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Pro-face ST Series User Manual

Pro-face ST Series User Manual

Programmable operator interface
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Summary of Contents for Pro-face Pro-face ST Series

  • Page 1 ST Series User Manual...

  • Page 2: Note

    Preface Thank you for purchasing the Pro-face ST Series programmable operator interface (hereafter referred to as the "ST unit"). ST Series units are small-sized, low-cost operator interfaces equipped with high-resolution 3.8 inch QVGA displays. Now, a compact, full-graphic display is available for you.

  • Page 3: Essential Safety Precautions

    Essential Safety Precautions This manual includes procedures that must be followed to operate the ST correctly and safely. Be sure to read this manual and any related materials thoroughly to understand the correct operation and functions of this unit. Safety Icons Throughout this manual the following icons are provided next to ST operation procedures requiring special attention, and provide essential safety information.
  • Page 4 When using the ST with : transportation vehicles (trains, cars and ships), disaster and crime prevention devices, var- ious types of safety equipment, non-life support related medical devices, etc., redundant and/or failsafe system designs should be used to ensure the proper degree of reliability and safety. Touch Panel After the ST's backlight burns out, unlike the ST’s "Standby Mode", the touch panel is still active.

  • Page 5: Battery Replacement

    Battery Replacement The ST uses a lithium battery for backing up its internal clock data. If the battery is incorrectly replaced, the battery may explode. To prevent this, please do not replace the battery yourself. When the battery needs to be replaced, please contact your local ST distributor.

  • Page 6: Display Device

    Be sure the ST's rated voltage is within the designated range, and that the power terminal lines are correctly attached. If the voltage supplied differs from the rated voltage, or incorrect wiring or grounding is performed, it may cause a fire or unit malfunction.

  • Page 7: General Safety Precautions

    General Safety Precautions About the Operation Environment • Do not strike the touch panel with a hard or pointed object, or press on the touch panel with too much force, since it may damage the touch panel or the display. •...
  • Page 8 About the ST's Display Panel • The ST's currently displayed data, its voltage and brightness setting each affect the intensity of Contouring. (i.e, when some parts of the screen are brighter than others, creating a wavelike pattern) • There are minute grid-points (dark and light) on the Display Panel's surface. This is part of the ST's design and not a defect.

  • Page 9: St Series Model Names

    ST Series Model Names The ST Series refers to the following ST model numbers: GP Type in Screen Series Model Name Model Type Comments Editor ST400 ST400-AG41-24V ST400 UL/c-UL ST401 ST401-AG41-24V ST401 ST Series Approved, CE ST402 ST402-AG41-24V ST402 Marked ST403 ST403-AG41-24V ST403...

  • Page 10: Ul/C-Ul Application Notes

    UL/c-UL Application Notes The ST400-AG41-24V/ST401-AG41-24V/ST402-AG41-24V/ST403-AG41-24V units are UL/c-UL listed product. ST400-AG41-24V (UL Registration Model: 3180053-02) ST401-AG41-24V (UL Registration Model: 3180053-03) ST402-AG41-24V (UL Registration Model: 3180053-04) ST403-AG41-24V (UL Registration Model: 3383102-01) The ST unit conform to the following standards. • UL508 UL File No.220851 Safety of Industrial Equipment •...

  • Page 11: Ce Marking Notes

    Use the metallic label attached to the rear of the ST to identify your unit revision code. This code is at the bottom of the label, to the right of EV Inthis example, the asterisk mark (*) is in the position, which means this unit revision code is “D”. DIGITAL ELECTRONICS CORP.

  • Page 12: Documentation Conventions

    Documentation Conventions The list below describes the documentation conventions used in this manual. Indicates important information or procedures that must be followed for correct and risk-free software/device operation. Indicates the GP-PRO/PBIII for Windows screen editor software (version 6.30 or screen editor higher).
  • Page 13 Memo...

  • Page 14: Table Of Contents

    CONTENTS Preface............................1 Note ............................1 Essential Safety Precautions ....................2 ST Series Model Names......................8 Package Contents ........................8 UL/c-UL Application Notes..................... 9 CE Marking Notes ......................... 10 Revision Information ......................10 Documentation Conventions....................11 CHAPTER 1 Introduction 1.1 Prior to Operating the ST....................1-2 1.2 System Design ......................1-3 1.2.1 ST Series System Design.....................
  • Page 15 3.1 Installation........................3-2 3.1.1 Installation Procedures......................3-2 3.2 Wiring Precautions......................3-7 3.2.1 Connecting the Power Cord ....................3-7 3.2.2 Connecting the Power Supply.....................3-9 3.2.3 Grounding ..........................3-10 3.2.4 I/O Signal Line Placement ....................3-11 3.3 Tool Connector......................3-11 3.4 Ethernet Cable Connector ...................3-12 CHAPTER 4 Data Transfer 4.1 Serial Data Transfer ......................4-2 4.2 Ethernet Data Transfer ....................4-5 CHAPTER 5 OFFLINE Mode...
  • Page 16 6.5 PLC Setup ........................6-19 6.5.1 SET UP OPERATION SURROUNDINGS (1:1/n:1)............6-19 6.5.2 Station Setup (n:1) ......................6-20 6.5.3 Customize Setup (n:1) .......................6-22 6.5.4 Ethernet Setup........................6-24 6.5.5 SYSLOG Setup........................6-25 6.5.6 Others Setup........................6-26 6.5.7 Self-Diagnosis........................6-26 6.6 Initialize Internal Memory ..................6-27 6.6.1 Initialize ST Memory......................6-27 6.7 Set Up Time ........................6-28 6.8 Set Up Screen......................6-29 6.9 Font Setting.........................6-30...
  • Page 17 CHAPTER 8 Maintenance 8.1 Regular Cleaning ......................8-2 8.1.1 Cleaning the Display......................8-2 8.1.2 Installation Gasket Check/Replacement ................8-2 8.2 Periodic Check Points ....................8-4 8.3 Changing the Backlight....................8-4 Index...

  • Page 18: Prior To Operating The St

    Introduction 1.1 Prior to Operating the ST 1.2 System Design 1.3 Accessories...

  • Page 19: Prior To Operating The St

    ST Series User’s Manual 1.1 Prior to Operating the ST Be sure to follow these steps when creating projects for the ST unit. (1) Preparation Before using the GP, check that all required hardware is present and read all specification, wiring, and installation information.

  • Page 20: System Design

    Chapter 1 Introduction 1.2 System Design 1.2.1 ST Series System Design The following diagram represents the standard items connected to the ST Series unit. ST RUN Mode Peripherals ST400-AG41-24V ST Unit RUN Mode When using the Internal 2-Port feature* Data Transfer Cable Personal Mitsubishi GPP GPW-CB02...
  • Page 21 ST Series User’s Manual ST401-AG41-24V ST Unit RUN Mode When using the Internal 2-Port feature* Data Transfer Cable Personal Mitsubishi GPP GPW-CB02 Computer Software* GPW-CB03 Bar-Code Reader* (Limited to tested models) Mitsubishi Q Link Cable CA3-CBLLINKMQ-01 Omron SYSMAC Cable CA3-CBLSYS-01 Host Controller Mitsubishi Q Connection Cable CA3-CBLQ-01...
  • Page 22 Chapter 1 Introduction ST402-AG41-24V ST Unit RUN Mode Bar-Code Reader* (Limited to tested models) RS422 Cable CA3-CBL422/5M-01 External Device Controller, Card Reader etc. RS422 Cable (User-created)* Siemens PLC S7-200/300/400 Series This communication port is designed exclusively to be used for an MPI Direct Connection with Seimens Corporation S7-200/300/400 Series PLCs.
  • Page 23 ST Series User’s Manual ST403-AG41-24V ST Unit RUN Mode When using the Internal 2-Port feature* Mitsubishi GPP Function Software* Transfer Cable GPW-CB02 GPW-CB03 (Commercial Products) Bar-Code Reader* (Limited to tested models) RS232C Cable* CA3-CBL232/5M-01 RS422 Cable* CA3-CBL422/5M-01 Mitsubishi PLC FX Series connection Cable CA3-CBLFX/1M-01 CA3-CBLFX/5M-01...

  • Page 24: St Edit Mode Peripherals

    Chapter 1 Introduction For recommended units, Recommended Units (Page 1-8) Certain types and models of devices cannot be connected. GP-PRO/PBIII for Windows Device/PLC Connection Manual (included with the screen editor software) This feature can only be used with Mitsubishi A, QnA and FX Series PLCs. For a list of compatible units, GP-PRO/PBIII for Windows Device/PLC Connection Manual (included with the screen editor software)

  • Page 25: Recommended Units

    ST Series User’s Manual Recommended Units The following tables list I/O devices that have been confirmed to be compatible with the ST. If you connect a device other than those listed below, be sure to confirm that the connection functions correctly using an actual unit.

  • Page 26: Accessories

    Chapter 1 Introduction 1.3 Accessories All optional equipment listed here is produced by Digital Electronics Corporation. Available Software Product Name Model No. Description GP-PROPB III C-Package02 (GP-PRO/PB Software to be used to create the III for Windows Ver. 6.30 or GPPRO-CNT01W-P02 ST's screen data.

  • Page 27: Maintenance Options

    ST Series User’s Manual Certain types of PLCs cannot be connected. Option Product Name Model No. Description Disposable, dirt-resistant sheet for the Screen Protection Sheet ST's screen. The ST's touch panel can ST400-DF01 (Hard Type) be operated with this cover sheet attached.

  • Page 28: General Specifications

    Specifications 2.1 General Specifications 2.2 Functional Specifications 2.3 Interface Specifications 2.4 Part Names and Functions 2.5 Dimensions...

  • Page 29: Electrical

    ST Series User’s Manual 2.1 General Specifications 2.1.1 Electrical Rated Voltage DC24V Rated Voltage Range DC19.2V to 28.8V Allowable Voltage Drop 2ms or less Power Consumption 7W or less In-Rush Current 50A or less AC500V 20mA for 1 minute Voltage Endurance (between charging and FG terminals) 20MΩ...

  • Page 30: Structural

    Chapter 2 Specifications 2.1.3 Structural Grounding 100Ω or less, or your country's applicable standard Ratings Equivalent to IP65 (JEM 1030), NEMA#250 Type4X/12 (For front panel of installed unit) External Dimensions W130 mm [5.12 in] x H104 mm [4.09 in] x D41 mm [1.61 in] Weight 0.4Kg (0.9lb) or less Cooling Method...

  • Page 31: Functional Specifications

    ST Series User’s Manual 2.2 Functional Specifications 2.2.1 Display Type Monochrome LCD Resolution 320 x 240 pixels Active Display Area W76.7 mm [3.02in.] x H57.5 mm [2.26in.] Black and White, 2 levels of gray/Black and White, 8 levels of Colors gray (Color switching is done via software) ST400-AG41-24V...

  • Page 32: Memory

    Chapter 2 Specifications 2.2.2 Memory User screen area: 640KB Application Approx. 200 screens at 3.2KB/screen 96KB User backup memory Data Backup Uses a rechargeable lithium battery A Lithium battery's lifetime is: 10 years when the battery's ambient temperature is 40°C or less. 10 years when the unit's abmbient temperature is 25°C or less.

  • Page 33: Interfaces

    ST Series User’s Manual 2.2.5 Interfaces ST400-AG41-24V Asynchronous Transmission : RS-422 (4-wire or 2-wire) Data Length: 7 or 8 bits Serial I/F (X) Stop Bit: 1 or 2 bits Parity: None, Odd or Even Data Transmission Speed: 2,400bps to 115,200bps Asynchronous TTL level nonprocedural command I/F <During screen file development>...

  • Page 34: St403-Ag41-24V

    Chapter 2 Specifications ST403-AG41-24V Network Interface (X) Ethernet(IEEE802.3) 10BASE-T Asynchronous Transmission: RS-232C/RS-422 Data Length: 7 or 8 bits Serial I/F(Y) Stop Bit: 1 or 2 bits Parity: None, Odd or Even Data Transmission Speed: 2,400bps to 115,200bps Asynchronous TTL level nonprocedural command I/F <During screen file development>...

  • Page 35: Interface Specifications

    ST Series User’s Manual 2.3 Interface Specifications 2.3.1 ST400-AG41-24V Serial Interface RS-422 Interface (X) Pin Connection Pin No. Signal Signal Name Direction Receive data A Input Receive data B Input Send data A Output Enable receive A Output Ground Clear send B Input Send data B Output...
  • Page 36 Chapter 2 Specifications • RS-232C can be used to connect the ST with Devices/PLCs. • Use inch type screw (#4-40UNC) as set screws. 2.3.3 ST402-AG41-24V Serial Interface RS-485 (MPI) Interface (X) Pin Connection Pin No. Signal Signal Name Direction No connection No connection LINE(+) Line (+)

  • Page 37: Expansion Serial Interface

    ST Series User’s Manual Expansion Serial Interface RS-422 Interface (Y) Pin Connection Pin No. Signal Signal Name Direction Receive data A Input Receive data B Input Send data A Output Enable receive A Output Ground Clear send B Input Send data B Output Clear send A Input...
  • Page 38 Chapter 2 Specifications 2.3.4 ST403-AG41-24V Ethernet Interface This is the Ethernet Interface of 10 BASE-T. LED lights up or blinks according to the status. Contents When the power supply is on, LED lights up. Orange When sending or receiving, LED blinks. Green When linking, LED lights up.

  • Page 39: Part Names And Functions

    ST Series User’s Manual 2.4 Part Names and Functions A: Display B: Touch Panel C: Function Switch (F1 to F6) D: Power Lamp E: Power Plug F: RS-422 Interface (X) A, B Front G: RS-232C Interface (Y) H: RS-485(MPI) Interface (X) I: RS-422 Interface (Y) J:Ethernet Interface (X) ST400-AG41-24V Bottom...

  • Page 40: Dimensions

    Chapter 2 Specifications 2.5 Dimensions 2.5.1 ST Series External Dimensions 118[4.65] 118[4.65] Unit:mm[in.] Unit:mm[in.] 41[1.61] 41[1.61] 130[5.12] 130[5.12] 5[0.20] 5[0.20] Front Front Right Side Right Side The following drawing shows the ST Series unit with installation fasteners. Unit:mm[in.] 129[5.08] 64.5[2.54] 41[1.61] 139[5.47] 5[0.20]...

  • Page 41: Panel Cut Dimensions

    ST Series User’s Manual 2.5.2 Panel Cut Dimensions 118.5 +1 [4.67 +0.04 ] Under 4-R3 Unit: mm [in.] 2.5.3 Installation Fasteners 16[0.63] Unit:mm[in] 16.6[0.65] 31[1.22] 2-14...

  • Page 42: Chapter 3 Installation And Wiring

    Installation and Wiring 3.1 Installation 3.2 Wiring Precautions 3.3 Tool Connector 3.4 Ethernet Cable Connector...

  • Page 43: Installation Procedures

    ST Series User’s Manual 3.1 Installation 3.1.1 Installation Procedures Follow the steps given below when installing the ST. Check the Installation Gasket’s Seating It is strongly recommended that you use the installation gasket, since it absorbs vibration in addition to repelling water.

  • Page 44: Creating A Panel Cut

    Chapter 3 Installation and Wiring Creating a Panel Cut Create the correct sized opening required to install the ST, using the installation dimensions given. 2.5.2 Panel Cut Dimensions (Page 2-14) The installation gasket, installation brackets and attachment screws are all required when installing the ST. Panel Panel Cut Area...
  • Page 45 ST Series User’s Manual • Be sure that the ambient operation temperature and the ambient humidity are within their designated ranges. (When installing the ST in a cabinet or enclosure, the term “ambient operation temperature” indicates the cabinet or enclosureís internal temperature.

  • Page 46: Installing The St

    Chapter 3 Installation and Wiring Installing the ST (1) Insert the ST into the panel cut out, as shown here. (2) Insert the installation fasteners into the ST’s insertion slots, on the right and left side of the unit. Slot Installation panel Hook •...
  • Page 47 ST Series User’s Manual (3) Installation fasteners are made to slide to a back side. (4) Use a Phillips screwdriver to tighten each fastener screw and secure the ST in place. • A torque of only 0.5 Nïm is sufficient to tighten these screws. Do not use too much force, since it may damage the ST unit.

  • Page 48: Wiring Precautions

    Chapter 3 Installation and Wiring 3.2 Wiring Precautions 3.2.1 Connecting the Power Cord To avoid an electric shock, be sure the power cord is unplugged from the power outlet when connecting the power terminals to the ST unit. The ST400-AG41-24V, ST401-AG41-24V, ST402-AG41-24V and ST403-AG41-24V are designed to use only DC24V power.

  • Page 49: Power Plug Specifications

    ST Series User’s Manual • Power Cord Specifications Power Cord Diameter 0.2 to 2.5 mm (0.0001 to 0.0097 inch ) (24 to 12 AWG) Conductor Type Simple or Twisted Wire Conductor Length • If the Conductor's end (individual) wires are not twisted correctly, the end wires may either short against each other, or against an electrode.

  • Page 50: Connecting The Power Supply

    Chapter 3 Installation and Wiring • Use flat screwriver (SIZE 0.6 x 3.5) to tighten the terminal block wire set screws. The torque required to tighten these screws is 0.5 to 0.6 Nïm. • Do not solder the wire itself. •...

  • Page 51: Grounding

    ST Series User’s Manual 3.2.3 Grounding Do not use common grounding, since it can lead to an accident or machine breakdown. Other ST Unit Equipment • When connecting an FG ground wire to the Power Plug's FG terminal, be sure to create an exclusive ground.

  • Page 52: I/O Signal Line Placement

    Chapter 3 Installation and Wiring 3.2.4 I/O Signal Line Placement • Input and output signal lines must be separated from the power control cables for operating circuits. • If this is not possible, use a shielded cable and connect the shield to the ST's frame. 3.3 Tool Connector The ST’s Data Transfer Cable, Memory Loader, or the Bar Code Reader can be attached to the ST unit’s Tool Connector.

  • Page 53: Ethernet Cable Connector

    ST Series User’s Manual 3.4 Ethernet Cable Connector Use the following drawing to locate your ST unit’s Ethernet connector. The ST Ethernet interface is IEEE802.3 compatible, and transmits data at 10Mbps. (The Ethernet I/F is equipped on only the ST.) •...

  • Page 54: Chapter 4 Data Transfer

    Data Transfer 4.1 Serial Data Transfer 4.2 Ethernet Data Transfer...

  • Page 55: Serial Data Transfer

    ST Series User’s Manual 4.1 Serial Data Transfer The following explains how to connect Pro-face’s data transfer cable to your PC and to the ST. • Please connect it at an angle correct so as not to push it forcibly with the connec- tor when you install the cable.
  • Page 56 Chapter 4 Data Transfer When using USB transfer cable (GPW-CB03) Please install the USB connector of the USB transfer cable in the USB port of the personal computer. Connected to the Connected to the PC's USB port ST's Tool Connector •...

  • Page 57: Chapter 5 Offline Mode

    ST Series User’s Manual After Completing Data Transfer using ST setup Transfer screen data from the screen editor software, and select the “Transfer” mode. Please switch from an off-line mode to "Transmission of the screen data" mode by hand power when not changing.

  • Page 58: Ethernet Data Transfer

    Chapter 4 Data Transfer 4.2 Ethernet Data Transfer The ST403 unit is equipped with the Ethernet I/F which allows you to setup the ST via an Ethernet network, as well as transfer ST screen data. (Unlike ST403 the other units are not equipped with the Ethernet I/F.) •...
  • Page 59 ST Series User’s Manual When transferring data using the ST setup is completed How to manually set an IP address and transfer data Set an IP address in the OFFLINE mode “INITIAL SETTING / OPERATING ENVIRONMENT SETTING / EXTENSION SETTING / ETHERNET INFORMATION SETTING”. However, in case that an IP address is preset in the PC’s screen editor software, the IP address is set in the ST.
  • Page 60 Chapter 4 Data Transfer Checking the IP Address Use the following procedure to check the IP Address assigned to the ST and some consideration/precautions. 1) Display the menu bar. For instructions on how to display the menu bar, 6.4.3 Set Up Touch Panel (page 6-13) 2) Click on the left-side cell of the menu bar to display the next menu.
  • Page 61 ST Series User’s Manual Memo...

  • Page 62: Entering Offline Mode

    OFFLINE Mode 5.1 Entering OFFLINE Mode 5.2 OFFLINE Mode Main Menu 5.3 Initialization 5.4 Self-Diagnosis...

  • Page 63: Entering Offline Mode

    ST Series User’s Manual 5.1 Entering OFFLINE Mode To initialize your ST or perform self-diagnosis, you must first switch the ST to OFFLINE mode. There are two ways to enter OFFLINE mode. First, is immediately after plugging in the ST's power cord, and second, by using the Forced Reset feature.

  • Page 64: From The Menu Bar

    Chapter 5 OFFLINE Mode 5.1.2 From the Menu Bar From the ST unitís Menu Bar, touch the OFFLINE square and the OFFLINE mode Main Menu will appear 6.4.3 Set Up Touch Panel SYSTEM RESET MODE (Page 6-14) GP-PRO/PBIII for Windows Device/PLC Connection Manual (included with the screen editor soft- ware) If a Password has been entered in the Initialize/ Set Up System area, before entering the OFFLINE mode, the following screen appears.

  • Page 65: Offline Mode Main Menu

    ST Series User’s Manual 5.2 OFFLINE Mode Main Menu Each menu item shown below has different settings that must be set to match the corresponding PLC in order for the ST to communicate properly. Entering OFFLINE mode calls up the following screen. Select the desired menu item by touching the corresponding screen item bar.

  • Page 66: Initialization

    Chapter 5 OFFLINE Mode 5.3 Initialization Selecting A Menu Touch the menu item, or input field to select it. Entering Numbers After selecting an input field by touching it, use the numeric touch keys located at the bottom of the screen to enter numeric values.

  • Page 67: After All Setting Data Is Entered

    ST Series User’s Manual After All Setting Data is Entered Touch the top-right [SET] button. If you wish to exit the screen without saving the changes, touch the CANCEL button. • Press the [SET] key to write the Setup conditions onto the Internal FEPROM, which may take some time, causing a delay in return- ing to the previous screen.

  • Page 68: Self-Diagnosis

    Chapter 5 OFFLINE Mode 5.4 Self-Diagnosis Selecting a Sub-Display Touch the desired the menu item and that sub-display will appear. [SET], [ESC] Keys After selecting the Self Diagnosis item, the [SET], and [ESC] keys may appear at different times at the top of the screen.

  • Page 69: Return To Main Menu

    ST Series User’s Manual When an Error Message displays To return to the self-diagnosis menu screen when the error message is displayed by the self-diagnosis, it pushes in order in the lower left corner of the displayed screen (1) and the lower right corner (2). When the lower left corner is pushed while pushing the lower right corner of the screen (2), the bril- liance control is displayed.

  • Page 70: Chapter 6 Initializing The St

    Initializing the ST 6.1 Initialization Screen 6.2 Initialization Items 6.3 System Environment Setup 6.4 Set Up I/O 6.5 PLC Setup 6.6 Initialize Internal Memory 6.7 Set Up Time 6.8 Set Up Screen 6.9 Font Setting...

  • Page 71: Initialization Screen

    ST Series User’s Manual 6.1 Initialization Screen Occasionally, you may want to change your ST's general operation settings. The settings used for this are found in the INITIALIZE option in the ST OFFLINE mode's MAIN MENU. This chapter explains each of the OFFLINE mode's INITIALIZE items. However, there are 2 types of INITIALIZE settings, those for the 1:1 connection and those for the n:1 (multi-link) connection The n:1 mark appears on original menu items related to n:1 multi-link connection items.

  • Page 72: Initialization Items

    Chapter 6 Initializing the ST 6.2 Initialization Items This chapter explains the contents of the Initialize setup items listed below. For information about screen operations and numeric input. 5 OFFLINE Mode (Page 5-1) The INITIALIZE menu includes the following items. SYSTEM ENVIRONMENT INITIALIZE MEMORY SETUP...

  • Page 73: System Setup

    ST Series User’s Manual 6.3 System Environment Setup These settings allow you to adjust the ST's operation environment. System Environment SETUP includes the SYSTEM SETUP, SYSTEM DATA AREA, GLOBAL WINDOW SETUP, and CHARACTER STRING DATA SETUP screens. 6.3.1 System Setup STAND-BY MODE TIME [MIN] To extend the life of the ST's backlight, the ST is equipped with a screen saver function that automatically turns the unit's backlight (s) OFF when no operations have occurred for a designated period of time.

  • Page 74: System Area Setup

    Chapter 6 Initializing the ST START TIME [SEC] This setup determines the start-up time of the ST. Use this setup to adjust the power up sequence so that the ST starts up after the PLC. TOUCH BUZZER SOUND Setup whether or not the ST beeps when pressed. PASSWORD SETUP The password setting is used when changing to the Initialize Memory or Initialize (OFFLINE mode) Screens.
  • Page 75 ST Series User’s Manual When these five items, "Current Screen Number", "Error Status", "Clock Data (Current)", "Change Screen Number", and "Display ON/Off", have been selected, word addresses are assigned to each item, in order, as shown here. The System DataArea selection process follows this formula [System Data Start Address + n]. For example, if the System Area Start Address was D00200, and the Change Screen Number option had been selected if you refer to the System Area Contents screen displayed above because Change Screen No's address is +6, its word address would be D00200+6=D00206.

  • Page 76: Global Window Setup

    Chapter 6 Initializing the ST 6.3.3 Global Window Setup The ST unit can display three screens at any one time, one Global Window and two Local Windows. The Global Window is common to all the display screens. The Local Window displays exclusively on the corresponding base screen.

  • Page 77: Character String Data Setup

    ST Series User’s Manual LOCATION Enter the value used for the (Global WINDOW) LOCATION. This field is enabled only when GLOBAL WINDOW ACCESS is set to direct. 6.3.4 Character String Data Setup Character String Data ordering varies from manufacturer to manufacturer. Setup the Character String Data order here to match the corresponding PLC.
  • Page 78 Chapter 6 Initializing the ST I) Data Device Storage Order B C D E F G H E.g. Characters Storage from Start Data Storage from End Data D0100 D0100 D0101 D0101 D0102 D0102 D0103 D0103 II) Word Byte LH/HL Order B C D E.g.
  • Page 79 ST Series User’s Manual Relationship between K-tag Write Character Value and PLC Device 16 bit Devices ST stores the character string from the start, as groups of 2, into1 PLC Device. When there are nine characters, they are arranged as shown below. •...

  • Page 80: Set Up I/O

    Chapter 6 Initializing the ST 6.4 Set Up I/O This section describes the communication setup with the Host (PLC) and the setup for any peripheral equip- ment. The SET UP I/O menu includes the SET UP SIO, COMMUNICATION SETUP, SETUP I/O, DIS- PLAY SETUP, PRINTER SETUP, EXPANSION SERIAL SETUP, EXPANSION SERIAL ENVIRONMENT SETUP, SET UP CAPTURE OPERATION, FUNCTION SETUP and COMMUNICA- TION PORT SET UP menus.
  • Page 81 ST Series User’s Manual COMMUNICATION RATE The COMMUNICATION RATE (baud rate) is the data communication speed, measured in bits per second (bps), between the ST and PLC. Match the COMMUNICATION RATE values in both the PLC and ST. Depending on the rate selected, certain PLCs may not be able to be used. GP-PRO/PBIII for Windows Device/PLC Connection Manual (included with the screen editor soft- ware) DATA LENGTH...

  • Page 82: Communication Setup

    Chapter 6 Initializing the ST 6.4.2 Communication Setup RECEIVE TIMEOUT (1-127) PLC sets the value used for the data reception timeout (PLC-ST). If the cable is not connected, data communication will Timeout in one second, regardless of this setting's value. The default is "10" seconds. •...

  • Page 83: System Reset Mode

    ST Series User’s Manual SYSTEM RESET MODE Designates whether to display or hide the Menu Bar. The Menu Bar can be displayed using the following pro- cedure when "ON" is selected Steps to run SYSTEM RESET While pressing down on the bottom right corner (1) of the screen, press the upper right corner (2). At the same time, press the bottom left corner (3) to enter the FORCE RESET Operation.

  • Page 84: Brightness Adjustment

    Chapter 6 Initializing the ST • To end CONTRAST ADJUSTMENT mode, touch anywhere on the screen, except the bottom section. • CONTRAST ADJUSTMENT mode cannot be entered while waiting for ST to start up. • CONTRAST ADJUSTMENTs can be made even in the middle of RUN mode (PLC<—> ST communication).

  • Page 85: Display Setup

    ST Series User’s Manual SET UP LCD To reverse the screen display colors, touch SET UP LCD on the SET UP I/O screen to change the setting from "NORMAL" to "REVERSE", and then touch the "SET" key. The display color will be reversed and the previ- ous screen will reappear.

  • Page 86: Expansion Serial Setup

    Chapter 6 Initializing the ST 6.4.6 Expansion Serial Setup The following explains the setup for communicating with a device connected to the Expansion Serial Inter- face. This setup screen will not display unless the communication protocol for the Expansion Serial Interface (specified with “SET UP EXPANSION SIO"...

  • Page 87: Expansion Serial Environment Setup

    ST Series User’s Manual 6.4.7 Expansion Serial Environment Setup Can only display the setting data entered in the screen editor software. This data cannot be changed. 6.4.8 COMMUNICATION PORT SETUP This feature is not available. 6-18...

  • Page 88: Plc Setup

    Chapter 6 Initializing the ST 6.5 PLC Setup Set up the ST System Area and the Unit number in this screen. Because 1:1 and n:1 ST connections utilize different settings, confirm your connection's needs before using any settings. • The screens that appear will depend on the PLC type you selected in the screen editor software. GP-PRO/PBIII for Windows Device/PLC Connection Manual (included with the screen editor software) •...

  • Page 89: Station Setup (N:1)

    ST Series User’s Manual UNIT No. Enter the PLC Unit number here. Check that it matches the one set up in the PLC. SYSTEM AREA READING When using a Block Display Trend Graph, setup the Reading Area Size (in word units) to match the Trend Graph's data size.
  • Page 90 Chapter 6 Initializing the ST Connection List The word address for the Connection List sets up the number of ST's connected to the PLC, which must be registered beforehand on the PLC side. When these ST's are connected to the PLC, the corresponding PLC bit numbers for the particular ST Stations (see below) should be turned on by the PLC.

  • Page 91: Customize Setup (N:1)

    ST Series User’s Manual STATION NO. (0-15) This is the setup for the ST Station Number mentioned above. The setup range is from 0 to 15, and the only other restriction is the ST STATION NO. must be unique in the system. If STATION NO.'s are repeated, a COMMUNICATION ERROR occurs.

  • Page 92: St Touch Monopolize

    Chapter 6 Initializing the ST TIME TIME Operation Priority Display Priority Display Priority Operation Priority # of ST # of ST OPERATION RESPONSE DISPLAY RENEWAL CYCLE ST TOUCH MONOPOLIZE The monopolizing of touch panel use can be set ON or OFF. When you want to use the PLC exclusively with a Momentary operation setup on the touch panel, turn ST TOUCH MONOPOLIZE ON.

  • Page 93: Subnet Mask

    ST Series User’s Manual 6.5.4 Ethernet Setup This menu is for Ethernet settings. This information is used as setting data during ST setup or screen transfer, or, if the Pro-Server software is used, for the 2-Way Driver. (Only ST403 unit.) •...

  • Page 94: Syslog Setup

    Chapter 6 Initializing the ST GATEWAY Sets up the gateway’s IP address. Only a single gateway can be set up. If you are not using a gateway, enter “0”. • To use Ethernet networking, click on [Initial Settings], [PLC Setup], [PLC Setup] and [Ethernet Setup].

  • Page 95: Others Setup

    ST Series User’s Manual 6.5.6 Others Setup Designates the ST operation performed when a 2-Way driver error occurs. BUZZER ON ERROR Enables/disables the buzzer sound output produced when an error related to the 2-Way driver operation occurs. DISPLAY WARNING Enables/disables the warning message display used when an error related to the 2-Way driver operation occurs.

  • Page 96: Initialize Internal Memory

    Chapter 6 Initializing the ST 6.6 Initialize Internal Memory This section explains how to initialize the ST's internal data. 6.6.1 Initialize ST Memory This command erases all the ST screen data and initializes the ST's SRAM. • You cannot cancel the Initialization procedure after pressing the Start key. •...

  • Page 97: Set Up Time

    ST Series User’s Manual 6.7 Set Up Time Sets the ST's internal clock. SET UP TIME Enter date and time corrections to the date and time displayed in the PRESENT TIME. • The ST's internal clock has a slight error. At normal operating temperatures and conditions, with the ST operating from its lithium battery, the degree of error is 65 seconds per month.

  • Page 98: Alarm Message

    Chapter 6 Initializing the ST 6.8 Set Up Screen The initial screen display upon powering up, the character size when in RUN mode, and other general screen items are setup here. INITIAL SCREEN NO. Set up the screen file number that will display first upon powering up. If the BIN option for DATA TYPE OF SCREEN NO in SYSTEM SET UP had been selected, enter a number from 1 to 8999.

  • Page 99: Font Setting

    ST Series User’s Manual 6.9 Font Setting FONT SETTING Selects the font type displayed on the ST screen during operation. KANJI FONT QUALITY Designates the font display quality for enlarged characters. When [FONT SETTING] is set to [JAPAN] Single-byte characters will remain 8x16-dot characters when they are enlarged. Double-byte characters are displayed as: Here, characters are displayed using 16x16-dot "blocks".

  • Page 100: Chapter 7 Run Mode And Errors

    RUN Mode and Errors 7.1 RUN Mode 7.2 Self-Diagnosis 7.3 Troubleshooting 7.4 Error Messages 7.5 Error Message Details...

  • Page 101: Run Mode

    ST Series User’s Manual 7.1 RUN Mode There are two ways of entering the ST's RUN mode; immediately after plugging in the unit's power cord, or from the ST's OFFLINE mode. 7.1.1 After Connecting the Power Cord The method of ST startup will vary, depending on the “START TIME” setting in the “Initialization Settings” / “System Setup”...

  • Page 102: Via Offline Mode

    Chapter 7 RUN Mode and Errors 7.1.2 Via OFFLINE Mode Touch the MAIN MENU’s RUN selection to start your downloaded “project”. The INITIALIZE area's SET UP SCREEN feature designates the first screen that appears in RUN mode, and, after this screen appears, communication with the PLC begins.

  • Page 103: Self-Diagnosis

    ST Series User’s Manual 7.2 Self-Diagnosis The ST unit is equipped with a number of self-diagnosis features used to check its System and Interfaces for any problems. 7.2.1 Self-Diagnosis Item List • Checks all the figures and tiling patterns. • Checks each ST touch panel square.

  • Page 104: Self-Diagnosis - Details

    Chapter 7 RUN Mode and Errors 7.2.2 Self-Diagnosis - Details This section explains the contents of SELF-DIAGNOSIS. For information on how to operate the Screen, 5 OFFLINE Mode (Page 5-1) for information about how to set up the Special Tools, 3 Installation and Wiring (Page 3-1) DISPLAY PATTERN Used when the buzzer will not sound and when the device contents will not display correctly to check the...

  • Page 105: Tool Connector Loop Back

    ST Series User’s Manual TOOL CONNECTOR LOOP BACK Use the Tool Connector Control line and Send/Receive line check when the ST cannot send and receive data from the PC. To run the check, connecting a Tool Connector Check Loop Back Cable (Dsub9 pin, pin-side) mounted to the Transfer Cable (GPW-CB02) is necessary.

  • Page 106: Expansion Serial I/F

    Chapter 7 RUN Mode and Errors EXPANSION SERIAL I/F Checks the Send/Receive line of the Expansion Serial Interface when an abnormality occurs. To run the check, you must connect the SIO cable. If all is normal, the message [OK] appears. If there is a problem, an error message appears.

  • Page 107: Troubleshooting

    ST Series User’s Manual 7.3 Troubleshooting This section describes how to find and resolve problems that may occur on the ST. If there is a problem with the PLC, please refer to the corresponding PLC manual. 7.3.1 Possible Types of Trouble The following items are problems that may occur while using this unit.

  • Page 108: No Display

    Chapter 7 RUN Mode and Errors 7.3.2 No Display Follow the flowchart below when the screen does not display when powering up, or the screen turns OFF by itself during RUN mode, to find an appropriate solution. No Screen Display Transfer screen data from the screen Has data transferred editing software.
  • Page 109 ST Series User’s Manual Is the SIO cable, AUX cable connected properly to t his unit? Connect the cable properly. 3 Installation and Wiring Go to OFFLINE mode.* (page 3-1) & Device/PLC (Press the upper left Connection corner of the screen) Manual (included with the screen creation software) Possible problems with the PLC.

  • Page 110: No St/Host Communication

    Chapter 7 RUN Mode and Errors 7.3.3 No ST/Host Communication When the ST will not communicate with the host PLC, follow the flowchart below to find both the cause of the problem and a suitable response. Or, if an error message displays on the screen, check the error code to find the appropriate solution. 7.4 Error Messages (Page 7-15) Does not communicate Unplug the ST’s power...
  • Page 111 ST Series User’s Manual Is the Are the corresponding SELF-DIAGNOSIS/ SIO INITIALIZE SIO CHECK OK? settings OK? There is a problem with the ST unit. Please contact your local ST distributor. 6 Initializing the ST (page 6-1) Are all Tags set up correctly? Possible problems with the PLC.

  • Page 112: Touch Panel Does Not Respond

    Chapter 7 RUN Mode and Errors 7.3.4 Touch Panel Does Not Respond When the touch panel does not respond, or its response time is very slow after it is pressed, please use the flowchart below to find the origin of the problem, and the appropriate solution. Touch panel not responding In the INITIALIZE/ SET UP TOUCH PANEL option, Is INITIALIZE’s...

  • Page 113: Buzzer Sounds When St Power Is Turned On

    ST Series User’s Manual 7.3.5 Buzzer Sounds when ST power is turned ON If you start the ST unit and the internal buzzer sounds, use the following chart to find the reason and the appropriate solution. Buzzer Sound Timing Reason Solution Send the correct ST sys- tem program from the...

  • Page 114: Error Messages

    Chapter 7 RUN Mode and Errors 7.4 Error Messages This section explains the messages that appear when an error has occurred in the ST unit during RUN mode. The problem causing the error message and its related countermeasure are explained in the table below. After a problem has been solved, unplug the ST's power cord and then reattach it.
  • Page 115 ST Series User’s Manual Error Message Problem Counter Measure Specific PLC related error, or an 7.5 Error Message PLC COM. ERROR (02 : **) error has occurred with the PLC. Details (Page 7-17) ScreenData is corupted: SCREEN MEMORY DATA *nnnn indicates the Screen Number Check the screens that have IS CORRUPT that has an error.

  • Page 116: Error Message Details

    Chapter 7 RUN Mode and Errors 7.5 Error Message Details 7.5.1 System Errors Indicates a fault in the basic operations of the ST. Following the error message, an error code, as shown below, will appear. Report the error number and details on how the error developed to your local ST distributor.
  • Page 117 ST Series User’s Manual When the ST changes to OFFLINE mode during RUN mode When the ST changes to OFFLINE mode without the user first pressing the screen, there is a possibility that the screen data has been damaged. In this case, after the SYSTEM ERROR displays, the screen automatically reverts to OFFLINE mode after about 10 seconds.

  • Page 118: Illeagal Address In Screen Data

    Chapter 7 RUN Mode and Errors 7.5.2 Illeagal Address in Screen Data Caused by an overlap of addresses. After the error message, error codes, as listed below, will appear. If the error cannot be fixed, please report the error code and details on how the error developed to your local ST distributor. ILLEGAL ADDRESS IN SCREEN AREA (00B:XXX:XXX) Error No.2 (Refer to Table below)

  • Page 119: Plc Com. Error

    ST Series User’s Manual 7.5.3 PLC Com. Error Appears when the address setup for tags exceeds the address range used in the host (PLC.) Check the Error Number that appears and use the following table to solve the problem. PLC COM. ERROR (02:XX) Error No.

  • Page 120: Clock Setup Error

    Chapter 7 RUN Mode and Errors • In Hitachi Industrial Equipment System’s HIDIC H (HIZAC H) Series, the error code is divided into 2 bytes, whereas the ST Error Number is composed of 1 byte codes. E.g. Reply Return Display Command Code Error No.

  • Page 121: Screen Tag Limit Exceeded (Max. Of 384)

    ST Series User’s Manual 7.5.5 Screen Tag Limit Exceeded (max. of 384) When tags are setup beyond the tag limit, all tags in excess of number 384 will be disabled. Plus, when tags involve registered Windows and loaded screens, they are disabled in this order: Window Registry, Load Screen.

  • Page 122: Extended Sio Script Error

    Chapter 7 RUN Mode and Errors 7.5.8 Extended SIO Script Error The following error message is displayed when an Extended SIO Script is not configured properly. The ST Series unit displays the error message on the bottom at the ST screen. Error Message Extended SIO Script Extended SIO Script Error (***)
  • Page 123 ST Series User’s Manual Memo 7-24...
  • Page 124 Maintenance 8.1 Regular Cleaning 8.2 Periodic Check Points 8.3 Changing the Backlight...

  • Page 125: Regular Cleaning

    ST Series User’s Manual 8.1 Regular Cleaning 8.1.1 Cleaning the Display When the surface or the frame of the display gets dirty, soak a soft cloth in water with a neutral detergent, wring the cloth tightly, and wipe the display. •...
  • Page 126 Chapter 8 Maintenance (3) Attach the new gasket to the ST. Be sure to insert the gasket into the ST's groove so that the gasket’s groove sides are vertical. (4) Check if the gasket is attached to the ST correctly. •...

  • Page 127: Electrical Specifications

    ST Series User’s Manual 8.2 Periodic Check Points To keep your ST unit in its best condition, please inspect the following points periodically. ST Operation Environment Is the operating temperature within the allowable range (0 C to 50 C )? Is the operating humidity within the specified range (10%RH to 90%RH, dry bulb temperature of 39 C or less)?
  • Page 128 Index Clock Setup Error ............7-21 Colors................2-4 Accessories ..............1-9 COMMUNICATION FORMAT........ 6-17 Active Display Area............. 2-4 COMMUNICATION PORT SETUP......6-18 After All Setting Data is Entered ......... 5-6 COMMUNICATION RATE ......6-12, 6-17 After Connecting the Power Cord........ 7-2 Communication Setup ..........
  • Page 129 Essential Safety Precautions..........2 Initialize ST Memory ..........6-27 Ethernet Cable Connector...........3-12 Initializing the ST............6-1 Ethernet Data Transfer..........4-5 INPUT PORT ...............7-6 Ethernet Interface ..........2-11, 2-12 In-Rush Current............2-2 Ethernet Setup ............6-24 Installation .............3-1, 3-2 Expansion Serial Environment Setup......6-18 Installation Fastener ...........1-10 EXPANSION SERIAL I/F ...........7-7 Installation Fasteners..........2-14 Expansion Serial Interface..........2-10...
  • Page 130 OBJ. PLC Has Not Been Setup........7-22 RS-422 cable..............1-9 OFFLINE displays During RUN Mode....... 7-8 RUN ................5-4 OFFLINE Mode............5-1 RUN Mode............7-1, 7-2 OFFLINE Mode Main Menu ........5-4 Omron SYSMAC Cable ..........1-9 Safety Icons..............2 ONLINE ERROR DISPLAY........6-29 Screen................
  • Page 131 SUBNET MASK ............6-24 SYSLOG Setup ............6-25 SYSTEM AREA READING ........6-20 System Area Setup ............6-5 System Area Size............6-5 SYSTEM AREA START ADR........6-19 SYSTEM AREA START DEV ........6-19 System Design ............2, 1-3 SYSTEM ENVIRONMENT SETUP......6-3 System Environment Setup ..........6-4 System Errors .............7-17 SYSTEM RESET MODE ..........6-14 System Setup ..............6-4 Text ................2-4...

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St400St401St402St403

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