1. Manuals
  2. Brands
  3. Climax Manuals
  4. Industrial Equipment
  5. FF6300
  6. Operating manual

Climax FF6300 Operating Manual

Flange facer, serial number range: 15000834-
Hide thumbs
Table of Contents

Advertisement

Quick Links

FF6300
FLANGE FACER
FF6300 OPERATING MANUAL
SERIAL NUMBER RANGE: 15000834–
ORIGINAL INSTRUCTIONS
P/N 80679
July 2019
Revision 10

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the FF6300 and is the answer not in the manual?

Questions and answers

Related Manuals for Climax FF6300

Summary of Contents for Climax FF6300

  • Page 1 FF6300 FLANGE FACER FF6300 OPERATING MANUAL SERIAL NUMBER RANGE: 15000834– ORIGINAL INSTRUCTIONS P/N 80679 July 2019 Revision 10...
  • Page 3 CLIMAX. CLIMAX hereby grants permission to download a single copy of this manual and of any revision hereto onto an electronic storage medium to be viewed and to print one copy of this manual or any revision hereto, pro-...
  • Page 4 CLIMAX GLOBAL LOCATIONS Page B FF6300 Operating Manual...
  • Page 5 CE DOCUMENTATION P/N 80679, Rev. 10 Page C...
  • Page 6 CLIMAX warrants that all parts are free from defects in materials and workmanship, and that all labor has been performed properly. This warranty is available to the customer purchasing parts or labor for a period of 90 days after delivery of the part or repaired machine or 180 days on used machines and components.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS HAPTER ECTION 1 INTRODUCTION ............1 .
  • Page 8 Hydraulic power unit maintenance ..........65 Page ii FF6300 Operating Manual...
  • Page 9 TABLE OF CONTENTS (CONTINUED) HAPTER ECTION 5.3.6 Dovetail and square ways maintenance ......... 65 5.3.7 Leadscrew maintenance .
  • Page 10 This page intentionally left blank Page iv FF6300 Operating Manual...
  • Page 11 1-3. Warning label placement FF6300 OD mount ..........10 1-4. Warning label placement FF6300 pneumatic conditioning unit ......11 2-1.
  • Page 12 A-17. FF6300 pneumatic kit (P/N 80969) ..........97 A-18. FF6300 hydraulic kit (6.2 cu.in. motor with QD FTG) (P/N 80970) ......98 A-19.
  • Page 13 B-2. Assembly schematic for pneumatic feed only (used with hydraulic machines) (P/N 87941) ..111 B-3. Hydraulic kit 6.2 cubic in motor with QD FTG FF6300 (P/N 80970) ......112 P/N 80679, Rev.
  • Page 14 This page intentionally left blank Page viii FF6300 Operating Manual...
  • Page 15 LIST OF TABLES ABLE 1-1. Revision history ..............C 1-1.
  • Page 16 This page intentionally left blank Page x FF6300 Operating Manual...

  • Page 17: Introduction

    TEMS REQUIRED BUT NOT SUPPLIED OW TO USE THIS MANUAL This manual describes the setup, operation, maintenance, storage, shipping, and decommissioning of the FF6300 Flange Facer Machine. NOTICE For maximum safety and performance, read this entire manual before attempting to set up or operate the machine.

  • Page 18: General Safety Precautions

    ENERAL SAFETY PRECAUTIONS CLIMAX leads the way in promoting the safe use of portable machine tools. Safety is a joint effort. You must do your part by: •...

  • Page 19: Machine - Specific Safety Precautions

    OD mount assembly. Lifting – Many CLIMAX machine components are very heavy. Whenever possible, use proper hoisting equipment and rigging to lift the machine or its components. Always use the lifting points designated on the machine.
  • Page 20 For the pneumatic machine (or portion of the machine), either discon- nect the air hose or move the lock-out/tag-out valve to the lock posi- tion. • For the hydraulic machine, turn off the power at the HPU. Page 4 FF6300 Operating Manual...
  • Page 21 This page intentionally left blank P/N 80679, Rev. 10 Page 5...

  • Page 22: Risk Assessment And Hazard Mitigation

    Due to the unique nature of portable machining applications, identifying one or more hazards that must be addressed is typical. When performing the on-site risk assessment, it is important to consider the Porta- ble Machine Tool and the workpiece as a whole. Page 6 FF6300 Operating Manual...

  • Page 23: Risk Assessment Checklist

    ISK ASSESSMENT CHECKLIST The following checklist is not intended to be an all inclusive list of things to watch out for when setting up and operating this Portable Machine Tool. However these checklists are typical of the types of risks the assembler and operator should be considering.

  • Page 24: Labels

    ABELS Table 1-4 shows the labels that should be on your machine. If any are defaced or missing, contact CLIMAX immediately for replacements. 1-4. L ABLE ABELS P/N 29154, 35828 P/N 29152 CLIMAX serial num- ber, year, and model Label mass tag...

  • Page 25: Label Locations

    Label warning consult Label warning hot sur- operator’s manual face P/N 79324 P/N 59042 Label warning hand Label warning hand entanglement/rotating crush/moving parts gears ABEL LOCATIONS 1-1. W FF6300 ID IGURE ARNING LABEL PLACEMENT CHUCK P/N 80679, Rev. 10 Page 9...
  • Page 26 1-2. W FF6300 ID IGURE ARNING LABEL PLACEMENT CHUCK CONT 70228 82344 29152 81003 1-3. W FF6300 OD IGURE ARNING LABEL PLACEMENT MOUNT Page 10 FF6300 Operating Manual...

  • Page 27: Items Required But Not Supplied

    Rigging and lifting equipment as needed for machine setup • Fittings required to connect to the pneumatic conditioning unit (PCU), or the plug for the hydraulic power unit (HPU) CLIMAX offers a dial indicator kit for purchase; contact CLIMAX for more information. P/N 80679, Rev. 10 Page 11...
  • Page 28 This page intentionally left blank Page 12 FF6300 Operating Manual...

  • Page 29: Overview

    The FF6300 flange facing machine is designed for facing, beveling, and grooving operations. All parts meet CLIMAX’s strict quality standards. The FF6300 is highly configurable with a variety of options and accessories. The machine you purchased may not have all of these. If you require additional accesso- ries, please contact CLIMAX for assistance.
  • Page 30 For example, you can set up the chuck independently and then add the main rotary housing. Mounting options – With the optional CLIMAX OD mount kit, the machine can be mounted to the outside diameter of the flange, without welding. With the CLIMAX surface mounting kit, the machine can be face mounted.

  • Page 31: Id Chuck Assembly

    2.1.1 ID chuck assembly 2-1. ID IGURE CHUCK ASSEMBLY P/N 80679, Rev. 10 Page 15...

  • Page 32: Id Chuck Assembly Dimensions

    2.1.2 ID chuck assembly dimensions 2-2. ID IGURE CHUCK ASSEMBLY DIMENSIONS Page 16 FF6300 Operating Manual...

  • Page 33: Od Mount Assembly

    2.1.3 OD mount assembly 2-3. OD IGURE MOUNT ASSEMBLY P/N 80679, Rev. 10 Page 17...

  • Page 34: Od Mount Assembly Dimensions

    2.1.4 OD mount assembly dimensions 2-4. OD IGURE MOUNT ASSEMBLY DIMENSIONS Page 18 FF6300 Operating Manual...

  • Page 35: Surface Mount Assembly

    2.1.5 Surface mount assembly 2-5. S IGURE URFACE MOUNT ASSEMBLY 2.1.6 Surface mount assembly dimensions 2-6. S IGURE URFACE MOUNT ASSEMBLY DIMENSIONS P/N 80679, Rev. 10 Page 19...

  • Page 36: Rigging And Lifting Information

    25.75" (654 mm) Metal container 60.16" (1528 mm) 24.16" (614 mm) 26.86" (682 mm) OD mount wooden crate 47.25" (1200 mm) 42.25" (1073 mm) 19.75" (502 mm) * All dimensions include handles and latches if applicable. Page 20 FF6300 Operating Manual...

  • Page 37: Controls

    7. Speed adjustment valve—Controls the machine’s rate of rotation. 2.3.2 Hydraulic power unit controls Figure 2-8 on page 22 shows the controls on the hydraulic version of the FF6300. P/N 80679, Rev. 10 Page 21...

  • Page 38: Machine Specifications

    Start button—Turns on the electric drive motor on the HPU. Press to start the HPU. • Emergency Stop button—Press to stop the machine. Rotate clockwise to reset. ACHINE SPECIFICATIONS 2.4.1 Temperature The suggested machine operating temperature is -4–140 F (-20–60 Page 22 FF6300 Operating Manual...

  • Page 39: Pressure

    NOTICE During operation, individual machine components will exceed these temperatures. During normal use, the temperature of the machine housing normally increases to about 25 F (14 C) above the ambient temperature. It is good practice to make critical final machining cuts after the machine has been running continuously for at least 15 minutes.
  • Page 40 This page intentionally left blank Page 24 FF6300 Operating Manual...

  • Page 41: Setup

    - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -53 ACKFACING ATTACHMENT The FF6300 can machine a face, groove, or bevel on a flat flange. This chapter explains how to set up the machine for these operating modes. and rigging.

  • Page 42: Preparing The Machine For Use

    LPS PreSolve Orange Degreaser. REPARING THE MACHINE FOR USE 3.2.1 Pre-setup check The FF6300 can be set up and mounted in many ways. Before setting up the flange facer, check the following: • The machine assemblies are positioned correctly.

  • Page 43: Lifting And Rigging

    IFTING AND RIGGING DANGER The FF6300 can weigh 473 lbs (215 kg) when fully assembled in the ID configuration, and 773 lbs (353 kg) in the outside diameter (OD) configuration. Use caution and follow all site rigging procedures such as a lift plan and never allowing anyone under the load.

  • Page 44: Setup Overview For The Id Chuck Machine

    FF6300 in the ID mounting configuration. The OD mount setup is listed in Section 3.7 on page 36 To set up the FF6300 ID chuck, follow the process below. For details on these steps, see Section 3.6 on page 32 through Section 3.12 on page 48.
  • Page 45 4. Adjust the turning arm and counterweight arm to the cor- rect diameter (Figure 3-4). See Section 3.9 on page 44 and Section 3.10 on page 45 for information on adjusting the turning and counterweight arms. 3-4. A IGURE DJUST THE TURNING ARM 5.

  • Page 46: Installation Hazards

    7. Install a tool bit (Figure 3-7). NOTICE The FF6300 cutting tool is designed to trail behind the turning arm as it rotates around the workpiece surface. The turning arm moves in a clockwise direction. Keep these characteristics in mind when installing a new tool in the machine.
  • Page 47 • Chucking feet must be secured to the workpiece. • Setup fingers and safety weld plates should be utilized when possible. • If not possible, contact CLIMAX to determine a custom solution. To avoid the risk of a falling machine, secure the 3-9. V...

  • Page 48: Installing The Id Chuck In The Workpiece

    36 for OD mounting or Section 3.8 on page 42 for surface mounting. The FF6300 ID chuck can be removed from the main body rotating assembly. The chuck can be installed independently as a subassembly when there are access or rigging constraints.
  • Page 49 To install and align the ID chuck DANGER When installed vertically, if not secured properly, this machine can fall and cause serious injury or death to the operator and bystanders. To avoid this danger, secure the machine by tack-welding safety blocks over the upper jaws or by using clamps bolted to the underside of the leveling feet (safety...
  • Page 50 6. Install the ID chuck into the bore of the flange. 7. Using the short-handled 46mm wrench provided in the tool kit, tighten the jacking screws evenly. Page 34 FF6300 Operating Manual...
  • Page 51 NOTICE Do not over tighten, as this could bind the leveling feet during leveling. Check that the setup fingers are seated evenly. WARNING Leveling screw Do not extend the jacking feet (10mm past the full-extension groove in the threaded screw (Figure 3- 3-14.

  • Page 52: Od Mounting

    If you used the 10mm hex wrench, remove it from the hex opposite the motor. Otherwise, damage to the machine may occur. MOUNTING See Section 3.5 on page 30 for a full list of installation hazard warnings. 3-16. OD IGURE MOUNT Page 36 FF6300 Operating Manual...

  • Page 53: Setup Overview For The Od Mount Machine

    3.7.1 Setup overview for the OD mount machine To set up the FF6300 OD mount, follow the process below. For details on these steps, see Section 3.7.2 on page 37 through Section 3.7.5 on page 41. 1. Remove the OD mount from its shipping/storage crate.

  • Page 54: Od Mounting Arrangements

    (68 N m). NOTICE Failure to install and torque these nuts may lead to poor machine performance. 8. Set the FF6300 machine on the ground on wooden blocks. 9. Remove any lifting eyes from the top of the main body assembly.
  • Page 55 Arrangement A Do the following for arrangement A: 1. Subtract 15" (381 mm) from the key dimension. Divide the difference by two. 2. Hook the tape measure to the interior 9" (228 mm) diameter hole on the top plate of the OD mount (see Figure 3-20).

  • Page 56: Attaching The Od Mount Assembly To The Workpiece

    1" (25 mm) long (Figure 3-22). • Attach the vertical legs by clamping a plate with an M16 threaded hole to the workpiece at each mount- ing point. 3-22. A IGURE TTACHING THE MOUNT WITH A TACK WELD Page 40 FF6300 Operating Manual...

  • Page 57: Centering And Leveling The Od Mount Assembly

    • Attach the vertical legs by using the CLIMAX OD Chain Clamp Kit (P/N 80622) (Figure 3-23). Tighten the chain evenly to 50 ft-lbs (68 N m).The chain clamp kit is an optional accessory; contact your CLIMAX representa- tive for more information.

  • Page 58: Surface Mounting

    3.8.1 Setup overview for the surface mount machine To set up the FF6300 surface mount, follow the process below. For details on these steps, see Section 3.8.2 on page 42 and Section 3.8.3 on page 43. 1. Remove the ID chuck from the FF6300 main body.

  • Page 59: Centering And Leveling The Surface Mount Assembly

    The surface mount circular mounting plate can be used as a template to hold the four blocks in the correct orientation while attaching the blocks to the workpiece. Check that the blocks are secured to the mounting plate with approximately 0.2" (5 mm) of adjustment range.

  • Page 60: Positioning The Machining Arm

    The machining arm is adjustable for versatile positioning and to clear obstructions.Loosen the four clamps that secure the arm to the main body (Figure 3-26). 1. Pull and hold the safety stop pin. 3-26. L IGURE OCATION OF SECURING CLAMPS Page 44 FF6300 Operating Manual...

  • Page 61: Positioning The Counterweight

    OSITIONING THE COUNTERWEIGHT NOTICE The counterweight must be installed when the machine is used in a vertical machining application. CLIMAX recommends that you always use the counterweight as it improves the performance of the machine and produces a flatter surface.
  • Page 62 WARNING Do not remove the stop collar on the counterweight arm. Serious injury or death can result if the arm is accidentally left unclamped and it slides out of the main body socket. Page 46 FF6300 Operating Manual...

  • Page 63: Rotating The Tool Head

    3.11 OTATING THE TOOL HEAD NOTICE The FF6300 is designed to trail the cutting tool behind the turning arm. The turning arm moves in a clockwise direction. Keep these characteristics in mind when installing a new tool in the machine.

  • Page 64: Adjusting The Feed Box

    The feed box has two positions: disen- gaged and engaged (see Figure 3-33). Push the knob inward to engage the feed, and pull the knob out to disengage. 3-32. F IGURE EED BOX 3-33. D IGURE ETAIL OF FEED BOX POSITIONS Page 48 FF6300 Operating Manual...

  • Page 65: Adjusting The Feed Rate

    3.12.1 Adjusting the feed rate WARNING Do not adjust the feed rate while the machine is rotating, as rotating machinery can cause serious injuries. Stop the machine completely before adjusting the feed rate. Follow Section 3.12.2 on page 50 to conduct feed actuation measurement.

  • Page 66: Conducting Feed Actuation Measurement

    3-36. P machining arm. IGURE NEUMATIC VALVE LOCATION CAUTION Use caution when manually cycling the roller lever actuator to avoid a potential pinch point. Choose the method that is safest and most convenient for the setup. Page 50 FF6300 Operating Manual...

  • Page 67: Reversing The Feed Direction

    After setting the approximate feed rate, if a more precise reading is helpful, measure the actual feed rate by using a dial indicator mounted as shown in Figure 3-37. If the resulting feed rate is different than expected, adjust the feed rate adjustment knob (see Figure 3-35) by doing the following: 1.

  • Page 68: Disconnecting Feed Hoses

    3-40. F IGURE EED ADJUSTMENT KNOB POSITIONED DOWN 3.12.4 Disconnecting feed hoses Press down on the collar around the hose and pull the hoses out. (see Figure 3-41). 3-41. L IGURE OCATION OF FEED HOSES Page 52 FF6300 Operating Manual...

  • Page 69: Backfacing Attachment

    The backfacing attachment can only be used with either the ID chuck or the surface mount. Assembling the backfacing attachment Do the following to assemble the backfacing attachment: 1. Assemble the FF6300 machine using the ID chuck or surface mount. P/N 80679, Rev. 10 Page 53...
  • Page 70 8. Manually rotate the turning arm one revolution to check for swing clearance. The backfacing attachment can machine flanges to the thickness and diameter shown in Figure 3-44 on page 55. Page 54 FF6300 Operating Manual...
  • Page 71 3-44. B IGURE ACKFACING ATTACHMENT DIMENSIONS P/N 80679, Rev. 10 Page 55...
  • Page 72 This page intentionally left blank Page 56 FF6300 Operating Manual...

  • Page 73: Operation

    Always be aware of the location of all personnel near the machine. The FF6300 often is used in dangerous locations (in elevated positions, near other operating equipment, overhead, etc.). CLIMAX cannot foresee where this machine will be used; therefore, you must perform a site-specific risk assessment (Section 1.5 on page 6) for each job before starting work.
  • Page 74 Check that the emergency stop button is reset. CAUTION Metal chips and other debris can damage the machine and degrade its performance. Ensure all metal chips and other debris are removed from the machine before and after each use. Page 58 FF6300 Operating Manual...

  • Page 75: Machining

    ACHINING See Section 2.3 on page 21 for information on the location and function of the controls. See Section 3.12 on page 48 for information on the feed box. DANGER To avoid serious injury to hands or arms, do not reach inside the swing of the turning arm during operation or while the machine is energized.
  • Page 76 6. Turn the feed rate adjustment knob to the minimum feed or to the desired set- ting, if known (Figure 4-2 on page 59). 7. Turn on the feed and adjust the feed rate for the desired cut (Figure 4-2 on page 59). Page 60 FF6300 Operating Manual...

  • Page 77: Adjusting The Machine When The Cut Is Completed

    8. Use the speed control buttons to adjust the drive motor to achieve the desired cut. 9. When the cut is complete, first stop the feed and then stop the machine rota- tion. CAUTION Recheck the chuck torque at intervals, including after environmental changes (such as between night and day) in case of thermal growth.
  • Page 78 7. Using the supplied hoist rings, attach lifting equipment to the machine. 8. Install setup fingers to each leveling foot (for the ID chuck). 9. Loosen and retract the leveling feet (for the ID chuck). 10. Remove the machine from the work piece. Page 62 FF6300 Operating Manual...

  • Page 79: Maintenance And Troubleshooting

    MAINTENANCE AND TROUBLESHOOTING IN THIS CHAPTER: 5.1 O - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -63 VERVIEW 5.2 M - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -64...

  • Page 80: Aintenance Intervals

    Check and drain the water from the air filter water trap. 5.3.3 Pneumatic conditioning unit emergency stop check 1. With the machine running, press the emergency stop button (Figure 2-7 on page 21). 2. Check that the machine stops. Page 64 FF6300 Operating Manual...

  • Page 81: Pneumatic Conditioning Unit Drop-Out Circuit Check

    PCU is lost and restored. To check the PCU drop-out circuit: 1. Check that the PCU is connected to an air supply and to the FF6300. 2. Check that the air-supply lock-out is open (pulled up).

  • Page 82: Adjust The Dovetail And Square Ways Gib Screws

    (Figure 2-1 on page 15 and Figure A-8 on page 88). 2. Tighten the two M8 screws (number 49 in Figure A-8 on page 88) on the top of the main body assembly, and then back them off a little. Page 66 FF6300 Operating Manual...

  • Page 83: Lubricating The Machine

    UBRICATING THE MACHINE Table 5-2 on page 68 provides information on recommended lubricants. Change the oil in the main body drive gear and grease the lower spindle bearing after every 1000 hours of use, or yearly. NOTICE The more frequently oil is used to lubricate the leadscrew and nuts, the longer they will last.
  • Page 84 AW32 or equivalent. Recommended lubricants CLIMAX recommends the lubricants listed in Table 5-2. Listed alongside the regular lubricants are biodegradable alternatives. If these lubricants are not available in your area, contact CLIMAX for alternatives. See Appendix C for MSDS information.

  • Page 85: Troubleshooting

    ROUBLESHOOTING This section is intended to help you solve basic machine performance problems. For serious maintenance or if you have questions on the following procedures, contact CLIMAX. 5.5.1 The machine isn’t turning If the machine is not rotating, check the following: 1.

  • Page 86: The Machine Isn't Feeding

    (Figure 5-3). 2. Clean the filters with solvent. 5-3. L IGURE OCATION OF FEED BOX FILTERS 3. Blow out the filters with com- pressed air. 4. Replace the filters in the feed box. Page 70 FF6300 Operating Manual...

  • Page 87: The Machine Is Performing Poorly

    3. Tram the turning arm as necessary (Section 5.3.10 on page 66). ECOMMISSIONING Do the following to decommission the FF6300 before disposal: 1. Remove the sight glass from the main body and drain the oil from the drive for disposal or recycling through appropriate channels and according to local regu- lations..
  • Page 88 This page intentionally left blank Page 72 FF6300 Operating Manual...

  • Page 89: Storage And Shipping

    - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -77 HIPPING TORAGE Proper storage of the FF6300 will extend its usefulness and prevent undue damage. Before storing do the following: •...
  • Page 90 STEEL CONTAINER WOODEN CRATE 6-1. FF6300 IGURE IN CONTAINERS Page 74 FF6300 Operating Manual...
  • Page 91 DISCONNECT FOR TRANSPORT STRAP TO SECURE MACHINE DURING TRANSPORT SPACE FOR ACCESSORIES 6-2. P FF6300 IGURE ACKING THE WITH CHUCK P/N 80679, Rev. 10 Page 75...
  • Page 92 6-3. P FF6300 IGURE ACKING THE WITH MOUNT Page 76 FF6300 Operating Manual...

  • Page 93: Shipping

    HIPPING The machine ships from CLIMAX with a heavy coating of LPS 3. The recom- mended cleaner is LPS PreSolve Orange Degreaser. During machine use, an alternate long-term corrosion preventative may have been used. Be sure to use the correct cleaner for the applied protective coating.
  • Page 94 This page intentionally left blank Page 78 FF6300 Operating Manual...

  • Page 95: Appendix Aexploded Views And Parts Lists

    The following diagrams and parts lists are for your reference purposes only. The machine’s limited warranty is void if the machine has been tampered with by anyone who has not been authorized in writing by CLIMAX to perform service on the machine.

  • Page 96: Igure A-1. Feed Box Pneumatic Manual Feed Adjust (P/N 87326)

    SCREW M6 X 1.0 X 60mm SHCS 87322 PLATE FEED ADJUST 87411 NUT 3/8-16 ACON HS G8 ZINC 87842 CYLINDER AIR 40MM DIA 10MM STROKE DOUBLE ACTING A-1. F (P/N 87326) IGURE EED BOX PNEUMATIC MANUAL FEED ADJUST Page 80 FF6300 Operating Manual...

  • Page 97: Igure A-2. Air Control Assembly For Pneumatic Feed (P/N 87941)

    PARTS LIST ITEM P/N: DESCRIPTION 10770 WASHER THRUST .75 OD X .312 ID X .03 13209 FTG QD NIPPLE 1/2B 1/2 NPTM PNEUMATIC 16610 FTG QUICK COUPLER 1/2B 1/2 NPTM FEMALE AIR 35690 FTG QUICK COUPLER 3/8B 1/4 NPTF FEMALE AIR 35772 LABEL DIRECTION OVAL HANDLE BALL VALVE 59203...

  • Page 98: Igure A-3. Pneumatic Filter And Valve With Stand Assembly (P/N 59329)

    SCREW M5 X 0.8 X 40MM SHCS 78054 FILTER/REGULATOR PARTICULATE 1/2NPTF METAL BOWL GLASS 83486 PRESSURE GAUGE, 0-160 PSI, 1/8 NPT CENTER BACK MOUNT A-3. P (P/N 59329) IGURE NEUMATIC FILTER AND VALVE WITH STAND ASSEMBLY Page 82 FF6300 Operating Manual...
  • Page 99 This page intentionally left blank P/N 80679, Rev. 10 Page 83...

  • Page 100: Igure A-4. Pneumatic Conditioning Unit Mm Low Pressure Drop Out (P/N 78264)

    ASSEMBLED SCALE 1 : 5 A-4. P 1/2" (13 (P/N 78264) IGURE NEUMATIC CONDITIONING UNIT PRESSURE DROP Page 84 FF6300 Operating Manual...

  • Page 101: Igure A-5. Pneumatic Conditioning Unit Mm Low Pressure Drop Out Parts List (P/N 78264)

    PARTS LIST ITEM P/N: DESCRIPTION 10160 SCREW 1/4-20 X 3/4 SHCS 11365 SCREW 1/4-20 X 3/4 BHSCS 12616 FTG PLUG 1/8 NPTM SOCKET 13489 WASHER 5/16 FLTW SAE 14726 SCREW 10-32 X 1/4 SHCS 19729 NUT 5/16-18 NYLON INSERT LOCKNUT 22235 FTG BARB #10-32 X 1/8 HOSE 27895...

  • Page 102: Igure A-6. Slide Tool Holder Assembly (P/N 79790)

    79790 - ASSY SLIDE TOOL HOLDER FOR REFERENCE ONLY A-6. S (P/N 79790) IGURE LIDE TOOL HOLDER ASSEMBLY Page 86 FF6300 Operating Manual...

  • Page 103: Igure A-7. Slide Tool Holder Assembly Parts List (P/N 79790)

    PARTS LIST ITEM P/N: DESCRIPTION 10436 WASHER THRUST .500 ID X .937 OD X .060 10437 BRG THRUST .500 ID X .937 OD X .0781 16953 PIN DOWEL 3/16 DIA X 5/8 20772 NUT M6 X 1.0 STDN ZINC PLATED 35014 SCREW M6 X 1.0 X 16mm SHCS 35505...

  • Page 104: Igure A-8. Main Body Assembly (P/N 87913)

    A-8. M (P/N 87913) IGURE AIN BODY ASSEMBLY Page 88 FF6300 Operating Manual...
  • Page 105 87909 MOUNT VALVE PNEUMATIC FEED 15 IN 58858 O-RING CORD 3/32 DIA MED-HARD BLACK 87914 HOUSING MAIN BODY FF6300 63299 RING O 3/32 X 4-1/2 ID X 4-11/16 OD 11729 PIN DOWEL 1/4 DIA X 3/4 73302 PLUG G 3/8-19 BSPP HEX SOCKET...

  • Page 106: Igure A-10. Turning Arm Assembly Mm ) (P/N 80304)

    A-10. T 38" (965 ) (P/N 80304) IGURE URNING ARM ASSEMBLY Page 90 FF6300 Operating Manual...

  • Page 107: Mm ) Parts List (P/N 80304)

    67837 SCREW M10 X 1.5 X 16MM BHSCS 68513 SCREW M10 X 1.5 X 16MM SSSFP 70227 LABEL CLIMAX LOGO 2 X 8 72753 SCREW M8 X 1.25 X 50MM SHCS 74296 SCREW M6 X 1.0 X 20MM SSSHDP 79324...

  • Page 108: Igure A-12. Counterweight Arm Assembly (P/N 80324)

    SCREW M10 X 1.5 X 20MM SSSCP 79791 BAR COUNTERWEIGHT 23 IN 79792 COUNTERWEIGHT 82218 CLAMP COLLAR 30mm ID X 55mm OD X 20mm 2 PIECE WITH DAMPER A-12. C (P/N 80324) IGURE OUNTERWEIGHT ARM ASSEMBLY Page 92 FF6300 Operating Manual...

  • Page 109: Igure A-13. Backface Attachment Assembly (P/N 80362)

    PARTS LIST ITEM P/N: DESCRIPTION 35009 SCREW M6 X 1.0 X 20 SHCS 37262 SCREW M10 X 1.5 X 100 SHCS CLASS 12 58985 SCREW M10 X 1.5 X 80mm SHCS 60031 SCREW M10 X 1.5 X 90MM SHCS 79826 PLATE DOVE CIRCULAR 80419 (NOT SHOWN) SHIM 1.8 ID X 3.2 OD .001 THICK...

  • Page 110: Igure A-14. Od Mount Assembly Mm ) (P/N 80477)

    A-14. OD 38–63” (965–1,600 ) (P/N 80477) IGURE MOUNT ASSEMBLY Page 94 FF6300 Operating Manual...

  • Page 111: Igure A-15. Od Mount Assembly Mm Parts List (P/N 80477)

    SCREW M12 X 1.75 X 200MM SHCS 82344 LABEL ARROW MOVEMENT RED / WHITE 82356 (NOT SHOWN) CRATE SHIPPING WOOD FF6300 OD MOUNT WITH INSERT FF6300 83345 COLLAR .50 ID X .75 OD X 6.2 LONG DELRIN 84535 PLATE OD ALIGNMENT A-15.

  • Page 112: Igure A-16. Od Mount Clamp Kit (P/N 80622)

    SCREW M8 X 1.25 X 30 OAL X 10 THD L STAINLESS 80623 FOOT OD CLAMP MOUNT 80624 SETUP FINGER OD MOUNT 82315 GRIPPER HSS 25mm SQ M6 A-16. OD (P/N 80622) IGURE MOUNT CLAMP KIT Page 96 FF6300 Operating Manual...

  • Page 113: Igure A-17. Ff6300 Pneumatic Kit (P/N 80969)

    LABEL AIR MOTOR DIRECTION AND PRESSURE 82133 ASSY HOSE 801 1/2 ID JIC-6F X NPTM-1/2 SWIVEL X 12" PNEUMATIC 95890 FTG ADAPTER 1/2 BSPP MALE X JIC-6M A-17. FF6300 (P/N 80969) IGURE PNEUMATIC KIT P/N 80679, Rev. 10 Page 97...

  • Page 114: Igure A-18. Ff6300 Hydraulic Kit Cu In Motor With Qd Ftg) (P/N 80970)

    A-18. FF6300 (6.2 QD FTG) (P/N 80970) IGURE HYDRAULIC KIT MOTOR WITH Page 98 FF6300 Operating Manual...

  • Page 115: Igure A-19. Air Valve Assembly (P/N 87916)

    PARTS LIST ITEM P/N: DESCRIPTION 44682 SCREW M4 X 0.7 X 35mm SHCS 59342 FTG ELBOW 1/4 NPTMS X 1/4 TUBE F PRESTOLOCK NICKEL PLATED 82880 FTG MUFFLER 1/8 NPTM BRONZE AND STEEL 87329 VALVE 5 PORT ROLLER LEVER A-19. A (P/N 87916) IGURE IR VALVE ASSEMBLY...

  • Page 116: Igure A-20. Id Chuck Assembly Leg Mm ) (P/N 81971)

    LEG CHUCK 4.00 DIA X 2.25 IN 81974 LEG CHUCK 4.00 DIA X 4.50 IN 81975 LEG CHUCK 4.00 DIA X 9.00 IN 81976 CHUCK HUB FF6300 4IN LEGS 81977 ASSY LEVELING FOOT 4IN A-20. ID 12–57" (305–1,448 ) (P/N 81971)

  • Page 117: Igure A-21. Leveling Foot Mm Assembly (P/N 81977)

    PARTS LIST ITEM P/N: DESCRIPTION 10144 WASHER THRUST 1 ID X 1.562 OD X .060 35504 SCREW M6 X 1.0 X 35mm SHCS 50458 SCREW M8 X 1.25 X 20mm SHCS 72361 WASHER SPRING WAVE .26 ID X .43 OD 79829 SCREW JACKING LEVELING 1-5/8-12 80427...

  • Page 118: Igure A-22. Surface Mount Assembly (P/N 82309)

    SCREW M12 X 1.75 X 20mm SSSFP 79545 BLOCK TACK WELD 79927 WASHER 3/8 FLTW HARDENED 1 OD X .2 THK BLACK OXIDE FINISH 80647 PLATE SURFACE MOUNT FF6300 A-22. S (P/N 82309) IGURE URFACE MOUNT ASSEMBLY Page 102 FF6300 Operating Manual...

  • Page 119: Igure A-23. Air Control Assembly For Pneumatic Feed And Mm Drive Supply (P/N 87917)

    PARTS LIST ITEM P/N: DESCRIPTION 10770 WASHER THRUST .75 OD X .312 ID X .03 12920 FTG REDUCER BUSHING 1/2 NPTM X 1/4 NPTF 13208 FTG QD COUPLER 1/2B 1/2 NPTF PNEUMATIC 13209 FTG QD NIPPLE 1/2B 1/2 NPTM PNEUMATIC 16610 FTG QUICK COUPLER 1/2B 1/2 NPTM FEMALE AIR 30502...

  • Page 120: Igure A-24. Hydraulic Kit Cubic Motor (P/N 82555)

    A-24. H (P/N 82555) IGURE YDRAULIC KIT CUBIC MOTOR Page 104 FF6300 Operating Manual...

  • Page 121: Igure A-25. Bypass Assembly For Set Up Of Hydraulic Machine (P/N 83154)

    PARTS LIST ITEM P/N: DESCRIPTION 20411 FTG ELBOW 7/8 SAEM ORING X 1/2 NPTF 90 DEG 27977 FTG DUST PLUG 1/2 QD COUPLER 40615 FTG QUICK COUPLER FEMALE 60 SERIES 1/2B X SAE-10F 83153 FTG NIPPLE 1/2 NPTM X 2-1/2 STEEL BLACK A-25.
  • Page 122 DUST CAP QD NIPPLE 1/2B FEM STYLE RUBBER 69486 QD COUPLER HYDRAULIC 1/2 BODY FEM STYLE SAE-10F 83153 FTG NIPPLE 1/2 NPTM X 2-1/2 STEEL BLACK A-26. B (P/N 83166) IGURE YPASS ASSEMBLY FOR SET UP OF HYDRAULIC MACHINE Page 106 FF6300 Operating Manual...

  • Page 123: Able A-1. Tool Kit (P/N 80327)

    LUBRICANT ANTI SEIZE MOLY GRAPHITE EXTREME 65183 Piece PRESSURE 10 OZ CAN 80671 BRACKET HOSE GUIDE Piece 80679 MANUAL INSTRUCTION MODEL FF6300 Piece HANDWHEEL 4 IN. DIA 3/8" HEX CAST IRON DISHED W/ 82493 Piece REVOLVING HANDLE MODIFIED (KB) P/N 80679, Rev. 10 Page 107...

  • Page 124: Able A-2. Recommended Spare Parts

    A-2. R ABLE ECOMMENDED SPARE PARTS Description FF6300 Main body assembly 79825 SEAL 125MM X 136MM X 4.2MM ROTARY (Rotary union seals) 15768 SEAL 1.625 ID X 2.250 OD X 0.313 (Worm drive seals)
  • Page 125 A-2. R ABLE ECOMMENDED SPARE PARTS Description FF6300 Drive/feed control system 71420 REGULATOR BEXEL DIAL SET ¼ NPT (Feed control regulator) 80323 MOTOR AIR 486 RPM FS 208 RPM MAX 160 N m TQ (Pneumatic drive machines) 30207 SCREW M12 X 1.75 X 35MM SHCS GRADE 8.8 63163 MOTOR HYD 6.2 CU IN STRAIGHT KEYED SAE O-RING (Hydraulic drive machines)
  • Page 126 This page intentionally left blank Page 110 FF6300 Operating Manual...

  • Page 127: Appendix Bschematics

    SSEMBLY SCHEMATIC FOR PNEUMATIC FEED ONLY USED WITH HYDRAULIC MACHINES B-3. H QD FTG FF6300 (P/N 80970) - - - - - - - - - - - - - - - - 112 IGURE YDRAULIC KIT CUBIC IN MOTOR WITH B-1.
  • Page 128 MOTOR B-3. H QD FTG FF6300 (P/N 80970) IGURE YDRAULIC KIT CUBIC IN MOTOR WITH Page 112 FF6300 Operating Manual...

  • Page 129: Appendix Csds

    APPENDIX C Contact CLIMAX for the current Safety Data Sheets. P/N 80679, Rev. 10 Page 113...
  • Page 130 This page intentionally left blank Page 114 FF6300 Operating Manual...

Table of Contents