Summary of Contents for Climax H&S TOOL SPEED FACER ODF30
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SPEED FACER ODF SPEED FACER OPERATING MANUAL ORIGINAL INSTRUCTIONS OD40 MODEL SHOWN P/N 102615 May 2022 Revision 0...
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Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded, or stored in any storage medium, without the express prior written consent of CLIMAX. CLIMAX hereby grants permission to download a single copy of this manual and of any revision hereto onto an electronic storage...
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CLIMAX GLOBAL LOCATIONS Page B ODF Speed Facer Operating Manual...
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CE DOCUMENTATION P/N 102615, Rev. 0 Page C...
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CE DOCUMENTATION Page D ODF Speed Facer Operating Manual...
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Climax will, at its option, either repair or replace the defective machine at no charge and will return the machine with shipping prepaid.
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TABLE OF CONTENTS (CONTINUED) HAPTER ECTION APPENDIX B SDS ............111 P/N 102615, Rev.
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LIST OF FIGURES IGURE 2-1 Extension feet installed ............. 10 2-2 Typical Speed Facer components (model ODF40 shown) .
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LIST OF FIGURES (CONTINUED) IGURE (right) ................50 5-10 90°...
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LIST OF FIGURES (CONTINUED) IGURE A-34 Pneumatic conditioning unit assembly parts list (P/N 101920) ......94 A-35 Pneumatic conditioning unit assembly parts list and schematic (P/N 101920) .
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LIST OF TABLES ABLE 1-1 Sound levels ..............2 1-2 Risk assessment checklist before set-up .
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Observe the following safety precautions when operat- Lifting – Many H&S machine components are very ing or working around the machine. heavy. Whenever possible, lift the machine or its components using proper hoisting equipment Training – Before operating this or any machine and rigging.
Machine mounting – Do not operate the machine unless mounted to a workpiece in accordance In any mounting position, verify that the with this manual. If mounting the machine in an machine is tethered and mounted so that if the overhead or vertical position, do not remove machine slips or rotates, no injury or damage hoist rigging until the machine is mounted to...
ISK ASSESSMENT CHECKLIST The following checklist is not intended to be an all However, these checklists are typical of the types of inclusive list of things to watch out for when setting up risks the assembler and operator should consider. Use and operating this Portable Machine Tool.
ABELS 1.7.1 Label identification The following warning labels should be on your machine. If any are defaced or missing, contact H&S immediately for replacements. 1-4. L ABLE ABELS P/N 46902 P/N 29152 Warning label: hot Mass plate surface P/N 59042 P/N 59039 Warning label: dan- Warning label: lift...
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1-4. L ABLE ABELS P/N 84856 P/N 82344 Warning label: Bi-directional arrow tether machine label before use P/N 89033 ODF30 Speed Facer label P/N 87259 ODF30 Speed Facer label P/N 87260 ODF50 Speed Facer label P/N 87261 ODF60 Speed Facer label P/N 87262 ODF70 ODF70 Speed Facer label P/N 96008 ODF80...
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1-4. L ABLE ABELS PN 87271 PN 87272 Warning label: use eye and ear protec- Made in the USA tion, and read the label operating manual P/N 89034 ODF30 Speed Facer labels P/N 87427 ODF40 Speed Facer label P/N 87428 ODF50 Speed Facer label P/N 87429 ODF60 Speed Facer label...
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1-4. L ABLE ABELS P/N 98804 ODF90 Speed Facer label P/N 102380 ODF100 Speed Facer label P/N ODF110 ODF110 Speed Facer label P/N 100408 ODF120 Speed Facer label For further identification of location placement, refer to the exploded views in Appendix A. Page 8 ODF Speed Facer Operating Manual...
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2-1. E IGURE XTENSION FEET INSTALLED Principle components include the following: Machine Frame — The ODF is an OD-mounted machine with a welded carbon steel frame and a rotating track ring. Mounting feet are attached directly to the main frame. Drive motor —...
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PNEUMATIC MOTOR FEEDBOX FEED TRIPPER ROTATING RING SWIVEL TOOL HEAD MACHINE FRAME RADIAL SLIDE CROSS BRIDGE COUNTERWEIGHT CHUCK FOOT ASSEMBLY HOIST RING 2-2. T ODF40 IGURE YPICAL PEED ACER COMPONENTS MODEL SHOWN 2-2. S ABLE PEED ACER COMPONENTS IDENTIFICATION Name Number Pneumatic motor Feedbox...
ONTROLS 2.2.1 Pneumatic motor controls The ODF Speed Facer pneumatic controls are located on the pneumatic conditioning unit (Air Caddy), shown in Figure 2-3 on page 12. 2-3. IGURE COMPONENTS 2-3. PCU ABLE CONTROLS IDENTIFICATION Number Component Function Air hose quick dis- Connects the PCU to the operator’s compressed air source.
2-3. PCU ABLE CONTROLS IDENTIFICATION ONTINUED Number Component Function Oil reservoir sight Shows the amount of oil in the reservoir. glass Removes foreign particulates from the air supply and protects the downstream Filter valves and motor. 1.Figure 2-3 shows the H&S quick disconnect. Your disconnect may look different. WARNING Always stop the machine and lock-out/tag-out the PCU before making adjustments to controls or machine components.
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2-4. ODF30 S (P/N 88930) IGURE PEED ACER DIMENSIONS Page 14 ODF Speed Facer Operating Manual...
PECIFICATIONS The following tables list sub-component mass for each model of ODF Speed Facer. 2-4. S ABLE MALL PEEDFACER MODEL SPECIFICATIONS ODF30 ODF40 ODF50 ODF60 ODF70 Machine Performance Ranges 19.2 - 30.5" 29.2 - 40.5" 39.2 - 50.5" 49.2 - 60.5" 59.2 - 70.5"...
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2-5. L ABLE ARGE PEEDFACER MODEL SPECIFICATIONS ODF80 ODF90 ODF100 ODF110 ODF120 0.001 - 0.032 inch/rev (0.025 - 0.813 mm/rev) Feed rate (adjustable) Rotational drive system Pneumatic or Hydraulic - Belt Drive Drive type Turning arm speed range at 0 - 8 RPM 0 - 7.5 RPM 0 - 6.5 RPM 0 - 5.5 RPM...
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2-8. ODF50 S ABLE PEED ACER SUB COMPONENT MASS ONTINUED Component Mass 86987 ODF50 bridge weldment 155 lbs (70 kg) 86986 ODF50 counterweight 73 lbs (33 kg) 86980 ODF50 Speed Facer total 1,688 lbs (766 kg) 2-9. ODF60 S ABLE PEED ACER COMPONENT MASS...
2-12. ODF90 S ABLE PEED ACER COMPONENT MASS ONTINUED Component Mass 95981 ODF90 bridge weldment 374 lbs (170 kg) 95986 ODF90 counterweight 115 lbs (52 kg) 94770 ODF90 Speed Facer total 3,196 lbs (1,450 kg) 2-13. ODF100 S ABLE PEED ACER COMPONENT MASS Component...
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• Tape measure • A protective waterproof tarp for ODF80 and larger machines that are stored on a shipping frame Page 28 ODF Speed Facer Operating Manual...
DANGER CAUTION The ODF Speed Facer can weigh between 1,000 and Falling or uncontrolled swinging of machinery can 5,000 lbs (490 and 1,840 kg) when fully assembled cause serious injury or be fatal to the operator and (see the tables in Section 2.4 on page 24). To bystanders.
80° OVERHEAD MOUNTING HORIZONTAL AXIS 10° VERTICAL FLANGE VERTICAL MOUNTING AXIS 15° 75° HORIZONTAL MOUNTING Mitigations include one of the following arrangements: 3-3. M IGURE OUNTING ARRANGEMENTS • Install the setup fingers on the back of the 3.3.1 Horizontal mounting flange, on the “bottom”...
one swivel hoist ring with the customer-sup- points above the machine using a minimum of plied anchor points and slings rated for the two opposite swivel hoist rings with the cus- machine weight and sling angle. See Figure 3-3. tomer-supplied anchor points and slings rated for the machine weight and sling angle.
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3-8. ODF100 S ABLE PEED ACER MOUNTING FEET ONTIN Foot bolt Frame hole Minimum OD Maximum OD 3-4. ODF60 S ABLE PEED ACER MOUNTING FEET location location Foot bolt Frame hole 93.02" (2,363 mm) 96.5" (2,451 mm) Minimum OD Maximum OD location location 91.02"...
Do the following to install the chuck foot spacers: NOTICE 1. Securely position the machine to allow access Jacking leveling and standard jaws only have 1.7" to the mounting feet. (43 mm) of travel. 2. Remove the mounting foot noting the frame hole location being used.
c) Using the leveling jaw adjustment screw, 6. Tighten the jam nuts on all jacking feet. raise or lower the jaw half the difference 7. Remove the setup fingers from the leveling between the two feet. feet, if necessary to machine completely to the d) Repeat step b and step c for the remain- OD.
4. If using 0.50” (12.7mm) square tooling install 6. The cutting tool can now be installed in the off- the 0.50” tooling adapter against the top of the set tool holder with the cutting edge facing the swivel tool post slot. The channel in the tooling rotation direction of the machine.
Engraved markings on the clamp collar enable setting angles within ±0.5°. 3.4.7 Adjusting the feed NOTICE The feed unit can be placed on either the radial or axial slides depending if the machining operation is facing or boring. Do the following to adjust the feed: 1.
3.4.10 Installing the hydraulic motor For example, when the motor is installed on the top, the red hose connects to the red motor port. NOTICE Pay careful attention to the machine direction and hose connections. If the machine is run opposite to the rotation direction, the feed tripper may be damaged.
RADIAL GIB LOCK SCREW 4-1. S (ODF80 4-2. G IGURE TANDARD CONFIGURATION SHOWN IGURE IB LOCK SCREWS 4. Use a 3/8" ratchet driver on the radial and axial WARNING feed screws to position the cutting tool to the starting point of the cut. Do not configure or adjust the machining direction 5.
8. Set the feed rate, referencing Section 3.4.7 on 4. Install the brace (see Figure 4-4). page 37 and using the feed adjustment screw on ALTERNATIVE the feed box. MOUNTING LOCATION FOR SMALLEST ID 4.2.3 Configuring for the backfacing MACHINING RADIAL attachment SLIDE BASE...
a) Loosen the two screws on the face of the feedbox. b) Pull out on the feedbox to free it from the drive shaft of the radial slide. c) Install the feedbox on the end of the axial slide shaft and secure by tightening the two screws.
rental or sale of this machine, read and NOTICE throughly understand the operating instruc- tions for the HPU being used. For best machine performance and service life, H&S 2. On the pneumatically powered machine, com- recommends a minimum Air Caddy oil drip rate of plete these steps on the Air Caddy (shown in six drips per minute.
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CAUTION Avoid damage, premature machine wear, and protect your warranty by using only approved lubricants. 5-2. A ABLE PPROVED LUBRICANTS Biodegradable Lubri- Application Area Lubricant Viscosity (cSt) Quantity Frequency cant Daily Rectangular & Dove- Mobil Vactra Oil Daily during machine >68 @ 40C As required tail Ways...
5.3.5 Lubricating the roller bearing 3. Press the button. START 4. Slowly open the Air Caddy speed adjustment Do the following to lubricate the roller bearings during valve until the rotary drive engages. use (every four hours): 5. Close (by pressing down) the Air Supply Lock- 1.
2. Use a 1/4" (6 mm) rod or similar with a smooth may require the process to start at one end square end to push against each belt. The belt rather than centrally. should displace approximately 1/4" for 5 lbs of force (6 mm for 2.3 kg of force).
mended torque setting for the intermediate bearings is 3 ft-lb (4.1 Nm). NOTICE It is normal for some of the intermediate rollers to only rotate intermittently. 5-6. C IGURE HECKING FOR PLAY BETWEEN THE TRACK RING AND THE STA TIONARY RING 5-4.
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4. Loosen the jam nut and unscrew the adjusting 4. Thread the cable through the cable jacket. bolt to free the cable from the feedbox. 5. Loosen the Velcro straps to free the protective cable conduit, remove and put aside. Do the following on the trip actuator: 1.
5. Treat the cable end with solder to prevent fray- 8. Secure the protective cable conduit with the ing and the possibility of coming loose (see Fig- Velcro straps. ure 5-11). 6. Feed the cable end under the head of the M4 screw and tighten (see Figure 5-11).
5.4.4 The machine isn’t cutting flat make sure that the machine is warmed up to operating temperature. If the machine is not cutting flat, do the following: 2. Check the machine for level (Section 3.4.3 on 1. Before making a critical finish pass, run the page 34).
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3. Lower the machine carefully. Referring to Fig- ure 6-1, align the arrow with the notch in the pivot support when setting the Speed Facer onto the shipping frame. ALIGNMENT ARROW 6-2. O (ODF80 IGURE UTSIDE SCREW LOCATIONS SHOWN 7. Adjust the inner ring supports (see Figure 6-3) in the same manner as step 4 and step 6 to sup- 6-1.
2X USE STRAPS TO HOLD DOWN MACHINE IF USING CRATE LID EITHER ROTATE OR REMOVE TOOL HOLDER PLACE OTHER ACCESSORIES INTO CENTER BOX CONFIDENTIAL PROPERTY OF CLIMAX PORTABLE MACHINING & WELDING DESCRIPTION: DWG NO. NOTES: 86870 ASSY BASE MACHINE ODF40 1.
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OR REMOVE TOOL HOLDER 2X USE STRAPS TO HOLD DOWN MACHINE PLACE OTHER ACCESSORIES INTO CENTER BOX CONFIDENTIAL PROPERTY OF CLIMAX PORTABLE MACHINING & WELDING DESCRIPTION: DWG NO. NOTES: ASSY BASE MACHINE ODF50 1. OVERALL WEIGHT OF BASE MACHINE (NO ACCESSORIES) IN CRATE: APPROX 990kg...
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PLACE IN CENTER BOX OR REMOVE TOOL HOLDER 2X USE STRAPS TO HOLD DOWN MACHINE PLACE OTHER ACCESSORIES INTO CENTER BOX CONFIDENTIAL PROPERTY OF CLIMAX PORTABLE MACHINING & WELDING DESCRIPTION: DWG NO. NOTES: 87000 ASSY BASE MACHINE ODF70 1. OVERALL WEIGHT OF BASE MACHINE (NO ACCESSORIES) IN CRATE: APPROX 1370kg...
The ODF80 and larger models ship on their shipping frame and accessories are stored in the toolbox. Squircle 2 shows the support locations for uniform cra- 6-9. T (ODF80 IGURE YPICAL INCLINE PEED ACER SHIPPING FRAME SHOWN dling of the machine during storage and transport. Squircle 1 in Figure 6-9 shows the lifting points for plac- ing and removing the Speed Facer.
PARTS LIST ITEM P/N: DESCRIPTION 10436 WASHER THRUST .500 ID X .937 OD X .060 10437 BRG THRUST .500 ID X .937 OD X .0781 16953 PIN DOWEL 3/16 DIA X 5/8 20772 NUT M6 X 1.0 STDN ZINC PLATED 35014 SCREW M6 X 1.0 X 16mm SHCS 35505...
PCU REPLACEMENT PARTS: MFG=AVENTICS SERIES 652 AIR PREP UNIT COMPONENTS A T652AT502468001 = END PLATES B P652AT502466001 = BODY CONNECTOR C P699AT502467001 = BRACKET ATTACHMENT FOR BODY CONN 8652A3M04011100 = SHUT OFF VALVE D M652AY524218002 = SIDE COVER PLASTIC E M2MN = METAL SILENCER 8652APAM4FA00GA = FILTER/REGULATOR F M652AU440511003 = BOWL POLYMIDE G M699AQ501862001 = DRAIN COCK...
DETAIL B DETAIL A SCALE 1/3 SCALE 1/3 SEE DETAIL A (START PB) SEE DETAIL B (E-STOP PB) A-34. P (P/N 101920) IGURE NEUMATIC CONDITIONING UNIT ASSEMBLY PARTS LIST Page 94 ODF Speed Facer Operating Manual...
PARTS LIST ITEM P/N: DESCRIPTION 14297 PIN DOWEL 3/8 DIA X 2-1/2 45754 SCREW M10 x 1.5 x 60mm SHCS 48998 SCREW M10 X 1.5 X 16mm SSSHDP 74632 SCREW M8 X 1.25 X 30 OAL X 10 THD L STAINLESS 80430 SCREW MODIFIED M20 X 1.5 X 12.7MM HOLLOW LOCK 86881...
PARTS LIST ITEM P/N: DESCRIPTION 10436 WASHER THRUST .500 ID X .937 OD X .060 10437 BRG THRUST .500 ID X .937 OD X .0781 11729 PIN DOWEL 1/4 DIA X 3/4 20398 PIN DOWEL 1/2 DIA X 1 22572 SCREW M4 X 0.7 X 25mm SHCS 33777 RING SNAP 1-3/16 ID (30MM)
PARTS LIST ITEM P/N: DESCRIPTION 10464 SCREW 1/4-20 X 1/4 SSSCP 11884 PIN DOWEL 1/8 DIA X 1-1/4 14284 PIN DOWEL 3/16 DIA X 1 15079 WASHER THRUST 1.000 ID X 1.562 OD X .030 19561 SPRING COMP .148 OD X .023 WIRE X .50 LONG STAINLESS 19562 BALL STEEL 5/32 DIA 25957...
PARTS LIST ITEM P/N: DESCRIPTION 10770 WASHER THRUST .75 OD X .312 ID X .03 10848 PLUNGER DETENT SPRING STUBBY 1/4-20 X .531 35876 SCREW M3 X .5 X 8MM FHSCS 45530 SCREW M8 X 1.25 X 30mm SHCS 86904 TRIP ARM CABLE FEED 86905 CABLE BRAKE PULL 1.5MM X 1700MM...
PARTS LIST ITEM P/N: DESCRIPTION 26828 PLUNGER BALL PUSHFIT 84563 SCREW M8 X 1.25 X 20MM SHCS CAPTIVE 10 THD STAINLESS 86902 BLOCK FEED TRIP 86903 ROD FEED TRIP 87023 LEVER M6 X 1.0 X 63MM ROUND RED HANDLE A-41. F (P/N 86910) IGURE EED TRIPPER ASSEMBLY...
PARTS LIST ITEM P/N: DESCRIPTION 36079 SCREW M10 X 1.5 X 35mm SHCS 87147 BAR SF MOUNTING FOOT EXTENSION SET A-43. E (P/N 87164) IGURE XTENSION FOOT ASSEMBLY P/N 102615, Rev. 0 Page 103...
PARTS LIST ITEM P/N: DESCRIPTION 10847 PIN ROLL 1/8 DIA X 3/4 35215 SCREW M12 X 1.75 X 40mm SHCS 42094 SCREW M12 X 1.75 X 25mm SHCS 43121 NUT M12 X 1.75 STAINLESS STEEL 57907 SCREW M12 X 1.75 X 50 MM SHCS ZINC COATED 59042 LABEL WARNING - HAND CRUSH/MOVING PARTS 59827...
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PARTS LIST ITEM P/N: DESCRIPTION 10847 PIN ROLL 1/8 DIA X 3/4 35215 SCREW M12 X 1.75 X 40mm SHCS 42094 SCREW M12 X 1.75 X 25mm SHCS 43121 NUT M12 X 1.75 STAINLESS STEEL 57907 SCREW M12 X 1.75 X 50 MM SHCS ZINC COATED 59042 LABEL WARNING - HAND CRUSH/MOVING PARTS 59827...
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A-48. C IGURE ABLE PROTECTION COMPONENTS Page 108 ODF Speed Facer Operating Manual...
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PARTS LIST ITEM P/N: DESCRIPTION 86612 WRENCH SOCKET 1-1/4 X 1/2 DRIVE 12 POINT DEEP 13076 WRENCH SPEED HANDLE 3/8 DRIVE 19261 WRENCH SOCKET 3/8 6 POINT X 3/8 DRIVE 58354 EXTENSION DRIVE WRENCH 1/2 DRIVE X 5 46250 WRENCH HEX BIT SOCKET 10MM X 1/2 46251 WRENCH HEX BIT SOCKET 8MM X 1/2 14818...
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APPENDIX B Contact CLIMAX for the current list of Safety Data Sheets. P/N 102615, Rev. 0 Page 111...
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