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Seepex Manuals
Water Pump
BN 130-6LS
Operating and assembly instruction manual
Seepex BN 130-6LS Operating And Assembly Instruction Manual
Progressive cavity pump
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Table Of Contents
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Contents
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Table of Contents
Contents
General Notes
Safety and Warning Notes
Warning Notes
Danger Symbols
Information Symbols
Dangers that Can be Caused by the Machine
Qualification of the Personnel
Authorised People
Tasks and Information for the Owner/Operators
Safety Notes for Maintenance, Inspection and Assembly Work
Personal Protective Equipment
Safety and Protective Devices
Designated Use
General Description
Mode of Action and Pumping Principle of the Seepex Pump
Constructive Design
Data Sheet
Characteristic Curves
Technical Data
Safety
Transport
Symbols
Unpacking the Machine
Disposal
Mounting Tools / Lifting Gear
Space Requirement
Dimension for Stator Replacement
Assembly of the Complete Mounted Pump
Assembly & Installation
Power Supply of the Seepex Pump
Pipelines
Suction and Pressure Connection
Pipeline Dimensions
Master Copy
Commissioning / De-Commissioning
Measures before Commissioning
Checking Pipelines
Protective Devices on the Pump
Electrical/Hydraulic Connections
Direction of Rotation Check
Additional Devices - Optional
Initial Commissioning/Repeated Commissioning
Pressure in the Suction and Pressure Connection
De-Commissioning
Switching off the Pump
Emptying the Pump
Removing the Pump
Pipeline Dismantling
Preservation/Storage of the Pump
Preventive Measures
Pump Down-Time
Lubrication
Maintenance
Joint Grease
Inspection
Pump with Smart Conveying Technology - SCT
Stator (601), Rotor (600) - Dismantling - SCT
Preparing the Pump for Dismantling
Stator (601) - Dismantling
Rotor (600) - Dismantling
Remove Upper Half of the Stator
Dismantle Adjusting Segments
Tool (Wz/Circlip Tongs 45°)
Rotor (600) - Reassembly
Tool (W29/Lifting Equipment Incl. Lashing Strap)
Tool (W9/Mounting Lever)
Stator (601) – Reassembly
Smart Stator Setting
Alignment of the Adjusting Segments (635)
Adjusting Segment Basic Setting
Fine Adjustment of the Pump Parameters
Pump - Dismantling - SCT
Pressure Branch (700) - Dismantling
Suction Casing (500) - Dismantling
Segment Retainer (671) - Dismantling - Pressure Branch
Rotating Unit (RTE) – Dismantling
Rotor (600), Coupling Rod (400), Plug-In Shaft (307) - Dismantlin
Lantern (200)/Drive (ANT) - Dismantling
Pump - Reassembly (SCT)
Base Plate (GPU), Lantern (200), Drive Unit (ANT) – Reassembly
Rotating Unit (RTE) - Reassembly
Segment Retainer (671), Suction Casing (500) - Pre-Assembly
Suction Casing (500) - Reassembly
Segment Retainer (671), Pressure Branch (700) – Pre-Assembly
Pressure Branch (700) – Reassembly
Rotating Unit Individual Parts
Dismantle Holding Band (406, 407)
Dismantle Retaining Sleeve (401)
Detach Joint
Rotating Unit (RTE) – Preparing Component Parts for Assembly
Prepare Rotor Head (640) for Assembly
Prepare Coupling Rod (400) for Assembly
Prepare Plug-In Shaft (307) for Assembly
Rotating Unit (RTE) – Component Parts – Mounting
Rotor Head (640) – Coupling Rod (400) – Connecting
Rotor (600) Unhardened Material
Rotor (600) Hardened Material
Mount Universal Joint Sleeve (405) on Rotor Side
Coupling Rod (400) – Connect Plug-In Shaft (307)
Mount Retaining Sleeve (401) on Drive Side
Mount Universal Joint Sleeve (405) on Drive Side
Holding Band - Assembly
Prepare the Holding Band
Check the Holding Band
Assemble the Holding Band
Dismantling / Reassembly
Cant up the Holding Band
Shear the Holding Band
Check the Holding Band after Assembly
Shaft Sealing
Operating Conditions and Material Combination
Ordering Spare Parts
Pumping Elements
Miscellaneous Parts
Small Wearing Parts Package
Spare Parts
Large Wearing Parts Package
Special Tools
Special Tools
Accessories/Technical Information
Associated Documents
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Contents
2
Technical Data
3
Data Sheet
4
Assembly & Installation
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Not Binding Operating
and Assembly Instruction
Progressive Cavity Pump
This operating and assembly instruction is only
for general information.
Type
BN 52-6LS up to 130-6LS
Issue 26.06.2017
Table of
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Summarization of Contents
Safety
General Safety Notes
General information and instructions for machine operation and maintenance.
Warning and Danger Signals
Explains signal words, symbols, and their consequences for safe product use.
Personnel Qualification and Authorization
Covers personnel qualifications, authorized persons, and owner/operator responsibilities.
Safe Operation and Usage
Details safety notes for maintenance, PPE, protective devices, designated use, and foreseeable misuse.
Pump Description
General Description and Features
Introduces seepex pumps as rotating displacement pumps with characteristic features.
Operating Principle
Explains how sealing bands create efficient pumping via geometric design.
Construction Details
Illustrates pump components with a diagram and part list.
Technical Data
Data Sheet and Specifications
Mentions data sheets, characteristic curves, and declarations are commission-specific.
Transport, Storage, and Disposal
Transport Safety and Procedures
Details safety, dimensions, symbols, lashing points, and unpacking for transport.
Temporary Storage and Corrosion Protection
Advises on applying corrosion protection for temporary storage in suitable conditions.
Disposal Guidelines
Provides guidance on environmental protection and proper disposal of the machine.
Assembly and Installation
Mounting and Space Requirements
Covers mounting tools, lifting gear, space considerations, and stator replacement dimensions.
Pump Assembly and Power Supply
Guides on assembling the pump, its power supply, and safety precautions.
Pipeline Installation
Covers suction, pressure, and residue-free pipeline assembly requirements.
Commissioning and De-commissioning
Pre-Commissioning Checks
Lists measures before commissioning, including pipelines, protective devices, and electrical connections.
Initial Commissioning Procedures
Details starting the pump, avoiding dry running, and managing pressure connections.
De-commissioning Process
Outlines switching off, emptying, removing the pump, and preservation for storage.
Maintenance
Preventive Maintenance and Lubrication
Covers preventive measures, pump downtime, and detailed lubrication points and types.
Inspection Schedule
Provides an inspection schedule with intervals and actions for joints, stator, shaft seal, and drive unit.
Dismantling and Reassembly
SCT Pump Dismantling & Reassembly
Covers dismantling and reassembly of SCT pump, stator, rotor, and unit components.
Rotating Unit Parts Handling
Procedures for dismantling, preparing, and mounting individual parts of the rotating unit.
Holding Band Assembly Procedures
Detailed steps for preparing, checking, assembling, and tensioning the holding band.
Shaft Seal Safety and Operation
Covers safety precautions and operating conditions for shaft seals.
Spare Parts
Spare Parts Identification
Mentions spare parts list and sectional drawing for component identification.
Ordering Spare Parts
Provides forms and information for ordering spare parts, including personal and commission details.
Spare Parts Catalog
Lists components for plug-in shafts, coupling rods, pumping elements, and miscellaneous items.
Complete Parts Packages
Details the contents of small and large wearing parts packages for maintenance.
Special Tools
Ordering Special Tools
Provides forms and information for ordering specialized tools required for pump assembly.
Special Tools Catalog
Lists special tools with their denominations, application, and order numbers.
Associated Documents
Accessories and Technical Information
Notes that accessories and technical information are commission-specific and external to these instructions.
Appendix
Manufacturer and Supplier Documents
States that manufacturer and supplier documents are commission-specific and not part of these instructions.
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