 CHAPTER 2 SPECIFICATIONS General Specifications ................2-1 2.1.1...

  • Page 4: Preface

    Preface CHAPTER 3 INSTALLATION AND WIRING Installation....................3-1 3.1.1 Installation Procedures ..............3-1 Wiring Cautions ..................3-6 3.2.1 Connecting the Power Cord ............3-6 3.2.2 Connecting the Power Supply ............3-8 3.2.3 Grounding ..................3-9 3.2.4 I/O Signal Line Placement ............. 3-9 Tool Connector ..................

  • Page 5: Essential Safety Precautions

    Preface Essential Safety Precautions This manual includes procedures that must be followed to operate the GP cor- rectly and safely. Be sure to read this manual and any related materials thoroughly to understand the correct operation and functions of this unit. Safety Icons Throughout this manual the following icons are provided next to GP operation procedures requiring special attention, and provide essential safety information.
  • Page 6 Preface WARNINGS • Do not create switches used to control machine safety operations, such as an emergency stop switch, or a GP touch screen icon. Be sure to install these switches as separate hardware switches, otherwise severe bodily injury or equipment damage can occur. •...
  • Page 7 Preface WARNINGS Battery Replacement • The GP uses a lithium battery for backing up its internal clock data. If the battery is incorrectly replaced, the bat- tery may explode. To prevent this, please do not replace the battery yourself. When the battery needs to be re- placed, please contact your local GP distributor.
  • Page 8 Preface CAUTIONS Wiring • Ground the GP’s FG line separately from other units’ FG lines. Putting these FG lines too close may cause an elec- tric shock or unit malfunction. Be sure to use a grounding resistance of 100Ω Ω Ω Ω Ω or less and a 2mm or thicker wire, or your country’s applicable standard.

  • Page 9: General Safety Precautions

    Preface General Safety Precautions About the Operation Environment • Do not strike the touch panel with a hard or pointed object, or press on the touch panel with too much force, since it may damage the touch panel or the display. •...
  • Page 10 Preface About the Screen Data • Due to the possibility of unexpected accidents, be sure to back up the GP’s screen data regularly. About the GP’s Display Panel • The GP’s currently displayed data, its voltage and brightness set- ting each affect the intensity of Contouring. (i.e, when some parts of the screen are brighter than others, creating a wavelike pattern) •...

  • Page 11: Gp-2300/2301 Series Model Names

    Preface GP-2300/2301 Series Model Names The GP-2300/2301 Series refers to the following GP model numbers: Series Model Name Model Type Comments GP-2300 GP-2300L GP2300-LG41-24V UL/c-UL (CSA) Series GP-2300T GP2300-T C41-24V GP-2000 Approved, GP-2301L GP2301-LG41-24V Series GP-2301 CE Marked GP-2301S GP2301-SC41-24V Series GP-2301T GP2301-T C41-24V...

  • Page 12: Ul/C-Ul (Csa) Application Notes

    Preface UL/c-UL (CSA) Application Notes The GP2300-LG41-24V/GP2300-TC41-24V/GP2301-LG41-24V/GP2301-SC41- 24V/GP2301-TC41-24V units are UL/c-UL(CSA) listed products. UL file no. E182139(UL60950+UL1604) When applying for UL approval for a product that includes one of these GP units, please be sure to pay special attention to the fact that all products with built-in GP units require UL inspection of the combination of the GP and the product.

  • Page 13: Ce Marking Notes

    For detailed CE marking information, please contact your local GP distributor. Revision Information Revision information can be found on your GP unit’s rear-face Pro-face label. The bottom-most [REV] row’s asterisk (*) mark indicates the Revision character. In the example shown below, the asterisk indicates that this unit’s Revision char- acter is “D”.

  • Page 14: Introduction

    1. System Design 2. Accessories Chapter 1 Introduction System Design 1.1.1 GP-2300 Series System Design The following diagram represents the standard items connected to the GP-2300 Series unit. GP RUN Mode Peripherals To an Ethernet Network RUN Mode GP Unit...
  • Page 15 Chapter 1 - Introduction GP Edit Mode Peripherals To an Ethernet Network GP Unit Pro-Designer Data Transfer Personal Cable Computer *2 GPW-CB02 CF Card GP077-CF20, GP077-CF30 GP Interfaces PLC Interfaces (1) Ethernet (5) RS-232C Port (2) Tool Connector (6) RS-422 Port (3) CF Card (7) Programming Port (4) Serial Interface (COM1, COM2)

  • Page 16: Gp-2301 Series System Design

    Chapter 1 - Introduction 1.1.2 GP-2301 Series System Design The following diagram represents the standard items connected to the GP-2301 Series unit. GP RUN Mode Peripherals RUN Mode Edit Mode GP Unit CF Card GP077-CF20, GP077-CF30 RS-232C Cable GP410-IS00-O *1 Host Controller RS-422 Cable GP230-IS11-O *1...
  • Page 17 Chapter 1 - Introduction GP Edit Mode Peripherals GP Unit Data Transfer Pro-Designer Cable Personal Computer *2 GPW-CB02 CF Card GP077-CF20, GP077-CF30 GP Interfaces PLC Interfaces (1) Tool Connector (4) RS-232C Port (2) CF Card (5) RS-422 Port (3) Serial Interface (COM1) (6) Programming Port *1 Certain types and models of PLCs cannot be connected.

  • Page 18: Accessories

    Chapter 1 - Introduction Accessories All optional equipment listed here is produced by Digital Electronics Corporation. Available Software Product Name Model No. Description Software to be used to create the screen Pro-Designer PS-DWE01-V40 data. Installed in a personal computer. Ver. 4.0 or later Tool Connector Product Name Model No.
  • Page 19 Chapter 1 - Introduction CF Card Items Product Name Model No. Description GP077-CF20 GP Series CF Card (16MB) CF Card GP077-CF30 GP Series CF Card (32MB) GP077-CFAD10 CF Card Adapter for the PCMCIA Slot. CF Card Adaptor Screen Protection Product Name Model No.

  • Page 20: Chapter 2 Specifications

    1. General Specifications 4. Part Names and Functions 2. Functional Specifications 5. Dimensions Chapter 3. Interface Specifications 2 Specifications General Specifications 2.1.1 Electrical DC 24V Input Voltage DC19.2V to 28.8V Rated Voltage 10ms or less Allowable Voltage Drop 22W or less Power Consumption 30A or less In-Rush Current...

  • Page 21: Structural

    Chapter 2 - Specifications 2.1.3 Structural 100 Ω or less, or your country's applicable standard Grounding Equivalent to IP65f (JEM 1030), Ratings NEMA#250 T ype4X/12 (For front panel of installed unit) W171mm [6.73in] x H138mm [5.43in] x D60mm [2.36in] External Dimensions 1.2kg (2.6lb) or less Weight Natural air circulation...

  • Page 22: Functional Specifications

    Chapter 2 - Specifications Functional Specifications 2.2.1 Display GP-2300T GP-2300L GP-2301S GP-2301T GP-2301L TFT type color LCD STN type color LCD Monochrome LCD Type 320 x 240pixels Resolution Effective Display W115.2mm [4.54in.] x H86.4mm [3.40in.] Area 256 colors, No blink 64 colors, 3-speed 64 colors B&W...

  • Page 23: Memory

    Chapter 2 - Specifications 2.2.2 Memory GP-2300 Series GP-2301 Series 6MB FLASH EPROM 4MB FLASH EPROM Application 512KB SRAM 128KB SRAM Data Backup [uses a lithium battery] *1 Pro-Designer and GP-PRO/PBIII (C-Package02) each use application memory differently. *2 A Lithium battery’s lifetime is: 10 years when the battery’s ambient temperature is 40...

  • Page 24: Interfaces

    Chapter 2 - Specifications 2.2.4 Interfaces GP-2300 Series Asynchronous Transmission : RS232C/RS422, Data Length: 7 or 8 Serial Interface bits, Stop Bit: 1 or 2 bits, Parity: None, Odd or Even, Data Transmission (COM1) Speed: 2400bps to 115200bps Asynchronous Transmission : RS232C, Data Length: 7 or 8 bits, Stop...

  • Page 25: Interface Specifications

    Chapter 2 - Specifications Interface Specifications 2.3.1 Serial Interfaces (COM1) This interface can be either RS-232C or RS-422. Connects GP to Host/PLC. (Socket-Type Connector) Pin Assignments Pin # Signal Name Condition Frame ground Send data (RS-232C) Receive data (RS-232C) Request send (RS-232C) Clear send (RS-232C) Data Set Ready (RS-232C) Signal ground...

  • Page 26: Serial Interfaces (Com2)

    Chapter 2 - Specifications When creating your own cable, follow the instructions listed below: <With RS-422> • The following pairs of pin #’s must be connected to each other. #18 (CSB) <—> #19 (ERB) #21 (CSA) <—> #22 (ERA) • When connecting the RS-422 cable and the #9 (TRMX) and #10 (RDA) points, a termination resistance of 100Ω...

  • Page 27: Part Names And Functions

    Chapter 2 - Specifications Part Names and Functions A: Display Panel The GP monitor screen displays the screen setup and corresponding host (PLC) data. GP2300L ... Monochrome LCD GP2300T ... TFT Color LCD GP2301L ... Monochrome LCD GP2301S ... SNT Color LCD GP2301T ...
  • Page 28 Chapter 2 - Specifications G:CF Card Cover Open this cover to the CF Card Slot. When accessing the CF Card, this cover must be closed. H:CF Card Slot Bottom Insert the CF Card in this slot. I: DIP Switches The following chart explains the GP2300/ 2301 units’...
  • Page 29 Chapter 2 - Specifications J: Serial Interface (COM2) Uses Dsub9 pin’s RS-232C cable. (GP-2300 Series units only.) K:Printer Interface (PRINT) Not available (Pro-Designer does not sup- port this interface.) (GP-2300 Series units only.) Left L: Ethernet Interface (10BASE-T) (GP-2300 Series Unit) The LED will change (turn ON, blink) ac- cording to the communication status.

  • Page 30: Dimensions

    Unit: mm [in.] 155.5 [6.12] Right Front 60 [2.36] 171 [6.73] 5 [0.2] The following drawing shows the GP-2300 Series unit with installation fasteners. Unit: mm [in.] 126 [4.96] 63 [2.48] 60 [2.36] 171 [6.73] 5 [0.2] GP-2300/2301 Series User Manual...

  • Page 31: Panel Cut Dimensions

    Chapter 2 - Specifications The following drawing shows the GP-2300 Series unit with cables. Unit: mm [in.] 24 [0.94] 61 [2.40] 9 [0.35] 35 [1.38] Left Back 58 [2.28] The dimensions given here are for the cables in the following chart. Use the values for reference when designing the enclosure for the GP.

  • Page 32: Installation Fasteners

    Chapter 2 - Specifications 2.5.3 Installation Fasteners Unit: mm [in.] 16 [0.63] 31 [1.22] 19.5 [0.77] GP-2300/2301 Series User Manual 2-13...
  • Page 33 Memo 2-14 GP-2300/2301 Series User Manual...

  • Page 34: Chapter 3 Installation And Wiring

    1. Installation 4. Ethernet Cable Connector 2. Wiring Cautions 5. CF Card Installation and Removal Chapter 3. Tool Connector 3 Installation and Wiring Installation 3.1.1 Installation Procedures Follow the steps given below when installing the GP. Check the Installation Gasket’s Seating It is strongly recommended that you use the installation gasket, since it absorbs vibration in addition to repelling water.
  • Page 35 Chapter 3 - Installation and Wiring Creating a Panel Cut Create the correct sized opening required to install the GP, using the installation dimensions given. 2.5.2 Panel Cut Dimensions The installation gasket, installation brackets and attachment screws are all re- quired when installing the GP.
  • Page 36 Chapter 3 - Installation and Wiring • Be sure that the ambient operation temperature and the ambient humidity are within their designated ranges. (When installing the GP in a cabinet or enclosure, the term “ambient operation temperature” indicates the cabinet or enclosure’s internal temperature. Outside Inside Cabinet...
  • Page 37 Chapter 3 - Installation and Wiring Installing the GP 1) Insert the GP into the panel cut out, as shown here. 2) Insert the installation fasten- ers into the GP’s insertion slots, at the top and bottom of the unit. Slots (total: 4 slots) Installation Panel...
  • Page 38 Chapter 3 - Installation and Wiring 4) Use a Phillips screwdriver to tighten each fastener screw and secure the GP in place. A torque of only 0.5 N•m is sufficient to tighten these screws. Do not use too much force, since it may damage the GP unit. GP-2300/2301 Series User Manual...

  • Page 39: Wiring Cautions

    Chapter 3 - Installation and Wiring Wiring Cautions 3.2.1 Connecting the Power Cord WARNINGS • To avoid an electric shock, be sure the power cord is unplugged from the power outlet when connecting the power terminals to the GP unit. •...
  • Page 40 Chapter 3 - Installation and Wiring Connecting the Power Supply Terminals Power Terminal Block Positive Line Negative Line – Grounding T erminal connected to the GP chassis 1) Be sure that the GP’s power cord is not plugged in to the power supply. 2) Remove the Terminal Strip’s clear plastic cover.

  • Page 41: Connecting The Power Supply

    Chapter 3 - Installation and Wiring 3.2.2 Connecting the Power Supply Main • When supplying power to the GP Power Power unit, please separate the input/ output and operation unit lines, as GP Unit shown. • To increase the noise resistance Input/Output quality of the power cable, simply Unit...

  • Page 42: Grounding

    Chapter 3 - Installation and Wiring 3.2.3 Grounding CAUTION Do not use common grounding, since it can lead to an acci- dent or machine breakdown. (a) Exclusive Grounding (BEST) Connect the FG terminal found at the back of the GP to an exclusive ground. [diagram Other (a)].

  • Page 43: Tool Connector

    Ethernet Interface (10BASE-T) Left Face (GP-2300 Series unit) • It is strongly recommended that your Ethernet network is installed by a trained engineer. • You may not be able to use the 1:1 connection by a cross cable depending on PCs or network cards.

  • Page 44: Cf Card Installation And Removal

    Chapter 3 - Installation and Wiring CF Card Installation and Removal CAUTIONS When using the GP Unit and a CF Card, follow the precautions below: • Prior to inserting or removing a CF Card, be sure to turn the GP unit’s CF Card ACCESS switch OFF and to confirm that the ACCESS lamp is not lit.
  • Page 45 Chapter 3 - Installation and Wiring Inserting the CF Card Use the following steps to insert the CF Card in the GP. 1) Open the CF Card Cover upward. 2) Insert the CF Card in the CF Card Slot, until the eject button is pushed forward.

  • Page 46: Cf Card Handling

    Chapter 3 - Installation and Wiring 3.5.1 CF Card Handling The CF Card has a data overwrite limit of approximately 100,000 times. There- fore, be sure to back up all CF Card data regularly to another storage media. (100,000 times assumes the overwriting of 500KB of data in DOS format) To view CF Card data on a personal computer, first, insert the CF Card into a CF Card Adapter.
  • Page 47 Memo 3-14 GP-2300/2301 Series User Manual...

  • Page 48: Chapter 4 Settings

    1. Types of Settings Chapter 4 Settings Types of Settings The settings required for the GP unit, when starting Runtime or when in RUN mode, are found in the Settings Menu. To call up this menu: 1. Connect the GP unit’s power supply. Pro-Designer Runtime must be installed.

  • Page 49: Offline

    Chapter 4 - Settings Offline • Network • Self Test • Buzzer • OP. Switch • Backlight System • Stylus • Language • Date/Time • Ver. Info. • Restart • Memory GP-2300/2301 Series User Manual...
  • Page 50 Chapter 4 - Settings 4.1.1 Offline Network The following information explains how to enter the GP unit’s network settings. This cannnot be set GP-2301 Series units. After making a change to the [Network] settings, be sure to restart the GP unit. Touch- ing the [Network] screen’s [Yes] key will automatically restart the GP.
  • Page 51 Chapter 4 - Settings Backlight Control Here, three selections (modes) are available. • Wait To preserve the GP unit’s screen display elements and extend the life of the backlight, the backlight can be set to automatically turn off after a designated period of inactivity (idle time) elapses.
  • Page 52 Chapter 4 - Settings 4.1.2 System Stylus This setting is not required for GP series units. Date/Time Sets the GP unit’s date and time. Setting Procedure 1. In the [Settings] menu, touch the [System] tab. 2. Touch the [Date/time] icon. 3.
  • Page 53 Chapter 4 - Settings Memory Displays the total amount of memory, and the amount of memory currently being used. Setting Procedure 1. In the [Settings] menu, touch the [System] tab. 2. Touch the [Memory] icon. GP-2300/2301 Series User Manual...

  • Page 54: Chapter 5 Troubleshooting

    1. Troubleshooting Checklists 2. SELF TEST Chapter 5 Troubleshooting This section explains how to find and resolve GP unit problems. The GP unit can be connected to a wide range of devices, including a host (PLC), however, this manual will not discuss every possible device, or problem. For problems not directly related to the GP unit, refer to that device’s manual.

  • Page 55: No Display

    Chapter 5 - Troubleshooting 5.1.1 No display Check Item/Operation Countermeasure Are all Pro-Designer screens sent If not, send to the GP. to the GP unit? Is the [Initial Panel ID] set up If not, enter the [Initial Panel ID] and re-send correctly in Pro-Designer? the screen data.

  • Page 56: Self Test

    Chapter 5 - Troubleshooting SELF TEST The GP unit is equipped with a number of self diagnosis features used to check its System and Interfaces for any problems. 5.2.1 SELF TEST item list • Char. Pattern • Disp Pattern • Touch Panel *1*2 •...

  • Page 57: Self Test - Details

    Chapter 5 - Troubleshooting 5.2.2 SELF TEST - details This section explains the contents of SELF TEST. Char.Pattern Checks each font’s pattern and kanji-characters’ROM. Used when kanji-characters do not display. If there is no error, the message [OK] will appear, if there is an error, the message [NG] will appear.

  • Page 58: Chapter 6 Maintenance

    1. Regular Cleaning 2. Periodic Check Points Chapter 3. Replacing the Backlight 6 Maintenance Regular Cleaning 6.1.1 Cleaning the Display When the surface or the frame of the display gets dirty, soak a soft cloth in water with a neutral detergent, wring the cloth tightly, and wipe the display. •...
  • Page 59 Chapter 6 - Maintenance 3) Attach the new gasket to the GP. Be sure to insert the gasket into the GP’s groove so that the gasket’s groove sides are vertical. 4) Check if the gasket is attached to the GP correctly. •...

  • Page 60: Periodic Check Points

    Chapter 6 - Maintenance Periodic Check Points To keep your GP unit in its best condition, please inspect the following points periodically. GP Operation Environment • Is the operating temperature within the allowable range (0 C to 50 C )? •...

  • Page 61: Replacing The Backlight

    Chapter 6 - Maintenance Replacing the Backlight When the unit’s backlight burns out, the unit’s status LED will turn orange. If the OFFLINE menu’s “USE TOUCHPANEL AFTER BACKLIGHT BURNS OUT” feature is set to “NO”, the GP’s touch panel will be disabled. The GP-2300L and GP-2301 Series units use a CFL, long-life type backlight.

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