1. Manuals
  2. Brands
  3. Seepex Manuals
  4. Water Pump
  5. BCSO 025-24 to 130-6L
  6. Operating and assembly instruction manual

Seepex BCSO 025-24 to 130-6L Operating And Assembly Instruction Manual

Progressive cavity pump
Hide thumbs
Table of Contents

Advertisement

Quick Links

Not Binding Operating
and Assembly Instruction
Progressive Cavity Pump
This operating and assembly instruction is only
for general information.
Type
BCSO 025-24 to 130-6L
Issue
.
.2017

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BCSO 025-24 to 130-6L and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Seepex BCSO 025-24 to 130-6L

Summary of Contents for Seepex BCSO 025-24 to 130-6L

  • Page 1 Not Binding Operating and Assembly Instruction Progressive Cavity Pump This operating and assembly instruction is only for general information. Type BCSO 025-24 to 130-6L Issue .2017...
  • Page 3 Index Index Index Index 1 1 1 1 Safety Safety ..........................................................................................1 1 1 1 Safety Safety..............................General notes Safety and warning notes 1.2.1 Warning notes 1.2.2 Danger symbols 1.2.3 Information symbols Dangers that can be caused by the machine Qualification of the personnel Authorised people 1.5.1...
  • Page 4 Index Index Index Index 5 5 5 5 Assembly / Installation Assembly / Installation ................................................Assembly / Installation Assembly / Installation................................................11 Mounting tools / lifting gear Space requirement 5.2.1 Dimension for stator replacement Assembly of the complete mounted pump Power supply of the pump Pipelines 5.5.1...
  • Page 5 Index Index Index Index Rotating unit – individual parts ....................35 9.2.1 Dismantling 9.2.2 Rotating unit (RTE) - prepare individual parts for reassembly 9.2.3 Rotating unit (RTE) - individual parts - reassembly Mechanical seal ........................38 9.4.1 Safety 9.4.2 Application conditions and material version 9.4.3 Design 9.4.4...

  • Page 7: General Notes

    Safety General notes Always keep the operating and maintenance instructions close by the machine. If problems cannot be solved with reference to the operating and maintenance instructions, please contact the manufacturer. Observe the following points in addition to these operating and maintenance instructions: •...

  • Page 8: Information Symbols

    • List item Dangers that can be caused by the machine seepex machines are built in accordance with the state of the art. Nevertheless, there is a residual risk, because the machine works with: • Mechanical movements that pose a danger •...

  • Page 9: Tasks And Information For The Owner/Operators

    Avoid/limit risks by the use of collective technical protective equipment or by organisational measures at work. Safety and protective devices Prior to start-up, bolt seepex machines onto a concrete foundation so as to ensure stability. Starting and stopping devices must be clearly recognisable. Take appropriate measures to avoid defects.

  • Page 10: Designated Use

    Safety Designated use • Only use seepex machines if they are in perfect condition and in compliance with the oper- ating and maintenance instructions. • Do not start up the machine unless the system in which the machine is installed is in accor- dance with the provisions of the applicable guidelines and statutory regulations.

  • Page 11: General Description

    Description of the pump General description seepex pumps are members of the group of rotating displacement pumps. • Characteristic features – Special configuration/arrangement of the rotor and stator pumping elements. – Motion sequence Mode of action and pumping principle of the seepex pump •...
  • Page 13 Technical data Data sheet Characteristic Curves Declaration • Data sheet, characteristic curves and declarations are commission specific documents and not part of this not binding operating and assembly instruction. Ausgabe Dokument Blatt A / 29.06.2017 1 (1) OM.TED.XXe issue document sheet...

  • Page 15: Transport

    Comply with the symbols and notices on the packaging. Remove the screwed connection between the machine and packaging. Remove the machine with a lifting machine/industrial truck. Temporary storage/Corrosion protection • All seepex machines have corrosion protection applied as standard prior to transport. Ausgabe Dokument Blatt D / 27.08.2012 OM.TRA.01e...
  • Page 16 Property damage can occur due to corrosion. Temporary storage must be in a dry, enclosed, frost-free room in order to provide protec- tion against ambient influences. Contact seepex regarding the necessary corrosion protection for temporary storage. Disposal NOTICE Environmental protection Material damage can occur.

  • Page 17: Dimensions, Weight And Centre Of Gravity

    Assembly / Installation Mounting tools / lifting gear CAUTION Pump falling over. Slight injury or damage to property can occur. Adhere to the lifting tool’s starting point. Pay attention to the dimensions, weight and centre of gravity of the pump. Use suitable mounting tools/lifting gear.

  • Page 18: Pipelines

    Assembly / Installation Power supply of the seepex pump DANGER Supply voltage and power frequency. Death or serious injury will result. Heed type plate on the pump. Pay attention to manufacturer’s directions (→ chapter 13.). Pay attention to safety regulations.
  • Page 19 Date of installation: Assembly check carried out on: Please enter operational data: Conveying liquid: Temperature: Fuse level/motor protection or power consumption Frequency control If yes: Supplied by seepex Supplied by customer Frequency: Speed: Power consumption: ________________________________ _______________________________________ Place, date Signature / company stamp...

  • Page 21: Checking Pipelines

    Commissioning / De-commissioning Measures before commissioning  Note the technical data (chapter 3.). 6.2.1 Checking pipelines  Check flange screwed connections (SCH).  Check threaded connections (G). NOTICE Ensure the liquid can flow through without obstruction. Malfunction and/or irreparable damage to the pump. ...

  • Page 22: Direction Of Rotation Check

    Complete failure of the pump.  Make sure that the suction-side conveying capacity does not cavitate.  If this cannot be guaranteed on the machine side, assemble a seepex dry running protection (TSE). 6.3.2 Pressure in the suction and pressure connection CAUTION High pressure.

  • Page 23: Switching Off The Pump

    Commissioning / De-commissioning De-commissioning Protect the pump and additional devices against the following: • Frost • Deposit of solids • Sedimentation from the liquid • Corrosion of parts that come into contact with the medium 6.4.1 Switching off the pump DANGER Dangerous voltage.

  • Page 24: Preservation/Storage Of The Pump

    6.4.4 Preservation/storage of the pump NOTICE Damage to property due to lack of corrosion protection. Property damage can occur due to corrosion.  Contact seepex to discuss suitable preservation measures. – State the commission number of the pump. Ausgabe Dokument Blatt C / 02.11.2012...

  • Page 25: Pump Down-Time

     Acquisition of a set of wearing parts and a set of gaskets. Lubrication Denomination Lubricant Lubricant change in Fill volume operating hours Pin joint seepex special grease 10000 h Pin joint seepex special grease 10000 h Drive Refer to manufacturer's documentation (chapter 13._) Rotor/stator...

  • Page 26: Joint Grease

    Maintenance 7.2.1 Joint grease NOTICE Other grease types. Malfunction and/or irreparable damage to the joints or the pump.  Exclusively use seepex special grease. Inspection Component Interval Action Joints Every 10,000 operating hours Renew joint grease Stator Every week Visual check for leaks...
  • Page 27 The pumps can be cleaned and disinfected in a circular or flow process without having to be dismantled. 7.4.2 Observed guidelines • seepex pumps of the CS range are certified in accordance with 3-A Sanitary Standards (USA) (model designations: BCSO, BTCS, MDC, MDTC) and designed according to the EHEDG guideline.
  • Page 28 Maintenance 7.4.4 Designs 7.4.4.1 BCSO, MDC ranges • Rotating unit (RTE) with open joints. • Certified in accordance with 3-A Sanitary Standards and designed according to EHEDG guidelines. • Conveying capacities: BCSO 30 l/h - 130 m³/h; MDC range 0.5 l/h - 500 l/h. •...

  • Page 29: Dismantling

    Maintenance 7.4.6 Cleaning processes (CIP/SIP) Suction side Pressure side Valve closed (observe flow direction) Valve opened (observe flow direction) Centrifugal pump (CIP pump); customer side Bypass line; customer side Pipeline (suction side); customer side Pipeline (pressure side); customer side General •...
  • Page 30 1% at 50- adherent contamination Post-flushing Fresh water Flushing out residual cleaning agent NOTICE Application of other cleaning agents Damage to property can occur. Consult with seepex Ausgabe Dokument Blatt A / 19.07.2011 OM.RCS.01e 4 (5) issue document...
  • Page 31 Maintenance 7.4.6.3 Cleaning recommendations for SIP • Clean the pump so that it conforms to the required hygiene regulations. • Perform customer installation according to the figure in chapter 7.4.6. • Install the pump so that it can be cleaned residue-free at the application location. •...
  • Page 33 Malfunctions, causes, rectification Refer to technical data (chapter 3.) for application range of the pump. Malfunction Causes Rectification X Static friction between sta- Apply lubricant (liquid soap) tor/rotor too great. between stator and rotor. Incorrect direction of rota- Check direction of rotation tion.
  • Page 34 Stator/rotor worn. Dismantle pump and renew defective parts. Joint parts worn. Renew joint parts, use seepex pin joint grease. Suction pipe blocked. Clean the suction pipe. Temperature of pumping Check temperature, use liquid too high. an undersize rotor.

  • Page 35: Safety

    9. Dismantling/Reassembly of the pump Dismantling/Reassembly of the pump Prepare pump for dismantling DANGER Risk of fatal injury from electrical current. There is an immediate danger of fatal electric shock through contact with live parts.  Note safety regulations.  Disconnect motor from all sources of energy. ...
  • Page 36 9. Dismantling/Reassembly of the pump 9.1.3 Dismantle stator (601)  Raise/reposition (310) splash ring to remove (309) plug-in shaft pins.  Eject (309) plug-in shaft pins. Use a suitable tool (WS). –  Turn tool (WS) upwards as locking device for the stator removal.
  • Page 37 9. Dismantling/Reassembly of the pump 9.1.5 Dismantle rotating unit (RTE) Assemble tool (W10) as contact surface  for mounting lever (W9).  Pull off rotating unit (RTE) with shaft seal (SEA) from output shaft of drive (ANT). Use tool (W9). –...
  • Page 38 9. Dismantling/Reassembly of the pump 9.1.3 Assemble pump Risk of injury due to lack of stability of pump. Crushing of body parts due to the pump or pump parts tipping or falling down. Design with base plate  Fasten base plate (GPU) to secure pump. –...
  • Page 39 9. Dismantling/Reassembly of the pump  Moisten output shaft of drive (ANT) with anti- seize graphite petroleum (GC) for easier assem- bly.  Push rotating unit (RTE) onto output shaft of the drive (ANT). 9.1.3.4 Assemble suction casing (500)  Fit rotor (600) with protective cover (SH). ...
  • Page 40 9. Dismantling/Reassembly of the pump  Remove tool (WS).  Coat the plug-in shaft pins (309) with anti-seize graphite petroleum (GC) and insert in plug-in shaft (307).  Note position of splash ring (310).  Insert splash ring collar at a distance of 0.5 mm from the lantern (200).
  • Page 41 9. Dismantling/reassembly Dismantling/reassembly Rotating Unit - Individual Parts 9.2.1 Dismantle rotating unit (RTE) 9.2.1.1 Separate joint - on rotor side  Press circlip (401) out of groove.  Slide support ring (491) onto coupling rod (400).  Kuppelstangenbolzen (402) ausstoßen. ...
  • Page 42 9. Dismantling/reassembly Prepare circlip (401) and support ring (491) for assembly Malfunction of the joints. Malfunction and/or destruction of the joints.  Check circlip (401) and support ring (491) for damages and deformation. – Renew coupling rod pin (402) and circlip (401) and support ring (491) together.
  • Page 43 9. Dismantling/reassembly  Push support ring (491) to the coupling rod pin (402).  Push circlip (401) into groove of the rotor (600). – Ensure a correct fit of the circlip (401). B / 13.07.2017 - OM.PJT.19EN - 3/3...
  • Page 45  Wear suitable protective clothing.  Dispose of leakage appropriately.  Note applicable regulations when handling hazardous substances. 9.4.2 Operating conditions and material combination • Adjust to the relevant application Design variants you will find at http://www.seepex.com/en/service/downloads/. – Dokument Ausgabe Blatt A / 29.06.2017 OM.SEA.XXe...
  • Page 47 Spare parts 10.1 Spare parts list 10.2 Sectional drawing and parts list Ausgabe Dokument Blatt B / 29.03.2011 OM.SZG.02e 1 (1) issue document sheet...
  • Page 49 10. Order Order 10.1 Ordering spare parts Commission number ............The commission number and type are printed on the type plate of your SEEPEX machine. Type ..................Request After placing the order, you will receive an order confirmation and deadline before the parts are shipped.
  • Page 50 10. Order Order spare parts or complete packages tailored to your pump type. Spare parts Plug-in shaft and shaft seal Component Qty. Plug-in shaft Plug-in shaft pin Splash ring Mechanical seal Coupling rod and joint parts Component Qty. Coupling rod Clirclip Coupling rod pin Closed circlip...
  • Page 51 10. Order Complete packages small wearing parts package consisting of: Qty. 1 x Clirclip (401) 1 x Coupling rod pin (402) 1 x Closed circlip (491) 1 x Casing gasket (501) 1 x Rotor (600) 1 x Stator (601) large wearing parts package consisting of: Qty.
  • Page 53 Commission: Mark tool! Contact: ............Tel.: ..............__________________________ Fax: ............... E-mail: ............Customer service: Germany Tel +492041.996-231 Delivery address: seepex GmbH Fax +492041.996-431 ............... Postfach 10 15 64 Rest of Europe Tel +492041.996-224 ............... D-46215 Bottrop Fax +492041.996-424 ............... service@seepex.com outside Europe Tel +492041.996-120...
  • Page 55 Associated documents 12.1 Accessories/Technical information • Accessories and technical information are commission specific documents not part of this not binding operating and assembly instruction. Ausgabe Dokument Blatt 1 (1) A / 29.06.2017 OM.ZUG.XXd issue document sheet...
  • Page 57 Appendix 13.1 Manufacturer's and supplier's documents • Manufacturer's and supplier's documents are commission specific documents and not part of this not binding operating and assembly instruction. Ausgabe Dokument Blatt A / 29.06.2017 OM.MDS.XXe 1 (1) issue document sheet...
  • Page 60 Fax +34.91.6409371 info.es@seepex.com Russia China India SEEPEX Ltd. Ugreshskaya SEEPEX Inc. SEEPEX Pumps (Shanghai) Co., Ltd. SEEPEX India Pvt. Ltd. 511 Speedway Drive Xuanzhong Rd. 399, Building 13 Office No. 305. Str. 2 Bldg. 23 115088 Moscow Enon Nanhui Industrial Area...

Table of Contents