Unical TX N 500 Installation, Use And Servicing Instruction

Unical TX N 500 Installation, Use And Servicing Instruction

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26743 - 11/08
rev. 2
TRIOPREX N
INSTALLATION, USE AND
SERVICING INSTRUCTION
(to be kept by the user)

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Summarization of Contents

General Information and Boiler Usage
Introduction to TRIOPREX-N Boilers
Provides a summary of installation, use, and servicing for TRIOPREX-N boilers.
Boiler Selection and Application Guidance
Instructions for correct choice and application of TRIOPREX-N boilers.
Installation and Regulatory Requirements
Details on conformity with regulations and rules for boiler installation.
Commissioning and Safety Device Verification
Verifying the correct operation of all safety and control devices.
Guarantee Conditions and Compliance
Explains that the guarantee is void if requirements are not met.
Installer Responsibilities and Normative Compliance
Outlines installer's responsibility for regulations concerning boiler house and safety.
Boiler Approvals and Directive Compliance
Lists CE certifications and compliance with relevant directives.
Data Plate and Serial Number Identification
Information on locating the data plate and serial number on the boiler.
Boiler Usage and Temperature Limits
Specifies that the boiler heats water not higher than boiling temperature.
Gas Safety Regulations
Gas Safety (Installation and Use) Regulations, 1994
Legal requirements for gas appliance installation and servicing by registered installers.
Health and Safety Documentation
Health & Safety Document No. 635
Notes on Electricity at Work Regulations and appliance CE certification for safety.
Constructional and Dimensional Characteristics
TRIOPREX-N Boiler Construction Details
Details on boiler design, materials, welding standards, and insulation.
Boiler Working Principle and NOx Reduction
Explanation of the working principle and methods adopted for NOx reduction.
Dimensions and Hydraulic Connections Overview
Technical drawings and specifications for various TRIOPREX-N models.
Installation Procedures
Boiler Packaging and Contents
Information on boiler packaging, included parts, and accessories.
Boiler Handling and Positioning
Guidelines for safely moving, positioning, and preparing the boiler for installation.
Boiler House Positioning Requirements
Requirements for boiler placement, ventilation, clearances, and stability.
Chimney Connection Guidelines
Importance of the chimney for operation and connection requirements.
Water Connections and Quality
Details on feeding water quality, CH flow/return, drain, relief valve, and expansion vessel.
Furnace Door Adjustment and Sealing
Instructions for adjusting the furnace door for perfect sealing and operation.
Burner Selection and Installation
Guidance on choosing, installing, and ensuring burner conformity and performance.
Sightglass Cooling Line Connection
How to connect the flame sightglass to the burner via a cooling line.
Boiler Casing Assembly Instructions
Step-by-step instructions for assembling the boiler casing and insulation.
Electrical Cable Routing and Connection
Guidance on positioning and connecting electrical cables to the panel board.
Standard Panel Board and Controls
Panel Board Type 21056/21057 Functions
Description of functions for panel board types 21056 and 21057.
Electrical Wiring Diagram (Single Phase)
Wiring diagram for single phase burner and pump.
Electronic Panel Board Type 30688 Introduction
Introduction to the electronic panel board with digital outer compensator.
Panel Board Type 30688 Functional Description
Detailed description of the functions of panel board type 30688.
Electrical Wiring Diagram (Electronic Board)
Wiring diagram for burner and pumps with outer compensator.
Outer Compensator Programmable Parameters
Details on parameters programmable by a technician for the outer compensator.
Heating Circuit Parameter Settings
Parameters for managing Heating Circuit 1 and Heating Circuit 2.
User Programmable Settings
Settings adjustable by the user for language, time, and hot water.
Programmed Heating Schedules
Settings for heating programs and temperature descriptions for circuits.
Hot Water and Circulation Schedules
Factory settings for hot water and circulation schedules.
CH and DHW Hydraulic Connections
Schematics for connecting central heating and domestic hot water circuits.
Commissioning and Operation
Turbulator Positioning for Efficiency
Instructions on placing turbulators in smoke pipes for optimal seasonal efficiency.
Preliminary Operational Checks
Essential checks for hydraulic, electrical, and fuel connections before boiler start.
First Commissioning Procedure
Procedure for the initial start-up, adjustment, and testing of the boiler.
Boiler Operation Guidelines
Recommended settings and operational advice for the TRIOPREX-N boilers.
Boiler Switch-Off Procedure
Steps for safely turning off the boiler and associated pumps.
Maintenance Procedures
General Maintenance Rules and Safety
Safety precautions and general guidelines before performing maintenance.
Ordinary Maintenance Tasks
Routine checks, cleaning frequency, and verification of safety devices.
Extraordinary Maintenance Procedures
Procedures for end-of-season care or long periods of inactivity.
Boiler Cleaning and Soot Removal
Detailed steps for cleaning the boiler, turbulators, and smoke pipes.
Boiler Operation System Checks
Verifying the correct functioning of thermostats, pumps, and safety devices.
Burner Operation and Maintenance Checks
Following manual and local requirements for burner maintenance.
Boiler House Maintenance and Environment
Guidelines for maintaining the boiler room environment and air supply.

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