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Item #22199
HYDRAULIC TUBING BENDER
INSTRUCTIONS
Tubing Bender Dies
sold separately

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Summarization of Contents

Specifications and Safety Information
Product Specifications
Details on motor, power, fluid, bore, stroke, and material capacity.
Safety Alert Definitions
Explanation of DANGER, WARNING, CAUTION, and NOTICE symbols.
General Safety Rules
Essential safety instructions for operating the tubing bender.
Instructions for Safe Operation
Work Area Safety
Guidelines for maintaining a safe and clear work environment.
Electrical Safety
Precautions related to power supply, cords, and grounding.
Personal Safety
Recommendations for operator alertness, PPE, and body positioning.
Power Tool Use and Care
Instructions for proper tool operation, maintenance, and storage.
Assembly Procedures
Caster Attachment
Instructions for mounting swivel and fixed casters to the frame.
Key Operational Hazards
Crucial safety warnings regarding pinch, cut, fall, and general injury hazards.
Pre-Operation Checks
Checking Hydraulic Fluid Level
Procedure to verify and fill the hydraulic fluid reservoir.
Attaching Degree Plate
Guidance on securing the degree plate to the bender frame.
Die Installation and Setup
Die Installation Notice
Information that dies are sold separately and matched sets.
Installation and Operation Basics
Attaching Degree Pointer
Steps for installing the degree pointer onto the die.
Installation Location Requirements
Guidelines for placing the bender on a stable, clean, and well-lit surface.
Working Space Considerations
Ensuring adequate clear space around the bender for safe operation.
Operational Hazards
Warnings for pinch, injury, and material handling during operation.
Operational Guidance and Tips
Advice on learning the tool, using templates, and preparing material.
Bending Process Steps
Power Switch and Emergency Stop
Description of the power switch, cover, and emergency stop button.
Workpiece Placement and Clamping
Steps for positioning the tube and applying the U-clamp.
Initial Bending Pressure
Applying downward pressure on the actuator handle to set the pointer.
Advanced Bending Techniques
Die Drive Pin Repositioning
Procedure for moving the die drive pin for subsequent bends.
Springback Compensation
Understanding and accounting for material springback during bending.
Tubing Layout and Maintenance
Tubing Bend Calculations
Formula and examples for calculating tubing length needed for bends.
Tubing Layout Length Chart
Chart providing approximate tubing lengths for various bend sizes.
Routine Maintenance Checks
Guidance on checking fluid, lubricating parts, and cleaning.
Storage and Protection
Recommendations for storing the bender to prevent rust.
Troubleshooting Guide
Common Problems and Solutions
Addresses issues like no power, low power, and cylinder stopping prematurely.
Additional Available Dies
List of optional dies available for purchase.

Table of Contents