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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Model(s)
X1000AJ
X33JP
P/N - 3121783
February, 2019 - Rev A

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Table of Contents
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Summarization of Contents

SAFETY PRECAUTIONS
GENERAL
Outlines necessary precautions for safe machine usage and maintenance.
PRE-OPERATION
Details pre-operation requirements, including training and inspection.
Operator Training and Knowledge
Emphasizes reading and understanding the manual before operation.
Workplace Inspection
Details precautions to avoid hazards in the work area before and during operation.
Machine Inspection
Covers checks for safety devices and components before operation.
OPERATION
Covers general operating principles and safety.
General
Stresses the need for full operator attention and safe operating practices.
TOWING, LIFTING, AND HAULING
Procedures for safely moving and transporting the machine.
MAINTENANCE
Safety precautions related to machine maintenance.
Maintenance Hazards
General safety precautions for maintenance activities.
Battery Hazards
Specific safety measures when dealing with batteries.
PREPARATION AND INSPECTION
PERSONNEL TRAINING
Covers essential knowledge for operating the MEWP safely.
Operator Training
Details the required knowledge and understanding for operators.
Training Supervision
Specifies training delivery by qualified personnel in a safe area.
Operator Responsibility
Outlines the operator's duty to ensure machine safety.
PREPARATION, INSPECTION, AND MAINTENANCE
Covers periodic machine inspections and maintenance requirements.
Pre-Start Inspection
Details critical checks to perform before starting the machine daily.
Walk-Around Inspection
General checklist for a visual inspection of the machine.
Function Check
Verifies all machine functions operate correctly after setup.
MACHINE CONTROLS, INDICATORS AND OPERATION
GROUND CONTROL STATION
Describes the controls and indicators at the ground station.
Main Power Key Switch
Describes the switch for powering the machine on and off.
Power/Emergency Stop Switch
Details the function of the emergency stop button.
Platform/Ground Selector Switch
Explains how to switch between platform and ground controls.
PLATFORM CONTROL STATION
Details the platform control console and its functions.
Installing the Platform Control Station
Steps for connecting and securing the platform control box.
Platform Control Functions
Details various controls and their functions on the platform console.
MACHINE OPERATION
DESCRIPTION
Provides a general overview of the MEWP's purpose and features.
BOOM OPERATING CHARACTERISTICS AND LIMITATIONS
Defines the capabilities and constraints of the boom system.
Capacities
Defines conditions for safe platform raising based on load and position.
Stability
Factors affecting machine stability, including surface and slope.
ENGINE OPERATION
Covers starting and shutting down the machine's engine.
Diesel Starting Procedure
Step-by-step guide to starting the diesel engine.
Electric Engine Starting Procedure - AC Voltage Machine
How to start and operate the electric engine.
BASE AND BOOM/JIB ALIGNMENT
Explains the alignment process for the base, boom, and jib.
TRACKS - DRIVING, STEERING AND TRACK WIDTH ADJUST
Procedures for operating the machine's tracks.
Traveling (Drive and Steer)
Guidance for driving and steering the machine.
Traveling (Grades and Side Slopes)
Safety advice for operating on inclines and slopes.
OUTRIGGER OPERATION
Covers the deployment and retraction of outriggers.
Variable Outrigger Positioning
Steps for setting outriggers to different positions.
BOOM/PLATFORM OPERATION
Details on operating boom and platform functions.
Overload Alarm
What happens when the platform is overloaded.
Platform Level Adjustment
How to adjust platform leveling manually or automatically.
Raise And Lower The Tower Boom
Operation of the tower boom lift and lower functions.
Raise And Lower The Main Boom
Operation of the main boom lift and lower functions.
Extend/Retract The Main Boom
Operation of the main boom extension and retraction.
Platform Rotation
How to rotate the platform.
Raise And Lower The Jib
Operation of the jib lift and lower functions.
Swinging The Boom
How to swing the boom assembly.
BATTERY CHARGING - DIESEL/AC-ELECTRIC
Procedures for charging diesel/AC-electric powered machines.
Battery Charging - Daily
Daily procedure for charging the machine's battery.
BATTERY CHARGING - LITHIUM-ION MACHINE
Procedures for charging lithium-ion battery packs.
Charging the Battery Pack
Detailed instructions for charging the lithium-ion battery pack.
Cold Weather Charging
Specific procedures for charging in cold temperatures.
SHUT DOWN AND PARK
Instructions for properly shutting down and parking the machine.
LIFTING AND TIE DOWN
Procedures for safely lifting and securing the machine.
Lifting with a forklift
Safe methods for lifting the machine with a forklift.
Lifting with slings or chains
Safe methods for lifting the machine using slings or chains.
EMERGENCY PROCEDURES
GENERAL
Explains steps for emergency situations.
INCIDENT NOTIFICATION
Details reporting procedures for incidents to JLG.
EMERGENCY OPERATION
Covers critical operational procedures during emergencies.
Power Main Cut-Off Switch Location
Identifies the battery disconnect switch for emergency shutdown.
Operator Unable to Control Machine
Outlines actions when the operator is incapacitated or trapped.
Platform or Boom Caught Overhead
Describes steps for freeing a jammed platform or boom.
Emergency Descent
Details the function and use of the emergency descent system.
Using Platform Control Box from Platform
Specific emergency descent steps using the platform control.
BYPASS KEY
Explains the function and use of the bypass key for safety systems.
Machine Realignment Emergency Procedure
Procedure to realign the turntable if it becomes misaligned.
Movement Of Tracks With Machine Not Aligned
Procedure for moving tracks when machine alignment is off.
GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
INTRODUCTION
Provides additional information for proper operation and maintenance.
OPERATING SPECIFICATIONS
Lists key performance parameters and operational limits.
Dimensional Data
Specifies the physical dimensions of the machine.
Capacities
Defines load capacities and operating limits.
Engine Data
Provides specifications for the machine's engine.
Electric Motor Data
Provides specifications for the electric motor.
Lithium-Ion Battery Pack Specifications
Details the specifications of the lithium-ion battery pack.
SERVICE/MAINTENANCE
Covers routine maintenance and service procedures.
Cleaning the Machine
Instructions on how to clean the machine safely and effectively.
Hydraulic Oil Specifications
Details the required hydraulic oil types and specifications.
Rubber Track Maintenance/Replacement
Procedures for maintaining and replacing rubber tracks.
Wire Cable Inspection
Guidance for inspecting wire cables for wear and damage.
Wire Cable Adjustment
Instructions on how to adjust wire cable tension.
Battery Maintenance and Charging - Diesel/AC-Electric
Procedures for maintaining and charging batteries for diesel/AC-electric models.
ELECTRIC MOTOR MAINTENANCE
Covers periodic checks for electric motor components.
PLATFORM CONTROL SERVICE MENU
Explains how to access and use the service menu on the control panel.
Service Button
Describes the function of the service button on the control panel.
Errors Menu
Explains how sensor statuses and error codes are displayed.
LITHIUM-ION MACHINE - MAINTAINANCE
Covers maintenance procedures specific to lithium-ion machines.
Battery Pack System Components and Maintenance
Details personal protective equipment needed for battery maintenance.
Lithium-Ion Machine Fault Codes
Lists and explains fault codes related to the lithium-ion machine.
LITHIUM-ION BATTERY PACK - HANDLING IN DANGEROUS CONDITIONS
Provides safety guidelines for handling lithium-ion battery packs in hazardous situations.
Procedure For Handling Hot Cells
Steps to take when a battery cell becomes excessively hot.
Procedure For Handling Vented Cells
Procedures for handling battery cells that vent or release substances.
Lithium Battery Fire
Information on how to deal with lithium battery fires and required equipment.

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