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Minarik Manuals
DC Drives
MM10-115AC-PCM
User manual
Minarik MM10-115AC-PCM User Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Section 1. Specifications
Section 2. Dimensions
Figure 1 MM-PCM Dimensions
Figure 2 223-0159 Dimensions
Section 3. Installation
Heat Sinking
Mounting
Speed Adjust Potentiometer
Figure 3 Speed Adjust Potentiometer
Wiring
Shielding Guidelines
Line Fusing
Connections
Quick Disconnect Terminal Block
Figure 4 Quick-Disconnect Terminal Block
Power Inputs
Motor
Field Output Connections
Run/Stop Switch
Inhibit Switch
Speed Adjust Potentiometer
Analog Input Signal
Figure 5 MM-PCM Connections
Section 4. Operation
Before Applying Power
Select Switches
Signal Select Switch (SW501)
Figure 6 Signal Select Switch
Startup
Starting and Stopping Methods
Line Starting and Stopping
Dynamic Braking
Figure 7 Dynamic Brake Wiring
Inhibit Switch
Figure 8A Inhibit Terminals (Normally Closed)
Figure 8B Inhibit Terminals (Normally Open)
Run/Stop Switch
Section 5. Calibration
Minimum Speed (MIN OUT)
Maximum Speed (MAX SPD)
Torque (TORQUE LIMIT)
IR Compensation (IR COMP)
Figure 9 Recommended TORQUE LIMIT and IR COMP Settings
Acceleration (ACCEL)
Deceleration (DECEL)
Section 6.Application Notes
Multiple Fixed Speeds
Figure 10 Multiple Fixed Speeds
Adjustable Speeds Using Potentiometers in Series
Figure 11 Adjustable Speeds Using Potentiometers in Series
Independent Adjustable Speeds
Figure 12 Independent Adjustable Speeds
RUN/JOG Switch - Inhibit Connection
Figure 13 RUN/JOG Switch - Connection to Inhibit
RUN/JOG Switch - Potentiometer Connection
Figure 14 RUN/JOG Switch - Connection to Speed Adjust
Leader-Follower Application
Figure 15 Leader-Follower Application
Single Speed Potentiometer Control of Multiple Drives
Figure 16 Single Speed Potentiometer Control of Multiple Drives
Reversing
Figure 17 Reversing Circuit Wiring
Section 7. Diagnostic Leds
Figure 18 Diagnostic LED Locations
Section 8. Troubleshooting
Before Troubleshooting
Section 9. Accessories & Replacement Parts
Unconditional Warranty
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A n A mer ican C ont ro l Elec tron ics Bran d
M M- PCM S er i es
USER MANUAL
M M 03 - 115AC -P C M
M M 03 - 230AC -P C M
M M 10 - 115AC -P C M
M M 10 - 230AC -P C M
w w w . m i n a r i k d r i v e s . c o m
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Summarization of Contents
Safety First!
SAFETY WARNINGS
Text in gray boxes denotes important safety tips or warnings. Read carefully before performing procedures.
Section 1. Specifications
Section 2. Dimensions
Section 3. Installation
Heat Sinking
Details on required heat sinks for specific models and proper application of heat sink compound.
Mounting
Guidelines for mounting the drive, avoiding ESD, and ensuring proper grounding.
Speed Adjust Potentiometer
Instructions for mounting and wiring a remote speed adjust potentiometer.
Wiring
Wire gauge recommendations for logic and power wiring, and motor overload protection.
Shielding Guidelines
Recommendations for shielding conductors to prevent induced voltage and noise.
Line Fusing
Information on pre-installed fuses and guidelines for selecting appropriate fuse sizes.
Connections
Instructions for connecting the drive via the quick-disconnect terminal block.
Power Input
Connecting AC line power leads and recommendations for master power switches.
Motor
Connecting DC motors to terminals A1 and A2, and ensuring correct rotation direction.
Field Output Connections
Instructions for connecting field output for shunt wound motors, and restrictions for permanent magnet motors.
Analog Input Signal
Wiring the drive to accept analog voltage or current signals for speed control.
Inhibit Switch
Connecting and operating inhibit switches for controlling motor stop and acceleration.
Run/Stop Switch
Using the Run/Stop switch for deceleration to minimum speed and acceleration.
Section 4. Operation
Before Applying Power
Pre-operation checks including verifying no foreign material on PCB and correct switch settings.
Select Switches
Configuration of the Signal Select Switch (SW501) for current or voltage input.
Startup
Step-by-step procedure for starting the motor using the speed adjust potentiometer or input signal.
Starting and Stopping Methods
Recommended methods for starting/stopping, including dynamic braking and coasting.
Automatic Restart Upon Power Restoration
How drives automatically resume speed upon power application with correct settings.
Line Starting and Stopping
Using AC line voltage for infrequent starting and stopping; motor coasts to stop when power is removed.
Dynamic Braking
Using dynamic braking for rapid motor stops and selecting appropriate resistors.
Section 5. Calibration
Minimum Speed (MIN OUT)
Calibrating the MIN OUT setting to determine the minimum motor speed.
Maximum Speed (MAX SPD)
Calibrating the MAX SPD setting to determine the maximum motor speed.
Torque (TORQUE LIMIT)
Procedure for calibrating the TORQUE LIMIT setting to 150% of motor nameplate current.
IR Compensation (IR COMP)
Recalibrating IR COMP to maintain motor speed under varying load conditions.
Acceleration (ACCEL)
Setting the ACCEL trim pot to control the time taken for the motor to ramp to a higher speed.
Deceleration (DECEL)
Setting the DECEL trim pot to control the time taken for the motor to ramp to a lower speed.
Section 6. Application Notes
Multiple Fixed Speeds
Using resistors and switches to set multiple fixed motor speeds.
Adjustable Speeds Using Potentiometers In Series
Using multiple potentiometers in series with a switch for adjustable speed control.
Independent Adjustable Speeds
Wiring multiple potentiometers for independent speed control of multiple drives.
RUN/JOG Switch - Inhibit Connection
Connecting a RUN/JOG switch and pushbutton to the inhibit plug for jogging operations.
RUN/JOG Switch - Potentiometer Connection
Connecting a RUN/JOG switch and pushbutton to the speed adjust potentiometer.
Leader-Follower Application
Using a PCM4 to monitor a leader motor and set the speed of a follower drive.
Single Speed Potentiometer Control Of Multiple Drives
Using a USIM-8 for isolation to control multiple drives with a single potentiometer.
Reversing
Using a three-pole switch and dynamic brake for reversing motor direction.
Section 7. Diagnostic LEDs
Diagnostic LED Locations
Identifies the location and function of the drive's diagnostic LEDs (Current Limit, Inhibit, Power, Run).
Section 8. Troubleshooting
Before Troubleshooting
Essential preliminary checks to perform before diagnosing drive issues.
Section 9. Accessories & Replacement Parts
Displays
List of available display modules for closed and open loop systems.
Heat Sinks
Part number for the chassis heat sink kit.
Kits
Various kits available, including potentiometer & connector, and fuse kits.
Logic Cards
Available logic cards for current sensing in 5 Amp and 20 Amp versions.
Unconditional Warranty
A. Warranty
Details the product warranty period, repair/replacement policy, and exclusions.
B. Disclaimer
Disclaims all other warranties and responsibilities, including for injury or property damage.
C. Limitations of Liability
Limits liability for consequential damages, losses, and expenses.
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