Related Manuals for KAESER EPC1100-G
Summarization of Contents
Regarding this document
Using this document
Instructions on how to use the manual.
Technical Specifications
Nameplate
Information on the machine's nameplate.
Options
Lists possible options for the machine.
Electrical connection
Information on electrical connections.
Safety and Responsibility
Dangers
Potential dangers during operation.
Safe machine operation
Guidelines for safe operation.
Design and Function
Outline of the machine
Overview of the machine's design.
Options
Describes available options for the machine.
Technical Specifications
Pressure
Technical data on pressure specifications.
Safety and Responsibility
User's responsibilities
Outlines the responsibilities of the machine's user.
Danger Areas
Identifies areas considered dangerous.
Technical Specifications
Motor power and speed
Specifications for motor power and speed.
Safety and Responsibility
Safety Signs
Details on safety signs used.
Information signs
Explains information signs.
Technical Specifications
Compressor oil charge
Details the amount of compressor oil needed.
Safety and Responsibility
In emergency
Procedures for emergencies.
Correct fire fighting
Guidance on fire fighting.
Regarding this document
Symbols and labels
Explains symbols and labels used in the document.
Warnings
Explains danger levels and their meanings.
Technical Specifications
Compressor block
Details about the compressor block.
Ambient conditions
Specifies permissible ambient conditions for operation.
Ventilation
Details on ventilation requirements.
Technical Specifications
Pressure
Technical data on pressure specifications.
Noise emission [dB(A)]
Information on noise levels emitted by the machine.
Technical Specifications
Motor power and speed
Specifications for motor power and speed.
Compressor oil recommendation
Recommends suitable compressor oils.
Technical Specifications
Compressor oil charge
Details the amount of compressor oil needed.
Electrical connection
Information on electrical connections.
Technical Specifications
Power supply specifications
Details on supply cable and fusing.
Technical Specifications
Supply details 400V / 3 / 50Hz
Electrical supply data for 400V.
Supply details 500V / 3 / 50Hz
Electrical supply data for 500V.
Supply details 690V / 3 / 50Hz
Electrical supply data for 690V.
Technical Specifications
Supply details 230V / 3 / 60Hz
Electrical supply data for 230V (60Hz).
Supply details 380V / 3 / 60Hz
Electrical supply data for 380V (60Hz).
Technical Specifications
Supply details 440V / 3 / 60Hz
Electrical supply data for 440V (60Hz).
Option C5
Electrical connection data for oil level monitoring
Electrical connection details for oil level monitoring.
Mains conditions
Supply conditions at 400V/3/50Hz
Supply conditions for a specific voltage.
Safety and Responsibility
Basic instructions
Fundamental safety instructions.
Specified use
Defines the intended use of the machine.
Improper use
Risks associated with improper use of the machine.
Safety and Responsibility
User's responsibilities
Outlines the responsibilities of the machine's user.
Observe statutory and universally accepted regulations
User must follow regulations.
Determining personnel
Qualifications for personnel.
Safety and Responsibility
Dangers
Potential dangers during operation.
Safely dealing with sources of danger
How to safely handle sources of danger.
Safety and Responsibility
Dangers
Potential dangers during operation.
Compressed air quality
Air quality requirements for safety.
Operating fluids/materials
Hazards from operating fluids.
Safety and Responsibility
Dangers
Potential dangers during operation.
Conversion or modification of the machine
Dangers of unauthorized machine modifications.
Safe machine operation
Guidelines for safe operation.
Personal protective equipment
Importance and types of PPE.
Safety and Responsibility
Dangers
Potential dangers during operation.
Installation
Safety considerations for installation.
Commissioning, operation and maintenance
Safety during commissioning and operation.
Safety and Responsibility
Dangers
Potential dangers during operation.
De-commissioning, storage and disposal
Safety for decommissioning, storage, and disposal.
Danger Areas
Identifies areas considered dangerous.
Installation and Operating Conditions
Ensuring safety
Conditions for safe installation and operation.
Installation conditions
Requirements for installing the machine.
Determining location and clearances
Information on placement and distances.
Installation and Operating Conditions
Installation conditions
Requirements for installing the machine.
Ensuring the machine room ventilation
Requirements for adequate machine room ventilation.
Installation and Operating Conditions
Prevention of thermal problems
Instructions to prevent thermal issues.
Operating the machine in a compressed air network
Considerations for network connection.
Installation
Ensuring safety
Safety guidelines for installation work.
Installation
Reporting Transport Damage
Procedure for reporting transport damage.
Fitting the rubber pads
Instructions for fitting rubber pads.
Replacing the air filter
How to replace the air filter.
Installation
Connecting the machine with the compressed air network
Steps to connect to the air network.
Installing the venting valve
Instructions for installing the venting valve.
Installation
Installation examples
Suggestions for safety and control device installation.
Safety and Control Devices
Examples for installing safety and control devices.
Design and Function
Operating modes and control modes
Explains machine and external control modes.
Machine operating modes
Describes LOAD and READY modes.
External control unit
Requirements for activating the drive motor and other functions.
Design and Function
Safety devices
Lists safety and regulating devices.
Safety and regulating devices
Details safety and control devices to be installed by user.
Design and Function
Accessories
Describes available accessories for the machine.
Retrofitting the sound enclosure (accessory)
Instructions for fitting a sound enclosure.
Installation and Operating Conditions
Ensuring safety
Conditions for safe installation and operation.
Installation conditions
Requirements for installing the machine.
Determining location and clearances
Information on placement and distances.
Installation and Operating Conditions
Installation conditions
Requirements for installing the machine.
Ensuring the machine room ventilation
Requirements for adequate machine room ventilation.
Installation and Operating Conditions
Prevention of thermal problems
Instructions to prevent thermal issues.
Operating the machine in a compressed air network
Considerations for network connection.
Installation
Ensuring safety
Safety guidelines for installation work.
Installation
Reporting Transport Damage
Procedure for reporting transport damage.
Fitting the rubber pads
Instructions for fitting rubber pads.
Replacing the air filter
How to replace the air filter.
Installation
Connecting the machine with the compressed air network
Steps to connect to the air network.
Installing the venting valve
Instructions for installing the venting valve.
Installation
Installation examples
Suggestions for safety and control device installation.
Safety and Control Devices
Examples for installing safety and control devices.
Installation
Two machines with one air receiver
Example setup for multiple machines.
Connecting the machine to the power supply
Guide for connecting power supply.
Installation
Connecting the machine to the power supply
Guide for connecting power supply.
Installation
Options
Information on connecting/installing optional features.
Option C5: Oil level monitoring
Details on connecting the oil level monitoring option.
Installation
Option C5: Oil level monitoring
Details on connecting the oil level monitoring option.
Connecting the oil level monitor
How to connect the oil level monitor.
Float switch
Information on the float switch setting.
Installation
Option C5: Oil level monitoring
Details on connecting the oil level monitoring option.
Adjusting the setting
How to adjust the oil level monitoring setting.
Initial Start-up
Ensuring safety
Safety instructions for commissioning.
Initial Start-up
Instructions to be observed before commissioning or re-commissioning
Checklist for commissioning.
Checking installation and operating conditions
Items to check before commissioning.
Initial Start-up
Motor protection
Setting up motor protection.
Motor protection setting by direct online starting
Setting motor protection for direct start.
Motor protection setting by star-delta starting
Setting motor protection for star-delta start.
Initial Start-up
Checking the direction of rotation
How to check motor rotation direction.
Starting the machine for the first time
Procedure for first-time machine start.
Measuring the air receiver filling time
How to measure air receiver filling time.
Operation
Switching on and off
Procedures for switching the machine on and off.
Direct start
How to start and stop using direct start.
Operation
Switching on and off
Procedures for switching the machine on and off.
Direct online start with solenoid valve
Starting with solenoid valve.
Star-delta start
Starting using star-delta method.
Fault Recognition and Rectification
Basic instructions
General guidance for fault recognition.
Faults
Lists common faults and their remedies.
Maintenance
Ensuring safety
Safety precautions for maintenance.
Maintenance
Following the maintenance plan
Guidelines for adhering to the maintenance schedule.
Regular maintenance tasks
Lists scheduled maintenance tasks.
Compressor oil Change interval
Factors influencing oil change intervals.
Maintenance
Regular service tasks
Lists necessary service tasks.
Maintaining the air cooler or fan cowl
How to clean air coolers and fan cowls.
Maintenance
Maintaining the air cooler or fan cowl
How to clean air coolers and fan cowls.
Air filter maintenance
Steps for maintaining the air filter.
Maintenance
Air filter (sound damping) maintenance
Maintenance for sound damping air filter.
Maintenance
Air filter (plastic housing) maintenance
Steps for maintaining plastic housing air filter.
Maintenance
Drive motor maintenance
Maintenance for the drive motor.
Checking the oil level
Procedure to check the compressor oil level.
Topping up the compressor oil
Steps to add compressor oil.
Maintenance
Changing the compressor oil
How to drain and replace compressor oil.
Maintenance
Check the pressure relief valve
Procedures for checking pressure relief valves.
Pressure relief valves on the cylinder head, collecting pipe and air cooler
Specifics for pressure relief valves.
Maintenance
Venting the machine (de-pressurising)
How to release pressure from the machine.
Maintenance
Solenoid valve maintenance
Maintenance procedures for solenoid valves.
Maintenance
Solenoid valve maintenance
Maintenance procedures for solenoid valves.
Cleaning the solenoid valve
Steps to clean the solenoid valve.
Maintenance
Solenoid valve maintenance
Maintenance procedures for solenoid valves.
Replacing the solenoid valve
How to replace a solenoid valve.
Cylinder head and valves
Maintenance of cylinder head and valves.
Checking cylinder head and valves
How to check cylinder head and valves.
Maintenance
Cylinder head and valves
Maintenance of cylinder head and valves.
Cleaning the cylinder head and valves
Steps to clean cylinder head and valves.
Maintenance
Documenting maintenance and service work
How to log maintenance activities.
Spares, Operating Materials, Service
Note the nameplate
Importance of the nameplate for service.
Ordering consumable parts and operating fluids/materials
How to order parts and materials.
Spares, Operating Materials, Service
KAESER AIR SERVICE
Information on KAESER's service offerings.
Replacement parts for service and repair
Guidance on using authorized service technicians.
Decommissioning, Storage and Transport
De-commissioning
Procedures for taking the machine out of service.
Long-term de-commissioning
Steps for long-term de-commissioning.
Packing
Instructions for packing the machine.
Decommissioning, Storage and Transport
Storage
Guidelines for storing the machine.
Transport
Safety measures for transporting the machine.
Transport with a crane
How to transport with a crane.
Decommissioning, Storage and Transport
Disposal
Procedures for disposing of the machine.
Annex
Pipeline and instrument flow diagram (P&I diagram)
Schematic diagrams of the machine's systems.
Annex
Pipeline and instrument flow diagram (P&I diagram)
Schematic diagrams of the machine's systems.
Annex
Pipeline and instrument flow diagram (P&I diagram)
Schematic diagrams of the machine's systems.
Annex
Dimensional Drawing
Technical drawings with dimensions.
Annex
Dimensional Drawing
Technical drawings with dimensions.
Annex
Dimensional Drawing
Technical drawings with dimensions.
Annex
Dimensional Drawing
Technical drawings with dimensions.
Annex
Dimensional Drawing
Technical drawings with dimensions.
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