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Manuals
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Climax Manuals
Industrial Equipment
FF2400
Operating manual
Climax FF2400 Operating Manual
Compact flange facer
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Introduction
Ow to Use this Manual
Safety Alerts
General Safety Precautions
Machine - Specific Safety Precautions
Risk Assessment and Hazard Mitigation
Risk Assessment Checklist
Labels
2 Overview
Features and Components
Controls
Items Required but Not Supplied
Dimensions
Specifications
3 Setup
Receipt and Inspection
Lifting and Rigging
In this Chapter: 3.1 Receipt and Inspection
Machine Assembly
FF1200: Determining the Chucking Range
FF2400: Determining the Chucking Range
FF3600: Determining the Chucking Range
Attaching the Chucking Feet
Mount the Chuck to the Workpiece
Level the Rdu
Rdu Centering
Install the Slide Assembly
Install or Replace the Cutting Tool
Install the Motor
Align the Air Motor (FF1200 Shown)
Motor Installed (FF1200 Shown)
Set up the PCU
Machine Configuration
Set the Tool Cutting Depth
Tilt the Axial Slide
Turn the Axial Feed Drive Shaft to Adjust Tool Height (FF1200 Shown)
Axial Gib Lock Screw (FF1200 Shown)
Loosen the Swivel Lock Setscrews
Tighten the Swivel Release Setscrews
Tilt the Radial Slide
Swivel the Tool Head (FF1200 Shown)
Loosen the Slide Pin Backing Setscrew (FF1200 Shown)
Support the Radial Slide (FF1200 Shown)
Feed Controls (FF1200 Shown)
Remove the Plug Screw (FF1200 Shown)
Position the Dial Indicator (FF1200 Shown)
Loosen the Radial Slide Screws (FF1200 Shown)
Set the Radial Slide Tilt (FF1200 Shown)
4 Operation
Operation Modes
Peration Modes
Configure for Machining on a Flat Flange
Configure for Machining on a Tapered Flange
Feed Controls (FF1200 Shown)
Pre - Operation Checks
Axial Gib Lock Screw (FF1200 Shown)
Radial Gib Lock Screw (FF1200 Shown)
Operation
Start the Machine
PCU Components
Stop the Machine
Adjust the Machine Settings
Feed Engagement and Feed Rate Adjustment Controls (FF1200 Shown)
5 Maintenance and Troubleshooting
Maintenance Checklist
Approved Lubricants
Maintenance Tasks
Check the PCU Oil Reservoir and Particulate Filter Trap
PCU Drop-Out Circuit Check
Emergency Stop Test
Dovetail Ways
Lubricate the RDU Bearing
RDU Bearing Grease Fitting
Resetting the Cam Arm
Cam Arm Clamp Screw
Cam Arm and Key Position
Troubleshooting
The Machine Isn't Turning
Adjusting Cam Arm Screw to Correct Torque Value
Cam Arm and Key Operational Alignment
The Machine Bearing Is Overheating
The Machine Isn't Feeding
The Machine Is Performing Poorly
The Machine Isn't Cutting Flat
6 Storage and Shipping
Short - Term Storage
Long - Term Storage
Shipping
FF1200 Shipping Container
FF2400 Shipping Container
FF3600 Shipping Container
Decommissioning
Appendix Aassembly Drawings
N 95936, Rev. 0
FF1200 Principal Components
FF2400 Principal Components
FF3600 Principal Components
FF1200 Rotational Drive Unit Assembly (P/N 79752)
Igure A-4. Ff1200 Rotational Drive Unit Assembly (P/N 79752)
FF1200 Rotational Drive Unit Assembly Parts List (P/N 79752)
Igure A-5. Ff1200 Rotational Drive Unit Assembly Parts List (P/N 79752)
FF2400 Rotational Drive Unit Assembly (P/N 79903)
Igure A-6. Ff2400 Rotational Drive Unit Assembly (P/N 79903)
FF2400 Rotational Drive Unit Assembly Parts List (P/N 79903)
Igure A-7. Ff2400 Rotational Drive Unit Assembly Parts List (P/N 79903)
FF3600 Rotational Drive Unit Assembly (P/N 80017)
Igure A-8. Ff3600 Rotational Drive Unit Assembly (P/N 80017)
FF3600 Rotational Drive Unit Assembly Parts List (P/N 80017)
Igure A-9. Ff3600 Rotational Drive Unit Assembly Parts List (P/N 80017)
RDU Drive with Feed Control Assembly (P/N 79749)
Igure A-10. Rdu Drive with Feed Control Assembly (P/N 79749)
FF1200 Radial and Axial Slide Assembly (P/N 79192)
Igure A-11. Ff1200 Radial and Axial Slide Assembly (P/N 79192)
FF1200 Radial and Axial Slide Assembly Parts List (P/N 79192)
Igure A-12. Ff1200 Radial and Axial Slide Assembly Parts List (P/N 79192)
FF2400 Radial and Axial Slide Assembly (P/N 80683)
Igure A-13. Ff2400 Radial and Axial Slide Assembly (P/N 80683)
FF2400 Radial and Axial Slide Assembly Parts List (P/N 80683)
F (P/N 80683)
FF3600 Radial and Axial Slide Assembly (P/N 80702)
Igure A-15. Ff3600 Radial and Axial Slide Assembly (P/N 80702)
FF3600 Radial and Axial Slide Assembly Parts List (P/N 80702)
Igure A-16. Ff3600 Radial and Axial Slide Assembly Parts List (P/N 80702)
Feed Box Assembly (P/N 79194)
Igure A-17. Feed Box Assembly (P/N 79194)
Feed Box Assembly Parts List (P/N 79194)
Igure A-18. Feed Box Assembly Parts List (P/N 79194)
Igure A-19. Tool Head Assembly (P/N 80407)
Igure A-20. Tool Head Assembly Parts List (P/N 80407)
Igure A-21. Ff1200 Chucking Foot Assembly (P/N 78911)
Igure A-22. Ff2400 Chucking Foot Assembly (P/N 78979)
Igure A-23. Ff3600 Chucking Foot Assembly (P/N 80097)
Igure A-24. Pneumatic Drive Assembly (P/N 76027)
Igure A-25. Pneumatic Conditioning Unit (Pcu) Assembly (P/N 78264)
Igure A-26. Pcu Assembly Parts List (P/N 78264)
F (P/N 80570)
Igure A-27. Ff1200
Hp Straight Air Motor (P/N 80570)
Igure A-28. Ff2400 and Ff3600 2.2 Hp Straight Air Motor (P/N 80632)
Hp Right Angle Air Motor (P/N 80618)
Able A-1. Ff1200 Spare Parts Kit (P/N 78263)
Able A-2. Ff2400 Spare Parts Kit (P/N 81453)
Able A-3. Ff3600 Spare Parts Kit (P/N 81454)
T P/N 78262
Appendix Bschematics
Appendix Csds
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FF1200
P/N 95936
July 2019
Revision 0
COMPACT FLANGE FACER
OPERATING MANUAL
FF3600
FF1200
FF2400
FF3600
ORIGINAL INSTRUCTIONS
FF2400
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Troubleshooting
MAINTENANCE AND TROUBLESHOOTING
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