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Manuals
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JLG Manuals
Lifting Systems
X33JP
Operation and safety manual
JLG X33JP Operation And Safety Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Safety Alert Symbols and Safety Signal Words
Contact
In USA
Outside USA
Revision Log
Table of Contents
Section 1 - Safety Precautions
General
Pre-Operation
Operator Training and Knowledge
Workplace Inspection
Machine Inspection
Operation
General
Trip and Fall Hazards
Electrocution Hazards
Tipping Hazards
Minimum Approach Distances (M.A.D.)
Beaufort Scale (for Reference Only)
Crushing and Collision Hazards
Towing, Lifting, and Hauling
Maintenance
Maintenance Hazards
Battery Hazards
Section 2 - Preparation and Inspection
2.1 Personnel Training
Operator Training
Training Supervision
Operator Responsibility
Preparation, Inspection, and Maintenance
Inspection and Maintenance Table
Pre-Start Inspection
Daily Walk-Around Inspection
Function Check
Skyguard™ Sensor and Override Switch
Location
Basic Machine Component Locations
Ground Control Station
Section 3 - Machine Controls, Indicators and Operation
Ground Control Station
Menu Screens
Platform Control Station
Installing the Platform Control Station
Platform Control Functions
Platform Control Station
Platform/Remote Control Station LCD Display
Platform/Remote Control Station
LCD Display Icon Descriptions
LCD Display Error Descriptions
Section 4 - Machine Operation
Description
Boom Operating Characteristics and Limitations
Capacities
Stability
Engine Operation
Diesel Starting Procedure
Diesel Engine Shutdown Procedure
Machine
Base and Boom/Jib Alignment
Tracks - Driving, Steering and Track Width Adjust
Track Width Adjust
Travelling (Drive and Steer)
Travelling (Grades and Side Slopes)
Grade and Side Slope Definition
Jib Position for Travelling
Outrigger Operation
Variable Outrigger Positioning
Outrigger Positions
Operating with Outriggers Set to 32° - Restricted Work Area of Operation
Outrigger Positions (Sheet 1 of 2)
Outrigger Positions (Sheet 2 of 2)
Platform - Load/Reach Chart
Setting Outriggers from the Platform/Remote
Console
Retracting the Outriggers
Boom/Platform Operation
Overload Alarm
Platform Level Adjustment
Raise and Lower the Tower Boom
Raise and Lower the Main Boom
Extend/Retract the Main Boom
Platform Rotation
Raise and Lower the Jib
Swinging the Boom
Platform/Remote Control Box
Skyguard Operation
Skyguard™ Function Table
Platform Removal/Installation
Battery Charging - Diesel/Ac-Electric
Battery Charging - Daily
Battery Charging - Lithium-Ion Machine
Charging the Battery Pack
Charge Curve
Cold Weather Charging
Cooling Fans
4.10 Shut down and Park
4.11 Lifting and Tie down
Lifting with a Forklift
Lifting with Slings or Chains
Machine Lifting Points
Tie down
Machine Tie-Down Points
Machine Decals (X1000Aj)
X1000AJ - Decal Installation - Sheet 2
X1000AJ - Decal Installation - Sheet 3
X1000AJ - Decal Installation - Sheet 4
X1000AJ - Decal Installation - Sheet 5
X1000AJ - Decal Installation - Sheet 6
X1000AJ - Decal Installation - Sheet 7
X1000AJ - Decal Installation - Sheet 8
X1000AJ - Decal Installation - Sheet 9
X1000AJ - Decal Installation - Standard
Machine Decals (X33Jp)
X33JP - Decal Installation - Sheet 2
X33JP - Decal Installation - Sheet 3
X33JP - Decal Installation - Sheet 4
X33JP - Decal Installation - Sheet 5
X33JP - Decal Installation - Sheet 6
X33JP - Decal Installation - Sheet 7
X33JP - Decal Installation - Sheet 8
X33JP - Decal Installation - Sheet 9
X33JP - Decal Installation - Sheet 10
X33JP - Decal Installation - Standard
Section 5 - Emergency Procedures
General
Incident Notification
Emergency Operation
Power Main Cut-Off Switch Location
Operator Unable to Control Machine
Platform or Boom Caught Overhead
Emergency Descent
Bypass Key
Using Emergency Descent in Case of an Outrigger Losing Contact with the Ground
Machine Realignment Emergency Procedure
Section 6 - General Specifications and Operator Maintenance
Introduction
Operating Specifications
Dimensional Data
Chassis
Chassis Data
Capacities
Engine Data
Electric Motor Data
Lithium-Ion Battery Pack Specifications
Major Component Weights
Service/Maintenance
Cleaning the Machine
Lubrication
Hydraulic Oil Specifications
Hydraulic Oil Specifications
Hydraulic Oil Operating Temperatures
Component Maintenance Intervals - X1000AJ/X33JP - with Diesel Engine
Component Maintenance Intervals
X1000AJ/X33JP with Lithium-Ion Battery Pack
Engine Air Filter
Engine Oil
Engine Oil Filter (if Equipped)
Engine Fuel Filter/Sediment Bowl (if Equipped)
Engine Cooling System and Fluid (if Equipped)
Hydraulic Oil
Hydraulic Oil Filter Cartridge
Rubber Track Maintenance/Replacement
Wire Cable Inspection
Wire Cable Adjustment
Wear Pad Inspection
Turntable Attach Bolts
Battery Maintenance and Charging - Diesel/Ac-Electric
Electric Motor Maintenance
Electric Motor
Service Button
Menu Input
Errors Menu
Working Hours Menu
Set-Up Menu
Joystick Menu
Lithium-Ion Machine - Maintainance
Battery Pack System Components and Maintenance
Lithium-Ion Machine Fault Codes
Inverter Fault Codes
BMS Fault Codes
Battery Charger Fault Codes
Lithium-Ion Battery Pack - Handling in Dangerous Conditions
Procedure for Handling Hot Cells
Procedure for Handling Vented Cells
Procedure for Exploded Cells
Lithium Battery Fire
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Operation
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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Model(s)
X1000AJ
X33JP
P/N - 3121783
February, 2019 - Rev A
Table of
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Summarization of Contents
SAFETY PRECAUTIONS
GENERAL
Outlines necessary precautions for safe machine usage and maintenance.
PRE-OPERATION
Details pre-operation requirements, including training and inspection.
Operator Training and Knowledge
Emphasizes reading and understanding the manual before operation.
Workplace Inspection
Details precautions to avoid hazards in the work area before and during operation.
Machine Inspection
Covers checks for safety devices and components before operation.
OPERATION
Covers general operating principles and safety.
General
Stresses the need for full operator attention and safe operating practices.
TOWING, LIFTING, AND HAULING
Procedures for safely moving and transporting the machine.
MAINTENANCE
Safety precautions related to machine maintenance.
Maintenance Hazards
General safety precautions for maintenance activities.
Battery Hazards
Specific safety measures when dealing with batteries.
PREPARATION AND INSPECTION
PERSONNEL TRAINING
Covers essential knowledge for operating the MEWP safely.
Operator Training
Details the required knowledge and understanding for operators.
Training Supervision
Specifies training delivery by qualified personnel in a safe area.
Operator Responsibility
Outlines the operator's duty to ensure machine safety.
PREPARATION, INSPECTION, AND MAINTENANCE
Covers periodic machine inspections and maintenance requirements.
Pre-Start Inspection
Details critical checks to perform before starting the machine daily.
Walk-Around Inspection
General checklist for a visual inspection of the machine.
Function Check
Verifies all machine functions operate correctly after setup.
MACHINE CONTROLS, INDICATORS AND OPERATION
GROUND CONTROL STATION
Describes the controls and indicators at the ground station.
Main Power Key Switch
Describes the switch for powering the machine on and off.
Power/Emergency Stop Switch
Details the function of the emergency stop button.
Platform/Ground Selector Switch
Explains how to switch between platform and ground controls.
PLATFORM CONTROL STATION
Details the platform control console and its functions.
Installing the Platform Control Station
Steps for connecting and securing the platform control box.
Platform Control Functions
Details various controls and their functions on the platform console.
MACHINE OPERATION
DESCRIPTION
Provides a general overview of the MEWP's purpose and features.
BOOM OPERATING CHARACTERISTICS AND LIMITATIONS
Defines the capabilities and constraints of the boom system.
Capacities
Defines conditions for safe platform raising based on load and position.
Stability
Factors affecting machine stability, including surface and slope.
ENGINE OPERATION
Covers starting and shutting down the machine's engine.
Diesel Starting Procedure
Step-by-step guide to starting the diesel engine.
Electric Engine Starting Procedure - AC Voltage Machine
How to start and operate the electric engine.
BASE AND BOOM/JIB ALIGNMENT
Explains the alignment process for the base, boom, and jib.
TRACKS - DRIVING, STEERING AND TRACK WIDTH ADJUST
Procedures for operating the machine's tracks.
Traveling (Drive and Steer)
Guidance for driving and steering the machine.
Traveling (Grades and Side Slopes)
Safety advice for operating on inclines and slopes.
OUTRIGGER OPERATION
Covers the deployment and retraction of outriggers.
Variable Outrigger Positioning
Steps for setting outriggers to different positions.
Operating with Outriggers Set to 32° - Restricted Work Area Of Operation
How outrigger settings affect the working area.
BOOM/PLATFORM OPERATION
Details on operating boom and platform functions.
Overload Alarm
What happens when the platform is overloaded.
Platform Level Adjustment
How to adjust platform leveling manually or automatically.
Raise And Lower The Tower Boom
Operation of the tower boom lift and lower functions.
Raise And Lower The Main Boom
Operation of the main boom lift and lower functions.
Extend/Retract The Main Boom
Operation of the main boom extension and retraction.
Platform Rotation
How to rotate the platform.
Raise And Lower The Jib
Operation of the jib lift and lower functions.
Swinging The Boom
How to swing the boom assembly.
BATTERY CHARGING - DIESEL/AC-ELECTRIC
Procedures for charging diesel/AC-electric powered machines.
Battery Charging - Daily
Daily procedure for charging the machine's battery.
BATTERY CHARGING - LITHIUM-ION MACHINE
Procedures for charging lithium-ion battery packs.
Charging the Battery Pack
Detailed instructions for charging the lithium-ion battery pack.
Cold Weather Charging
Specific procedures for charging in cold temperatures.
SHUT DOWN AND PARK
Instructions for properly shutting down and parking the machine.
LIFTING AND TIE DOWN
Procedures for safely lifting and securing the machine.
Lifting with a forklift
Safe methods for lifting the machine with a forklift.
Lifting with slings or chains
Safe methods for lifting the machine using slings or chains.
EMERGENCY PROCEDURES
GENERAL
Explains steps for emergency situations.
INCIDENT NOTIFICATION
Details reporting procedures for incidents to JLG.
EMERGENCY OPERATION
Covers critical operational procedures during emergencies.
Power Main Cut-Off Switch Location
Identifies the battery disconnect switch for emergency shutdown.
Operator Unable to Control Machine
Outlines actions when the operator is incapacitated or trapped.
Platform or Boom Caught Overhead
Describes steps for freeing a jammed platform or boom.
Emergency Descent
Details the function and use of the emergency descent system.
Using Platform Control Box from Platform
Specific emergency descent steps using the platform control.
BYPASS KEY
Explains the function and use of the bypass key for safety systems.
Using Emergency Descent In Case Of An Outrigger Losing Contact With The Ground
Emergency procedure for outrigger contact loss.
Machine Realignment Emergency Procedure
Procedure to realign the turntable if it becomes misaligned.
Movement Of Tracks With Machine Not Aligned
Procedure for moving tracks when machine alignment is off.
GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
INTRODUCTION
Provides additional information for proper operation and maintenance.
OPERATING SPECIFICATIONS
Lists key performance parameters and operational limits.
Dimensional Data
Specifies the physical dimensions of the machine.
Capacities
Defines load capacities and operating limits.
Engine Data
Provides specifications for the machine's engine.
Electric Motor Data
Provides specifications for the electric motor.
Lithium-Ion Battery Pack Specifications
Details the specifications of the lithium-ion battery pack.
SERVICE/MAINTENANCE
Covers routine maintenance and service procedures.
Cleaning the Machine
Instructions on how to clean the machine safely and effectively.
Hydraulic Oil Specifications
Details the required hydraulic oil types and specifications.
Rubber Track Maintenance/Replacement
Procedures for maintaining and replacing rubber tracks.
Wire Cable Inspection
Guidance for inspecting wire cables for wear and damage.
Wire Cable Adjustment
Instructions on how to adjust wire cable tension.
Battery Maintenance and Charging - Diesel/AC-Electric
Procedures for maintaining and charging batteries for diesel/AC-electric models.
ELECTRIC MOTOR MAINTENANCE
Covers periodic checks for electric motor components.
PLATFORM CONTROL SERVICE MENU
Explains how to access and use the service menu on the control panel.
Service Button
Describes the function of the service button on the control panel.
Errors Menu
Explains how sensor statuses and error codes are displayed.
LITHIUM-ION MACHINE - MAINTAINANCE
Covers maintenance procedures specific to lithium-ion machines.
Battery Pack System Components and Maintenance
Details personal protective equipment needed for battery maintenance.
Lithium-Ion Machine Fault Codes
Lists and explains fault codes related to the lithium-ion machine.
LITHIUM-ION BATTERY PACK - HANDLING IN DANGEROUS CONDITIONS
Provides safety guidelines for handling lithium-ion battery packs in hazardous situations.
Procedure For Handling Hot Cells
Steps to take when a battery cell becomes excessively hot.
Procedure For Handling Vented Cells
Procedures for handling battery cells that vent or release substances.
Lithium Battery Fire
Information on how to deal with lithium battery fires and required equipment.
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