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Seepex BW 10 Operating And Maintenance Instructions Manual

Progressive cavity pump
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Operating and Maintenance
Instructions
Progressive Cavity Pump
range
size
BW
10
commission-No.
822812
Job #
2109552
This operating and maintenance instruction
includes important safety information and
instructions for installation, commissioning,
operation and maintenance of the seepex machinery.
It is essential therefore, that the responsible

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  • Page 1 Operating and Maintenance Instructions Progressive Cavity Pump range size commission-No. 822812 Job # 2109552 This operating and maintenance instruction includes important safety information and instructions for installation, commissioning, operation and maintenance of the seepex machinery. It is essential therefore, that the responsible...
  • Page 2 This documentation must be kept available for at If modifications to the machines are least 10 years. carried out in agreement with seepex, a new set of operating instructions will be provided, or the existing operating instructions will be supplemented by an additional sheet together with a new cover sheet.
  • Page 3 1.2.13 Operating Range Employment of the machine is not permissible for purposes other than those stated in the data sheet, see Point 9. seepex cannot accept liability for damage arising through failure to comply with this operating range. Supplementary Information 1.3.1...
  • Page 4 Safety Safety Personnel Qualifications and Training These operating instructions contain basic require- Personnel charged with operation, maintenance, ments to be observed during the installation, opera- inspection and assembly must be in possession tion and maintenance of the machine. Therefore, the of the appropriate qualifications for the tasks.
  • Page 5 Safety Safety Instructions for the Operating Unauthorized Modification and Manufacture of Company/Machine Operator Replacement Parts - Any potentially hazardous hot or cold machine Conversions or modifications of the machine are parts must be provided with protection against permissible only in consultation with the manu- accidental contact at the customer´s premises.
  • Page 6 Employ appropriate transport means, hoists and tools when transporting and storing the machine, always observing the safety instructions. Transport Depending on its weight, the seepex machine must be transported manually or with appropriate trans- port means. Comply with the transport instructions on the packing.
  • Page 7 Refer to the data sheet, Point 9, for the design of the seepex progressive cavity pump. Other design General Description, Design and Mode of Operation variants are possible, whereby seepex must first check whether a particular pump is suitable for the Like all progressive cavity pumps, seepex pumps intended purpose.
  • Page 8 Assembly/Installation Mounting tools/lifting gear CAUTION Pump falling over Slight injury or damage to property may result.  Adhere to the lifting tool’s starting point.  Pay attention to the dimensions, weight and centre of gravity of the pump  Use suitable mounting tools/lifting gear. Required space The required space should be determined by considering the following factors: •...
  • Page 9 Assembly/Installation Energy supply to the seepex pump DANGER Supply voltage and power frequency Death or serious injury will result.  Heed type plate on the pump.  Pay attention to manufacturer’s directions (Chapter 14.0).  Pay attention to safety regulations.
  • Page 10 Performance Check 6.2.1.2 Any optional extras must be subjected to a See manufacturer's documents, Point 10, for drive performance check in conformity with the bearings. specifications by seepex or other manufacturers, see manufacturer's documents. 6.2.2 Shaft Sealing 6.3.2 Setting See document OM.SEA.__,.
  • Page 11 If a continuous flow cannot be guaranteed for the Machines must be fitted with mechanical plant, it is essential to fit the seepex dry running protective devices complying with DIN EN protection device TSE, available as an optional 809.
  • Page 12 The pump must be preserved prior to storage. casing by opening/ removing the Appropriate preservation measures must be agreed screwed sealing plugs (705) and (502), with seepex. Always state the pump commission sealing rings (706) and (503). Casings number when making inquiries. without screwed plug must be evacuated by the connection branch (SAG and DRS).
  • Page 13 Demontage/ Wiedermontage Pumpe Range: Size: 5-10 9.1.1 Prepare the pump for dismantling DANGER Dangerous voltage. Death or serious injury will result.  Heed safety regulations.  Disconnect pump from all sources of energy.  Secure electrical connections against restarting.  Empty pipes.  Allow pipes to cool down.
  • Page 14 Demontage/ Wiedermontage Pumpe 9.1.2.3 Suction Casing (500) – dismantling  Dismantle suction casing (500).  Remove casing gasket (501). 9.1.2.4 Rotor (600) – dismantling  Remove Rotor (600) from plug in shaft (307).  Dismantling of joint (G) - Rotating unit – individual parts (Chapter 9_) 9.1.2.5 Mechanical Seal (SEA) –...
  • Page 15 Demontage/ Wiedermontage Pumpe 9.1.3 Reassembly WARNING Tilting or falling pump/pump parts Injuries and/or damage to equipment. Death or series injury may result.  Secure the pump. CAUTION Danger of fingers being crushed Slight injury may result.  Do not grasp between connections. 9.1.3.1 Plug in Shaft (307) –...
  • Page 16 Demontage/ Wiedermontage Pumpe Tool (W27/Mounting sleeve with assembly mandrel)  Dismantle tool (W27).. 9.1.3.3 Rotor (600) – reassembly  Assmble rotor (600).  Joint (G) reassembly - Rotating unit – individual parts (Chapter 9_). 9.1.3.4 Sauggehäuse (500), Sauggehäusedichtung (501) – reassembly  Provide rotor (600) with protective cover (SH).
  • Page 17 Rotating Unit Individual Parts 9.2.1 Dismantling 9.2.1.1 Dimantling of holding band (406, 407) CAUTION Danger of injury Possible ejection of parts. Slight injury or damage to property may result.  Wear protective goggles. SCL WM  Detach holding band strap (SCL). Use suitable tool (WM).
  • Page 18 Rotor (600) / Plug in shaft (307) – reassembly  Slide the universal joint sleeve (405) onto the Rotor (600).  Fill the joint head with seepex joint grease.  Side on retaining sleeve (401).  Insert coupling rod pins (402).
  • Page 19 Rotating Unit Individual Parts 9.2.3.2 Retaining sleeve (401) - reassembly Tool (W4/ assembly mandrel)  Knock back the retaining sleeve (401). • Use tool (W4).  Secure the retaining sleeve (401) in a displaced manner (2x180°). • Use suitable tool (WK). Tool (W15/Mounting plate)  Remove tool (W15).
  • Page 20 Holding Band Re-assembly Holding Band (HBD) - Assembly • Correct holding band tension (HBD) Tools required for the re-assembly, see document OM.SPT.01. • Prepare holding band Only prefabricated double-band holding bands Correct Incorrect Incorrect should be used. The diameter () and in particular Holding band Holding band Holding band...
  • Page 21 Holding Band Re-assembly • Shearing off holding band (HBD) made of material AISI 304 and AISI 316 A blow with the palm of the hand against the cutting lever (SH) causes the end of the holding band behind the loop (SCL) to be folded back and sheared off.
  • Page 22 Breakdown, Reasons, Remedies Breakdown seepex progressive cavity pumps will operate trouble-free if they are used in accordance with our data sheet (see item 9) and our operating and maintenance instructions: Reasons / Remedies Adhesion between rotor and stator excessive (as delivered). Lubricate (soft soap, genuine soap) between stator and rotor.
  • Page 23 Auxiliary seepex documentation Auxiliary seepex documentation Ausgabe Dokument Blatt A / 03.05.1995 OM.ACC.01e 1 (1) issue document sheet...
  • Page 24 John Meunier. seepex job no. 2109552 item/denomination 5357/0506 item 3 project PO # 015382 1 of seepex progressive cavity pump type BW 10 / A4-A7-A7-F0-GA-X X=02R, 0802 conveying product C/289/CH denomination poly aluminum silicate sulfate rate of solids no advice viscosity...
  • Page 25 Page 2 Data Sheet 822812 general operating data kind of operation 24 hr. /day operation site of installation indoor dry atmosphere remarks drive type No Gear, Direct connected AC motor make ratio i=1.0 model nom./ min- max mounting position IEC 132 – B14 output speed 1160 / flange dia 200 mm...
  • Page 29 écrou 700 Saugstutzen suction branch bride d´aspiration 098 seepex Gelenkfett seepex joint grease seepex graisse d' articulations Typ und Füllmenge: type and filling quantity: sommaire pour type et quantité: Betriebs- und see Operating and Maintenance voir Instructions de service et...
  • Page 31 Single-Acting Mechanical Seal Disassembly / Reassembly Reassembly ATTENTION Mechanical seals are precision parts of high quality. Disassembly Therefore, the installation must be effected with care. Gentle handling and extreme neatness are essential. - Remove flushing connections at shaft seal housing (SEA).
  • Page 33 Sizes: 5 to 10 To avoid the expenses incurred by lengthy stop periods of the pump, seepex recommend the acquisition of a set of wearing parts and a set of gaskets. The table below shows the contents of these sets.
  • Page 34 Werkzeuge Tools Allgemeine normierte Werkzeuge / Standardized tools Werkzeug Nr. tool No. zur Montage von: Packung Stator Gelenk Lager allgemein Mutter für Teflon- Stator manschette tool for mounting packing stator joint bearing general nut for teflon Stator universal joint sleeve Benennung: Packungszieher Ketten-Rohrzange Durchschlag...
  • Page 35 Werkzeuge Tools Empfohlene seepex Werkzeuge Aufgrund der Ausführung für bestimmte Montagen empfohlen, durch allgemeine normierte Werkzeuge bedingt ersetzbar. Recommended seepex tools Due to the design recommended for certain repairs, these tools partially replace the standardized tools. Werkzeug Nr. tool zur Montage von: Gelenk...
  • Page 36 Werkzeuge Tools Spezial- Empfohlene seepex Werkzeuge werkzeuge Aufgrund der Ausführung für bestimmte Montagen empfohlen, durch allgemeine normierte Werkzeuge bedingt ersetzbar. Recommended seepex tools Special Due to the design recommended for certain repairs, these tools partially replace the standardized tools. tools Werkzeug Nr.
  • Page 37 240-18L 400-12TR 300-18TU 300-24TV 300-27TH 400-18TU Empfohlene seepex Werkzeuge Spezialwerkzeuge Aufgrund der Ausführung für bestimmte Montagen empfohlen, durch allgemeine normierte Werkzeuge bedingt ersetzbar. Recommended seepex tools Special tools Due to the design recommended for certain repairs, these tools partially replace the standardized tools Werkzeug Nr.
  • Page 38 • in dry and closed rooms • free from vibration Particular adjacent influences have to be advised by the customer and have to be checked and released by seepex before storage. 2.1.2 Protection of the stator change the position of the once per month: •...
  • Page 39 • in dry and closed rooms • free from vibration Particular adjacent influences have to be advised by the customer and have to be checked and released by seepex before storage. 2.2.2 Storing of the stator Store the stator separate (relevant standard ISO 2230): •...
  • Page 40 Long term preservation of Dokument / document seepex Progressive cavity pumps TI.114.01e Ausgabe / issue D / 07.05.08 Blatt / sheet 3 (3) 2.2.4 Motor Turn the fan shaft once a month to protect the bearing: • Remove fan cover on the electric motor.
  • Page 41 Manufacturer’s documents 10.0 Manufacturer’s documents from sub-supplier Ausgabe Dokument Blatt A / 22.02.1995 OM.MDS.01e 1 (1) issue document sheet...
  • Page 42 OPERATING MANUAL This document was drawn up observing the EC directives "Machinery" 98/37/EC, EN ISO 12100-2 and the German Standard VDI 4500 In case of this mechanical seal is operated in explosion area an appropriate additional operating manual, following EC directives 94/9/EC (ATEX 95), has to be observed by all means! If required this could be ordered at BURGMANN.

  • Page 43: Table Of Contents

    Operating Manual MG1/dw-00 page 2 / 20 Table of Contents Keywords and Symbols ..................3 GENERAL SAFETY NOTES................4 Instructions for worker's protection ..............5 TRANSPORT / STORAGE................. 6 Transport ......................6 Packing and storage................... 6 INFORMATION ABOUT THE PRODUCT............8 Manufacturer and country of origin ..............

  • Page 44: Keywords And Symbols

    Operating Manual MG1/dw-00 page 3 / 20 Keywords and Symbols Following symbols for particularly important information are used: "Attention, please pay special attention to these sections of text" Draws attention to a direct hazard that will lead to injury or death DANGER! of persons Draws attention to the risk that a hazard could lead to serious...

  • Page 45: General Safety Notes

    Operating Manual MG1/dw-00 page 4 / 20 GENERAL SAFETY NOTES Any person being involved in assembly, disassembly, start up, operation and maintenance of the BURGMANN Mechanical Seal must have read and understood this Instruction Manual and in particular the safety notes. We recommend the user to have this confirmed.

  • Page 46: Instructions For Worker's Protection

    Operating Manual MG1/dw-00 page 5 / 20 Instructions for worker's protection WARNING! If the medium to be sealed and/or the supply liquid is subject to the Hazardous Substances Regulation (GefStoffV), the instructions for handling dangerous substances (safety data sheets to EU Directive 91/155/EEC) and the accident prevention regulations have be observed.

  • Page 47: Transport / Storage

    Operating Manual MG1/dw-00 page 6 / 20 TRANSPORT / STORAGE Transport If not specified differently by contract the BURGMANN standard packing is used which is suitable for dry transport by truck, train or plane. The warning signs and notes on the packing must be observed. In addition seaworthy packing may become necessary.
  • Page 48 Operating Manual MG1/dw-00 page 7 / 20 Protect the seal from • direct exposure to heat (sun, heating) • ultraviolet light (halogen or fluorescent lamps, sunlight, arc welding) • presence or development of ozone (arc welding, mercury vapour lamps, high- voltage devices, electric motors) risk of embrittlement of elastomeric materials It has to be differentiated between:...

  • Page 49: Information About The Product

    Operating Manual MG1/dw-00 page 8 / 20 INFORMATION ABOUT THE PRODUCT All technical information given is based on the results of extensive testing and on BURGMANN's long term practical experience. However, in view of the great diversity of possible applications the technical data can only be taken as being of approximate nature.

  • Page 50: Operating Limits

    Operating Manual MG1/dw-00 page 9 / 20 Operating limits ATTENTION! Operating limits depend on the materials, the media to be sealed and the diameter of the sealing. (If there are any unclear points please contact BURGMANN.) Shaft diameter (dw) : 10 - 100 mm Pressure to be sealed (p1) : 12 bar g...

  • Page 51: Versions

    Operating Manual MG1/dw-00 page 10 / 20 Versions MG12/… MG13/… MG1S20/… RMG12/… MG1 MULTIPLE M.S. The mechanical seal type MG1 can also be used as multiple mechanical seal (also in combination with seal types of other series) in tandem arrangement with quench (API, plan 52) or as dual mechanical seal with barrier fluid (API, plan 53).

  • Page 52: Description And Function

    Operating Manual MG1/dw-00 page 11 / 20 Description and function single seal unbalanced bi-directional stationary seat (2) o-ring (3) rotating seal face (1.1) elastomeric bellow (1.2) cylindrical single spring (1.5) no glued joints materials of the sliding parts replaceable for media containing solids (e.g. sewage applications) rotating, torsion-free elastomeric bellows serving as...

  • Page 53: Emissions

    Operating Manual MG1/dw-00 page 12 / 20 Emissions A mechanical seal is a dynamic seal that cannot be free of leakage due to physical and technical reasons. Seal design, manufacture tolerances, operating conditions, running quality of the machine, etc. mainly define the leakage value. In fact, compared to other sealing systems there is few leakage.

  • Page 54: Installation

    Operating Manual MG1/dw-00 page 13 / 20 INSTALLATION Assembly utilities ethyl alcohol cellulose-tissue (no rag, no cloth!) o-ring lifter water and washing up liquid cardboard discs Preparation for assembly ATTENTION! The seal should remain packed until the following working steps have been completely terminated.

  • Page 55: Assembly / Installation

    Operating Manual MG1/dw-00 page 14 / 20 Assembly / installation BURGMANN mechanical seals are super-finished and repeatedly tested machine elements whose handling during assembly in particular of sliding materials and elastomers requires special care during several procedures. For installation the assembly drawing of mechanical seal has to be observed. IMPORTANT! The mechanical seal has to be installed under the cleanest conditions and very carefully.
  • Page 56 Operating Manual MG1/dw-00 page 15 / 20 • Mount the seal cover with the seat installed before. • Clean the sliding faces thoroughly with ethyl alcohol and paper tissues (no fabric, no cloths!). In case of material "BUKO" (carbon graphite) wipe it until the paper tissues stay clean.

  • Page 57: Operation

    Operating Manual MG1/dw-00 page 16 / 20 OPERATION Instructions for safe operation For a single mechanical seal the pressure in the seal chamber (stuffing box pressure) has to be higher than the ambient pressure at the machine at any time. Otherwise the machine will suck in air via the sliding faces, which will result in dry- running and consequent failure of the mechanical seal.

  • Page 58: Servicing

    Operating Manual MG1/dw-00 page 17 / 20 SERVICING Maintenance A correctly operated mechanical seal needs low maintenance. Wear parts, however, have to be replaced, if necessary. A duly operation includes a regular check of the following parameters: • Temperature • Leakage (drainage) rate of the mechanical seal An inspection of the mechanical seal should be carried out during a revision of the complete plant.

  • Page 59: After-Sales Service By Burgmann

    Operating Manual MG1/dw-00 page 18 / 20 After-sales service by BURGMANN BURGMANN's customer service department offers a comprehensive service package covering consultancy, engineering, standardisation, installation, commissioning as well as damage analysis right through to seminars on sealing technology. Addresses are listed in the known BURGMANN Design Manuals as well as in various other BURGMANN brochures.

  • Page 60: Spare Parts

    Operating Manual MG1/dw-00 page 19 / 20 IMPORTANT! When removing, please observe by all means: • current accident prevention regulations • regulations for handling hazardous substances WARNING! Seals that have been used with hazardous substances must be properly cleaned so that there is no possible danger to people or to the environment. IMPORTANT! The packaging used to transport the seal must •...

  • Page 61: Disposal Of The Burgmann Mechanical Seal

    Operating Manual MG1/dw-00 page 20 / 20 Disposal of the BURGMANN mechanical seal Usually, the BURGMANN mechanical seals can be easily disposed after a thorough cleaning. Metal parts (steels, stainless steels, non-ferrous heavy metals) divided into the different groups belong to scrap metal waste. Ceramic materials (synthetic carbons, ceramics, carbides) belong to waste products.
  • Page 62 Integral Horsepower AC Induction Motors ODP, WPI, WPII Enclosure TEFC Enclosure Explosion Proof Installation & Operating Manual 2/07 MN400...
  • Page 64 Table of Contents Section 1 General Information ................1‐1 Overview .

  • Page 65: General Information

    Section 1 General Information ii Table of Contents MN400...

  • Page 66: Overview

    Section 1 General Information Overview This manual contains general procedures that apply to Baldor Motor products. Be sure to read and understand the Safety Notice statements in this manual. For your protection, do not install, operate or attempt to perform maintenance procedures until you understand the Warning and Caution statements. A Warning statement indicates a possible unsafe condition that can cause harm to personnel.

  • Page 67: Safety Notice

    Safety Notice This equipment contains high voltage! Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt installation, operation and maintenance of electrical equipment. Be sure that you are completely familiar with NEMA publication MG‐2, safety standards for construction and guide for selection, installation and use of electric motors and generators, the National Electrical Code and local codes and practices.
  • Page 68 Section 1 General Information Safety Notice Continued WARNING: Motors that are to be used in flammable and/or explosive atmospheres must display the UL label on the nameplate along with CSA listed logo. Specific service conditions for these motors are defined in NFPA 70 (NEC) Article 500.

  • Page 69: Receiving

    Section 1 General Information Receiving Each Baldor Electric Motor is thoroughly tested at the factory and carefully packaged for shipment. When you receive your motor, there are several things you should do immediately. Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your motor.

  • Page 70: Installation & Operation

    Section 2 Installation & Operation Overview Installation should conform to the National Electrical Code as well as local codes and practices. When other devices are coupled to the motor shaft, be sure to install protective devices to prevent future accidents. Some protective devices include, coupling, belt guard, chain guard, shaft covers etc.

  • Page 71: Doweling & Bolting

    Section 1 General Information Doweling & Bolting After proper alignment is verified, dowel pins should be inserted through the motor feet into the foundation. This will maintain the correct motor position should motor removal be required. (Baldor motors are designed for doweling.) Drill dowel holes in diagonally opposite motor feet in the locations provided.
  • Page 72 Section 1 General Information Figure 2‐2 Typical Motor Performance VS Voltage Variations Maximum Full ‐Load Torque Current Full ‐Load Power Current Factor Efficiency Efficiency Power Maximum Factor Torque Voltage Variations (%) MN400 Installation & Operation 2‐3...

  • Page 73: First Time Start Up

    Section 1 General Information First Time Start Up Be sure that all power to motor and accessories is off. Be sure the motor shaft is disconnected from the load and will not cause mechanical rotation of the motor shaft. Make sure that the mechanical installation is secure. All bolts and nuts are tightened etc.

  • Page 74: Maintenance & Troubleshooting

    Section 3 Maintenance & Troubleshooting WARNING: UL Listed motors must only be serviced by UL Approved Authorized Baldor Service Centers if these motors are to be returned to a hazardous and/or explosive atmosphere. General Inspection Inspect the motor at regular intervals, approximately every 500 hours of operation or every 3 months, whichever occurs first.
  • Page 75 Table 3‐2 Service Conditions Severity of Service Hours per day Ambient Temperature Atmospheric of Operation Maximum Contamination Standard 40° C Clean, Little Corrosion Severe 16 Plus 50° C Moderate dirt, Corrosion Extreme 16 Plus >50° C* or Severe dirt, Abrasive dust, Corrosion, Heavy Class H Insulation Shock or Vibration <-29 °...

  • Page 76: Relubrication Procedure

    Caution: To avoid damage to motor bearings, grease must be kept free of dirt. For an extremely dirty environment, contact your Baldor distributor or an authorized Baldor Service Center for additional information. Relubrication Procedure Be sure that the grease you are adding to the motor is compatible with the grease already in the motor.
  • Page 77 Section 1 General Information Table 3‐5 Troubleshooting Chart Symptom Possible Causes Possible Solutions Motor will not start Usually caused by line trouble, such Check source of power. Check overloads, fuses, as, single phasing at the starter. controls, etc. Excessive humming High Voltage.
  • Page 78 Suggested bearing and winding RTD setting guidelines Most large frame AC Baldor motors with a 1.15 service factor are designed to operate below a Class B (80°C) temperature rise at rated load and are built with a Class H winding insulation system. Based on this low temperature rise, RTD (Resistance Temperature Detectors) settings for Class B rise should be used as a starting point.
  • Page 79 3‐6 Maintenance & Troubleshooting MN400...
  • Page 80 Baldor District Offices Baldor District Offices Baldor District Offices...
  • Page 81 BALDOR ELECTRIC COMPANY World Headquarters P.O. Box 2400 Fort Smith, AR 72901-2400 (479) 646-4711 Fax (479) 648-5792 www.baldor.com © Baldor Electric Company Printed in USA MN400 2/07...
  • Page 83 Fax +81.3 57 55 59 72 Fax +60.3.78 80 69 59 info.jp@seepex.com seepex.m@seepex.com And what can we get flowing for you? Your nearest contact: More seepex sales partners in Europe, America, Asia, Africa and Oceania you will find on our website Or visit www.seepex.com...
  • Page 85 Meadowbank mining Corp. ACP-700R Technical Data Sheet Reference : NC01 DOSING PUMP...
  • Page 87 ÿ ÿ seepexÿÿ ÿ Inc.ÿ 511ÿSpeedwayÿDriveÿ Enon,ÿOhioÿ45323ÿ Telÿ+1ÿ(937)ÿ864-71ÿ50ÿ Fax+1ÿ(937)ÿ864-71ÿ57ÿ sales@seepex.netÿÿ ÿ www.seepex.com ÿ ÿ OperatingÿandÿMaintenanceÿÿ Instructionsÿ ProgressiveÿCavityÿPumpÿ ÿ ÿ ÿ ÿ rangeÿÿ ÿ ÿ sizeÿ ÿ pressureÿstageÿ ÿ ÿ ÿ 17.01.2006ÿ MDÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ ÿ...
  • Page 88 This documentation must be kept available for at If modifications to the machines are least 10 years. carried out in agreement with seepex, a new set of operating instructions will be provided, or the existing operating instructions will be supplemented by an additional sheet together with a new cover sheet.
  • Page 89 1.2.13 Operating Range Employment of the machine is not permissible for purposes other than those stated in the data sheet, see Point 9. seepex cannot accept liability for damage arising through failure to comply with this operating range. Supplementary Information 1.3.1...
  • Page 90 Safety Safety Personnel Qualifications and Training These operating instructions contain basic require- Personnel charged with operation, maintenance, ments to be observed during the installation, opera- inspection and assembly must be in possession tion and maintenance of the machine. Therefore, the of the appropriate qualifications for the tasks.
  • Page 91 Safety Safety Instructions for the Operating Unauthorized Modification and Manufacture of Company/Machine Operator Replacement Parts - Any potentially hazardous hot or cold machine Conversions or modifications of the machine are parts must be provided with protection against permissible only in consultation with the manu- accidental contact at the customer´s premises.
  • Page 92 Employ appropriate transport means, hoists and tools when transporting and storing the machine, always observing the safety instructions. Transport Depending on its weight, the seepex machine must be transported manually or with appropriate trans- port means. Comply with the transport instructions on the packing.

  • Page 93: Accessories

    Refer to the data sheet, Point 9, for the design of the seepex progressive cavity pump. Other design General Description, Design and Mode of Operation variants are possible, whereby seepex must first check whether a particular pump is suitable for the Like all progressive cavity pumps, seepex pumps intended purpose.
  • Page 94 Ensure also that the pipe work can be dismounted at The customer must check the dimensions and weight this location too. of the seepex progressive cavity pump to ascertain whether the available hoisting apparatus is sufficient for the assembly and fitting of the pump.
  • Page 95 The technical description is given under Point 9. For this reason we recommend the purchase of the complete drive, including frequency inverter, from seepex, so that the frequency inverter can be tuned on the seepex test field along with a trial run. Ausgabe Dokument Blatt B / 02.01.2006...
  • Page 96 Performance Check 6.2.1.2 Any optional extras must be subjected to a See manufacturer's documents, Point 10, for drive performance check in conformity with the bearings. specifications by seepex or other manufacturers, see manufacturer's documents. 6.2.2 Shaft Sealing 6.3.2 Setting See document OM.SEA.__,.
  • Page 97 If a continuous flow cannot be guaranteed for the Machines must be fitted with mechanical plant, it is essential to fit the seepex dry running protective devices complying with DIN EN protection device TSE, available as an optional 809.
  • Page 98 The pump must be preserved prior to storage. casing by opening/ removing the Appropriate preservation measures must be agreed screwed sealing plugs (705) and (502), with seepex. Always state the pump commission sealing rings (706) and (503). Casings number when making inquiries. without screwed plug must be evacuated by the connection branch (SAG and DRS).
  • Page 99 The contents are listed in the document OM.WPS.40. The pin joints are filled with special grease and lubricated for the expected duration of service. The seepex joint grease specified in the index of these operating instructions should be used exclusively for any required maintenance work. CAUTION...
  • Page 100 Service and Maintenance • Lock drive shaft against rotation. Dismantling the seepex Progressive Cavity Pump CAUTION Stator (601) is glued in place with an adhesive of Tools are required for dismantling and re-assembly. medium strength. Therefore, to break the seal /...
  • Page 101 Service and Maintenance 7.3.4 7.3.6 Rotating Unit (RTE) - Dismantling Dismantling of Joint CAUTION see document OM.PJT.04 Point 1. Before dismantling the rotating unit it is essential to comply with the specifications in document 7.3.7 OM.SEA.__ Shaft Seal Dismantling, see Point 9.. Shaft Sealing •...
  • Page 102 Service and Maintenance • Moisten splash ring (310) and plug-in shaft (307) CAUTION with joint grease (see index for type) and slide Install reducing unit (529) to suction casing (500) splash ring (310) onto plug-in shaft (307), with an adhesive of medium strength observing the fitting position of the splash ring, (see lettering on the splash ring).
  • Page 103 Pin Joint Assembly Dismantling of Joint Universal Joint Sleeve (405) Holding Band (406) - Dismounting Cut through loop (SCL) of the holding band (406) with a metal saw. Wear protective goggles when Coupling Rod (400) squeezing out the two halves of the holding band loop (SCL).
  • Page 104 Pin Joint Assembly Plug-in Shaft (307) - Preparation for Joint Universal Joint Sleeve (405) Assembly Moisten surface of coupling rod (400) and inner Remove any burr, flaws or similar defects from the surface of universal joint sleeve with joint grease plug-in shaft (307), then clean it.
  • Page 105 Holding Band Re-assembly Holding Band (HBD) - Assembly • Correct holding band tension (HBD) Tools required for the re-assembly, see document OM.SPT.01. • Prepare holding band Only prefabricated double-band holding bands Correct Incorrect Incorrect should be used. The diameter () and in particular Holding band Holding band Holding band...
  • Page 106 Holding Band Re-assembly • Shearing off holding band (HBD) made of material AISI 304 and AISI 316 A blow with the palm of the hand against the cutting lever (SH) causes the end of the holding band behind the loop (SCL) to be folded back and sheared off.
  • Page 107 Breakdown, Reasons, Remedies Breakdown seepex progressive cavity pumps will operate trouble-free if they are used in accordance with our data sheet (see item 9) and our operating and maintenance instructions: Reasons / Remedies Adhesion between rotor and stator excessive (as delivered). Lubricate (soft soap, genuine soap) between stator and rotor.
  • Page 108 Auxiliary seepex documentation Auxiliary seepex documentation Ausgabe Dokument Blatt B / 02.01.2006 OM.ACC.01e 1 (1) issue document sheet...
  • Page 109 John Meunier seepex job no. 2109552 item/denomination 5357/0500 item 3 project P.O. 015382 3 of seepex progressive cavity pump type MD 012-12 / A6-A7-A7-F0-GA-X X = 0802, 17T, 20A7 conveying product C.289.CH denomination Poly Aluminum Silicate Sulphate rate of solids...
  • Page 110 Data Sheet 822813-822815 Page 2 general operating data kind of operation continuous operation - 8 h/day site of installation indoor dry atmosphere remarks drive type Gearbox make Nord ratio i=11.27 model SK02XF-56C nom. / min- max mounting position B3/B5 output speed 155 / 25 - 242 flange dia 120 mm...
  • Page 114 700 Druckstutzen pressure branch bride de refoulement 098 seepex Gelenkfett seepex joint grease seepex graisse d' articulations Typ und Füllmenge: type and filling quantity: sommaire pour type et quantité: Betriebs- und see Operating and Maintenance voir Instructions de service et...
  • Page 115 ÿ OperatingÿInstructionsÿ Dokumentÿ/ÿdocumentÿ DryÿRunningÿProtectionÿDeviceÿTSEÿ ZU.TSE.01eÿ ÿ StandardÿConstruction ÿ Ausgabeÿ/ÿissueÿ Cÿ/ÿ15.09.04 ÿ ÿ Blattÿ/ÿsheetÿ ÿ1ÿ(6) ÿ ÿ ÿ ÿ ÿ ÿ ÿ CONTENTS:ÿ ÿ 5.0ÿ CommissioningÿandÿOperationÿ 1.0ÿ Generalÿ ÿ ÿ 5.1ÿ FineÿAdjustmentÿofÿTripÿTemperatureÿ 1.1ÿ Introductionÿ 5.2.ÿ ResettingÿofÿtheÿControlÿDeviceÿafterÿÿ 1.2ÿ Functionÿ ÿ Dry-Runningÿ ÿ 5.3ÿ...
  • Page 116 ÿ OperatingÿInstructionsÿ Dokumentÿ/ÿdocumentÿ DryÿRunningÿProtectionÿDeviceÿTSEÿ ZU.TSE.01eÿ ÿ StandardÿConstruction ÿ Ausgabeÿ/ÿissueÿ Cÿ/ÿ15.09.04 ÿ ÿ Blattÿ/ÿsheetÿ ÿ2ÿ(6) ÿ ÿ 1.0ÿ 2.ÿ0ÿ Generalÿ TechnicalÿDataÿ ÿ ÿ 1.1ÿ 2.1ÿ Introductionÿ TemperatureÿSensorÿ ÿ ÿ Progressiveÿcavityÿpumpsÿshouldÿgenerallyÿbeÿ TheÿNTCÿthermisterÿisÿinstalledÿinÿaÿstainlessÿ protectedÿagainstÿdry-running.ÿDueÿtoÿtheÿ steelÿprotectionÿsleeveÿinÿtheÿstatorÿofÿtheÿpump.ÿ increasedÿfrictionÿbetweenÿtheÿmainÿconveyingÿ PermissibleÿTemperatureÿRange:ÿ0-150ÿºCÿ elementsÿie.ÿrotorÿandÿstator,ÿwhichÿoccursÿinÿtheÿ StandardÿResistance:ÿ10ÿkOhmÿatÿ25ÿºCÿ eventÿofÿdry-runningÿtheÿpump,ÿtheÿtemperatureÿ ÿ atÿtheÿinternalÿsurfaceÿofÿtheÿstatorÿcanÿquicklyÿ Temp.ÿ Resistanceÿ...
  • Page 117 ÿ OperatingÿInstructionsÿ Dokumentÿ/ÿdocumentÿ DryÿRunningÿProtectionÿDeviceÿTSEÿ ZU.TSE.01eÿ ÿ StandardÿConstruction ÿ Ausgabeÿ/ÿissueÿ Cÿ/ÿ15.09.04 ÿ ÿ Blattÿ/ÿsheetÿ ÿ3ÿ(6) ÿ ÿ 2.2.2ÿ 3.2ÿ DimensionsÿandÿWallÿMountingÿ ConnectionÿDiagramÿofÿTSEÿControlÿDeviceÿ ÿ ÿ ÿ NTCÿ ÿ ÿ ÿ 4,3ÿ ÿ 10ÿkÿ ÿÿ externalÿ ÿ ÿ potential-ÿ ÿ ÿ freeÿ operatingÿ ϑ↑↓ÿ ÿ...
  • Page 118 ÿ andÿshownÿonÿtheÿdisplay.ÿ 4.2ÿ ÿ FunctionÿCheckÿ Note:ÿ Duringÿtheÿadjustingÿmode,ÿifÿaÿ ÿ buttonÿisÿnotÿpressedÿwithinÿ10ÿ AfterÿtheÿelectricalÿconnectionÿofÿtheÿTSEÿandÿ secondsÿtheÿcontrollerÿautomaticallyÿ priorÿtoÿtheÿinitialÿoperationÿofÿtheÿpumpÿtheÿ returnsÿtoÿtheÿoperatingÿmodeÿandÿ followingÿfunctionÿcheckÿhasÿtoÿbeÿcarriedÿout.ÿ disregardsÿanyÿpreviousÿadjustment.ÿ ÿ ÿ Switch-onÿcontrolÿvoltageÿatÿterminalsÿ1ÿandÿ3ÿ Followingÿtheÿaboveÿapproximateÿ (DigitalÿdisplayÿatÿtheÿTSEÿcontrolÿdeviceÿ instruction,ÿtheÿseepexÿpumpÿcanÿ illuminates).ÿ operateÿforÿaÿlimitedÿperiodÿofÿtimeÿ ÿ (approx.ÿ1ÿhour).ÿThenÿaÿcorrectionÿ Pressÿandÿholdÿbuttonÿ“statorÿtemp”ÿ stator ofÿtheÿadjustmentÿaccordingÿtoÿ temp. andÿreadÿtheÿtemperatureÿvalue.ÿ ÿ paragraphÿ5ÿ-ÿFineÿAdjustmentÿ-ÿ ÿ ÿ hasÿtoÿbeÿcarriedÿout.ÿÿ Ifÿtheÿshownÿtemperatureÿ ÿ correspondÿtoÿtheÿambientÿ ÿ temperatureÿinÿtheÿpumpÿtheÿTSEÿisÿ...
  • Page 119 Blattÿ/ÿsheetÿ ÿ5ÿ(6) ÿ ÿ 5.3ÿ 5.0ÿ ChangeoverÿofÿtheÿDisplayÿfromÿºCÿtoÿºF.ÿ CommissioningÿandÿOperationÿ ÿ ÿ ÿÿÿÿÿÿÿÿÿÿÿPressÿandÿholdÿ 5.1ÿ buttonÿforÿ10ÿsecs.ÿ ÿ FineÿAdjustmentÿofÿtheÿTripÿTemperatureÿ untilÿdisplayÿchangesÿ ÿ over.ÿ Followingÿtheÿinstructionÿforÿapproximateÿ ÿ adjustmentÿinÿparagraphÿ4.3ÿtheÿseepexÿpumpÿ Theÿselectedÿtemperatureÿunitsÿareÿshownÿviaÿanÿ hasÿtoÿoperateÿforÿatÿleastÿ30ÿtoÿ60ÿminutesÿtoÿ LEDÿnextÿtoÿtheÿSymbolÿºCÿorÿºF.ÿ allowÿtheÿoperatingÿtemperatureÿinÿtheÿstatorÿ ÿ becomeÿstable.ÿ 6.0ÿ ÿ ReplacementÿofÿStatorÿ Whileÿtheÿpumpÿisÿinÿ stator operationÿtheÿtemperatureÿofÿ ÿ temp. ÿ theÿpumpÿisÿshownÿonÿtheÿ 6.1ÿ displayÿofÿtheÿTSEÿcontrollerÿ OrderÿofÿReplacementÿStatorÿ...
  • Page 120 Theÿfollowingÿreasonsÿmightÿ ÿ 1.000ÿ ÿ 87ÿ haveÿcausedÿthisÿerrorÿalarmÿ ÿ 560ÿ ÿ 107ÿ atÿtheÿTSEÿcontrolÿdevice:ÿ ÿ 220ÿ ÿ 143ÿ ÿ ÿ breakÿofÿsensorÿorÿlineÿ Switch-onÿcontrolÿvoltageÿatÿterminalÿ1+3ÿ shortÿcircuitÿofÿsensorÿorÿlineÿ (DigitalÿDisplayÿatÿtheÿTSEÿdeviceÿilluminates)ÿ measuringÿrangeÿ(-25ÿ...150°C) ÿ isÿexceededÿorÿremainedÿunderÿ Pressÿandÿholdÿbuttonÿ“statorÿtemp.”ÿ ÿ stator temp. andÿreadÿtheÿtemperatureÿvalue.ÿ Theÿfollowingÿprocedureÿisÿrecommendedÿtoÿ ÿ ÿ checkÿtheÿTSEÿcontrolÿdeviceÿandÿtheÿsensorÿ Theÿshownÿvalueÿmustÿcorrespondÿtoÿtheÿswitchÿ circuitÿincludingÿtemperatureÿsensor:ÿ temperature,ÿwhichÿappliesÿtoÿtheÿresistanceÿ used.ÿShouldÿtheÿshownÿvalueÿdeviateÿbyÿmoreÿ thanÿ5-10ÿºCÿorÿshouldÿtheÿvalueÿbeÿabsentÿatÿall,ÿ theÿTSEÿcontrolÿdeviceÿmustÿbeÿsentÿtoÿseepexÿ forÿrepair.ÿ...
  • Page 125 • The mechanical seal is suitable for the operating conditions indicated in the pump data sheet. Modifications are only admissible after the customer has consulted with seepex. Additionally, attention must be paid to the manufacturer’s operating manual. Safety Any mode of operation impairing the operating safety of the mechanical seal has to be avoided.
  • Page 126 Modifications are only admissible after the customer conveying liquid. has consulted with seepex. Additionally, attention However, in particular cases, a direct flushing pipe must be paid to the manufacturer’s operating can be installed into the flushing connection on the manual.
  • Page 127 Single-Acting Mechanical Seal Disassembly / Reassembly Reassembly ATTENTION Mechanical seals are precision parts of high quality. Disassembly Therefore, the installation must be effected with care. Gentle handling and extreme neatness are essential. - Remove flushing connections at shaft seal housing (SEA).
  • Page 128 Range: MD, MDF To avoid the expenses incurred by lengthy stop periods of the pump, seepex recommend the acquisition of a set of wearing parts and a set of gaskets. The table below shows the contents of these sets.
  • Page 129 Werkzeuge Tools Allgemeine normierte Werkzeuge / Standardized tools Werkzeug Nr. tool No. zur Montage von: Packung Stator Gelenk Lager allgemein Mutter für Teflon- Stator manschette tool for mounting packing stator joint bearing general nut for teflon Stator universal joint sleeve Benennung: Packungszieher Ketten-Rohrzange Durchschlag...
  • Page 130 Werkzeuge Tools Empfohlene seepex Werkzeuge Aufgrund der Ausführung für bestimmte Montagen empfohlen, durch allgemeine normierte Werkzeuge bedingt ersetzbar. Recommended seepex tools Due to the design recommended for certain repairs, these tools partially replace the standardized tools. Werkzeug Nr. tool zur Montage von: Gelenk...
  • Page 131 Werkzeuge Tools Spezial- Empfohlene seepex Werkzeuge werkzeuge Aufgrund der Ausführung für bestimmte Montagen empfohlen, durch allgemeine normierte Werkzeuge bedingt ersetzbar. Recommended seepex tools Special Due to the design recommended for certain repairs, these tools partially replace the standardized tools. tools Werkzeug Nr.
  • Page 132 Manufacturer’s documents 10.0 Manufacturer’s documents from sub-supplier Ausgabe Dokument Blatt B / 17.01.2006 OM.MDS.01e 1 (1) issue document sheet...
  • Page 133 OPERATING MANUAL This document was drawn up observing the EC directives "Machinery" 98/37/EC, EN ISO 12100-2 and the German Standard VDI 4500 In case of this mechanical seal is operated in explosion area an appropriate additional operating manual, following EC directives 94/9/EC (ATEX 95), has to be observed by all means! If required this could be ordered at BURGMANN.
  • Page 134 Operating Manual MG1/dw-00 page 2 / 20 Table of Contents Keywords and Symbols ..................3 GENERAL SAFETY NOTES................4 Instructions for worker's protection ..............5 TRANSPORT / STORAGE................. 6 Transport ......................6 Packing and storage................... 6 INFORMATION ABOUT THE PRODUCT............8 Manufacturer and country of origin ..............

  • Page 135: Keywords And Symbols

    Operating Manual MG1/dw-00 page 3 / 20 Keywords and Symbols Following symbols for particularly important information are used: "Attention, please pay special attention to these sections of text" Draws attention to a direct hazard that will lead to injury or death DANGER! of persons Draws attention to the risk that a hazard could lead to serious...

  • Page 136: General Safety Notes

    Operating Manual MG1/dw-00 page 4 / 20 GENERAL SAFETY NOTES Any person being involved in assembly, disassembly, start up, operation and maintenance of the BURGMANN Mechanical Seal must have read and understood this Instruction Manual and in particular the safety notes. We recommend the user to have this confirmed.

  • Page 137: Instructions For Worker's Protection

    Operating Manual MG1/dw-00 page 5 / 20 Instructions for worker's protection WARNING! If the medium to be sealed and/or the supply liquid is subject to the Hazardous Substances Regulation (GefStoffV), the instructions for handling dangerous substances (safety data sheets to EU Directive 91/155/EEC) and the accident prevention regulations have be observed.

  • Page 138: Transport / Storage

    Operating Manual MG1/dw-00 page 6 / 20 TRANSPORT / STORAGE Transport If not specified differently by contract the BURGMANN standard packing is used which is suitable for dry transport by truck, train or plane. The warning signs and notes on the packing must be observed. In addition seaworthy packing may become necessary.
  • Page 139 Operating Manual MG1/dw-00 page 7 / 20 Protect the seal from • direct exposure to heat (sun, heating) • ultraviolet light (halogen or fluorescent lamps, sunlight, arc welding) • presence or development of ozone (arc welding, mercury vapour lamps, high- voltage devices, electric motors) risk of embrittlement of elastomeric materials It has to be differentiated between:...

  • Page 140: Information About The Product

    Operating Manual MG1/dw-00 page 8 / 20 INFORMATION ABOUT THE PRODUCT All technical information given is based on the results of extensive testing and on BURGMANN's long term practical experience. However, in view of the great diversity of possible applications the technical data can only be taken as being of approximate nature.

  • Page 141: Operating Limits

    Operating Manual MG1/dw-00 page 9 / 20 Operating limits ATTENTION! Operating limits depend on the materials, the media to be sealed and the diameter of the sealing. (If there are any unclear points please contact BURGMANN.) Shaft diameter (dw) : 10 - 100 mm Pressure to be sealed (p1) : 12 bar g...

  • Page 142: Versions

    Operating Manual MG1/dw-00 page 10 / 20 Versions MG12/… MG13/… MG1S20/… RMG12/… MG1 MULTIPLE M.S. The mechanical seal type MG1 can also be used as multiple mechanical seal (also in combination with seal types of other series) in tandem arrangement with quench (API, plan 52) or as dual mechanical seal with barrier fluid (API, plan 53).

  • Page 143: Description And Function

    Operating Manual MG1/dw-00 page 11 / 20 Description and function single seal unbalanced bi-directional stationary seat (2) o-ring (3) rotating seal face (1.1) elastomeric bellow (1.2) cylindrical single spring (1.5) no glued joints materials of the sliding parts replaceable for media containing solids (e.g. sewage applications) rotating, torsion-free elastomeric bellows serving as...

  • Page 144: Emissions

    Operating Manual MG1/dw-00 page 12 / 20 Emissions A mechanical seal is a dynamic seal that cannot be free of leakage due to physical and technical reasons. Seal design, manufacture tolerances, operating conditions, running quality of the machine, etc. mainly define the leakage value. In fact, compared to other sealing systems there is few leakage.

  • Page 145: Installation

    Operating Manual MG1/dw-00 page 13 / 20 INSTALLATION Assembly utilities ethyl alcohol cellulose-tissue (no rag, no cloth!) o-ring lifter water and washing up liquid cardboard discs Preparation for assembly ATTENTION! The seal should remain packed until the following working steps have been completely terminated.

  • Page 146: Assembly / Installation

    Operating Manual MG1/dw-00 page 14 / 20 Assembly / installation BURGMANN mechanical seals are super-finished and repeatedly tested machine elements whose handling during assembly in particular of sliding materials and elastomers requires special care during several procedures. For installation the assembly drawing of mechanical seal has to be observed. IMPORTANT! The mechanical seal has to be installed under the cleanest conditions and very carefully.
  • Page 147 Operating Manual MG1/dw-00 page 15 / 20 • Mount the seal cover with the seat installed before. • Clean the sliding faces thoroughly with ethyl alcohol and paper tissues (no fabric, no cloths!). In case of material "BUKO" (carbon graphite) wipe it until the paper tissues stay clean.

  • Page 148: Operation

    Operating Manual MG1/dw-00 page 16 / 20 OPERATION Instructions for safe operation For a single mechanical seal the pressure in the seal chamber (stuffing box pressure) has to be higher than the ambient pressure at the machine at any time. Otherwise the machine will suck in air via the sliding faces, which will result in dry- running and consequent failure of the mechanical seal.

  • Page 149: Servicing

    Operating Manual MG1/dw-00 page 17 / 20 SERVICING Maintenance A correctly operated mechanical seal needs low maintenance. Wear parts, however, have to be replaced, if necessary. A duly operation includes a regular check of the following parameters: • Temperature • Leakage (drainage) rate of the mechanical seal An inspection of the mechanical seal should be carried out during a revision of the complete plant.

  • Page 150: After-Sales Service By Burgmann

    Operating Manual MG1/dw-00 page 18 / 20 After-sales service by BURGMANN BURGMANN's customer service department offers a comprehensive service package covering consultancy, engineering, standardisation, installation, commissioning as well as damage analysis right through to seminars on sealing technology. Addresses are listed in the known BURGMANN Design Manuals as well as in various other BURGMANN brochures.

  • Page 151: Spare Parts

    Operating Manual MG1/dw-00 page 19 / 20 IMPORTANT! When removing, please observe by all means: • current accident prevention regulations • regulations for handling hazardous substances WARNING! Seals that have been used with hazardous substances must be properly cleaned so that there is no possible danger to people or to the environment. IMPORTANT! The packaging used to transport the seal must •...

  • Page 152: Disposal Of The Burgmann Mechanical Seal

    Operating Manual MG1/dw-00 page 20 / 20 Disposal of the BURGMANN mechanical seal Usually, the BURGMANN mechanical seals can be easily disposed after a thorough cleaning. Metal parts (steels, stainless steels, non-ferrous heavy metals) divided into the different groups belong to scrap metal waste. Ceramic materials (synthetic carbons, ceramics, carbides) belong to waste products.
  • Page 153 BIM 1010 ® UNICASE Helical Inline Gearboxes Installation and Maintenance Instructions Retain These Safety Instructions For Future Use INSPECTION OF UNIT Thoroughly inspect the equipment for any shipping and handling damage before accepting shipment from the freight company. If any of the goods called for in the bill of lading or express receipt are damaged or the quantity is short, do not accept until the freight or express agent makes an appropriate notation on your freight bill or express receipt.
  • Page 154 INSTALLATION OF UNIT To ensure Iong service and dependabIe performance, an encIosed gear drive must be rigidIy supported and the shafts accurateIy aIigned. The foIIowing describes the minimum precautions required to accompIish this end. FOUNDATION FITS The responsibiIity for the design and construction of the CIearance or interference fits for coupIing hubs shouId be in foundation Iies with the user.
  • Page 155 LOCATION Ensure that driving equipment is running in the correct CoupIing hubs shouId be mounted fIush with the shaft ends, direction before coupling to reducers with backstops unIess specificaIIy ordered for overhung mounting. Pinions, (designed to operate onIy in a specific direction) or sprockets and sheaves shouId be mounted as cIose as possibIe machinery designed to operate only in one direction.
  • Page 156 FILL LEVEL & DRAIN PLUGS LUBRICANT The drain plugs are metric socket head cap screws. They will be AII NORD reducers are shipped from the factory properIy fiIIed located at the lowest part of the gearbox for ease of draining. The with Iubricant and all plugs are installed according to the mounting fill level plug is a hex head cap screw.
  • Page 157 MOUNTING POSITIONS These charts detail the mounting positions for horizontal and vertical mounting. The Autovent, oil fill plug and drain plug are indicated on each mounting position picture. The factory set mounting position and plug locations match that shown on the gearbox nametag. For mounting orientations other than shown consult NORD Gear.
  • Page 158 BIM 1010/2005/03 www.nord.com...
  • Page 159 MAINTENANCE Mineral lubricant should be changed every 10,000 service hours or after two years. For synthetic oils, the lube should be changed every 20,000 service hours or after four years. In case of extreme operating (e.g. high humidity, aggressive environment or large temperature variations), shorter intervals between changes are recommended.
  • Page 160 LUBRICANT CAPACITY Each reducer has the oil level and oil quantity adjusted according to the mounting position shown in the tables. When replacing the oil, consult the tables below to determine the proper amount of oil to be installed according to the reducer size and mounting position. Note that this is approximate and the final level will be adjusted when the reducer is installed.
  • Page 161 PARTS LIST RECOMMENDED SPARE PARTS Bearings – all Gaskets – all Shims – all Seals – all Seal Plugs – all IMPORTANT! When ordering parts, it is necessary to have the NORD SERIAL NUMBER from the unit the parts are for. The serial number will dictate the correct parts for that particular unit.
  • Page 162 PARTS LIST BIM 1010/2005/03 www.nord.com...
  • Page 163 NOTES BIM 1010/2005/03 www.nord.com...
  • Page 164 TROUBLE SHOOTING PROBLEM WITH THE REDUCER POSSIBLE CAUSES SUGGESTED REMEDY Check rated capacity of reducer, replace Load exceeds the capacity of the Overloading with unit of sufficient capacity or reduce reducer load Check lubricant level and adjust up to Insufficient lubrication Runs Hot recommended levels Check lubricant level and adjust down to...
  • Page 165 Installation, Operation and Maintenance Instructions for AC Induction Motors 56- 6800 Frames (NEMA) 63 – 280 Frames (IEC) MARATHON ELECTRIC Contact Motor Customer Service at: Phone: (715) 675-3311 www.marathonelectric.com Form 5554E...
  • Page 166 INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE OWNER: READ AND SAVE THESE INSTRUCTIONS SAFETY INSTRUCTIONS This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 167 4.1.1 Ventilation 4.2.3 Lubrication Interval 4.1.2 Insulation 4.2.4 Lubrication Procedure 4.1.3 Electrical Connections 4.2.5 Lubrication Example Lubrication and Bearings Trouble Shooting 4.2.1 Grease Type 4.3.1 General Trouble-Shooting Warnings 4.2.2 Bearing Operating Temperature 4.3.2 Trouble-Shooting Cause Corrective Action _________________________________________________________________________________________________________________________ motor is suitable for use on Pulse Width Modulated (PWM) type VFD power.
  • Page 168 2.3.1 TEFC (Totally Enclosed Fan Cooled) motors must meet a BEARING LUBRICATION: Bearings are grease packed minimum distance of ½ the shaft height between the fan guard at the factory; relubrication upon receipt of motor or while in storage grill openings and the nearest obstruction. is not necessary.
  • Page 169 mounting a rigid base (footed) motor vertically is the responsibility of 3.3.2 DIRECT COUPLING: Use flexible couplings if possible. the installer. For applications that apply radial, axial or moment loading on the motor shaft see section 3.3.3. VERTICAL SHAFT DOWN: Most standard horizontal motors thru CAUTION: BEARING FAILURE 449 Fr.
  • Page 170 Figure 1 3.3.4.4 Belt Tension CAUTION: Equipment Failure Caution Belt tensioning by feel is NOT acceptable. Tensioning by "feel" can be very misleading, and can damage motor and equipment. It is normal for V-belts to squeal initially when line starting a motor. In general, belt tensions should be kept as loose as possible while still transmitting the required torque without slipping.
  • Page 171 Table Recommended Minimum Sheave Diameters, Belt Type, Number Belts Deflected Force 1200 rpm 1800 rpm 3600 rpm Avg. Avg. Avg. Sheave Deflected Sheave Deflected Sheave Deflected Dia (in) Belt Force Dia (in) Belt Force Dia (in) Belt Force Motor Hp Type Belts (lbs)
  • Page 172 to Table 3-5 values. Definite purpose VFD motors may General Information: When thermal protection is provided, one of accommodate longer cable lengths. For additional the following will be stamped on the nameplate: information contact motor manufacturer. “THERMALLY PROTECTED” This motor has built in thermal Table 3-5 Max Cable Lengths General Purpose Motors protection.
  • Page 173 (3) Machined Surface Gap (Hazardous Locations Terminal Boxes): The gap between mating surfaces with the machined ELECTRICAL CONNECTIONS: terminal box MUST BE LESS THAN 0.002 inches. This gap must be checked with a feeler gage along the entire perimeter. If there is WARNING: ELECTRICAL HAZARDS visible damage to the mating surfaces, or if the gap between these...
  • Page 174 Do not start more than twice in succession under full load. Repeated starts and/or jogs of induction motors can cause overheating and immediate failure. Contact the motor manufacturer if it is necessary to repeatedly start or jog the motor. WARNING: LOOSE &...
  • Page 175 Nameplate Ambient Temperature above 65°C (150°F): Dow Corning DC44 or equivalent, a special high temperature grease is For RTD settings see Table 3-7. required. Note that Dow Corning DC44 grease does not mix with other grease types. 4.2.2 BEARING OPERATING TEMPERATURE: CAUTION: HOT SURFACE The external surface temperature of the end shield (bracket) bearing...
  • Page 176 Table 4-1 list 10,000 hours for standard conditions. Table 4-2 classifies severity of service as “Severe” with a multiplier of 0.5. 4.2.4 LUBRICATION PROCEDURE: Table 4-3 lists a multiplier value of 0.5 for “Vertical” (For Motors with Regreasing Provisions) (Eq. 4.2) Interval = 10,000 hrs x 0.5 x 0.5 = 2500 hrs Table 4-4 shows that 1.5 in of grease is to be added.
  • Page 177 4.3.2 Motor Trouble-shooting Cause / Corrective Action - Table 4-5 Issue: Likely Cause: Corrective Action: Motor fails to start upon initial installation: (1) Check power supply fuses (2) Match motor lead wiring to nameplate connection Supply voltage is too low or is severely unbalanced (one diagram and supply voltage (3) Ensure that steady state supply voltage at motor phase is low or missing).
  • Page 178 Motor is started too frequently See section 3.4.5.3 (1) Ensure that steady state supply voltage at motor terminals is within limits (see Supply voltage too low, too high, or unbalanced section 3.4.1.3) Correct as needed (2) Reconnect motor per input voltage (3) Obtain correct motor to match power supply.
  • Page 179 Input voltage exceeds limit Verify that voltage to the motor terminals is within limits (see section 3.4.1.3). Power surge to motor (caused by lightning strike or other If a common problem, install surge protector. high transient voltage).
  • Page 182 Complete and return to validate warranty Please complete this card and return it to seepex Inc. By using this card, the valid warranty period will commence at the pump “start-up” date. If this card is not completed the warranty coverage period will commence on the date the pump is shipped from the seepex factory.
  • Page 183 (18%) per year (equivalent to a authorization in writing for such returns has been seepex, Inc. be liable for any loss or damage nominal monthly interest rate of 1½%) will be obtained beforehand. A copy of this authorization of whatever kind of nature out of defects in applied on overdue accounts.
  • Page 184 ÿ ÿ Niederlassungen ÿ ÿ ÿ Deutschlandÿ Deutschlandÿ Deutschlandÿ Deutschlandÿ ÿ ÿ ÿ ÿ seepexÿ seepexÿÿ seepexÿ seepexÿ GmbHÿ+ÿCoÿKGÿ WerksbüroÿWestÿ WerksbüroÿNordÿ WerksbüroÿRhein-Mainÿ Postfachÿ10ÿ15ÿ64ÿ Scharnhölzstrasseÿ344ÿ Albert-Einstein-Str.ÿ4ÿ Dr.ÿHermann-Künanz-Str.ÿ14ÿ D-46215ÿBottropÿ D-46240ÿBottropÿ D-30926ÿSeelzeÿ D-63683ÿOrtenberg-Seltersÿ Telÿ+49.2041.9ÿ96-0ÿ Telÿ+49.700.73ÿ37ÿ39ÿ04ÿ Telÿ+49.700.73ÿ37ÿ39ÿ02ÿ Telÿ+49.700.73ÿ37ÿ39ÿ07ÿ Faxÿ+49.2041.9ÿ96-400ÿ Fax+49.20ÿ41.996-279ÿ Faxÿ+49.511.4ÿ00ÿ80ÿ99ÿ23ÿ Fax+49.60ÿ46.9ÿ60ÿ43ÿ14ÿ info@seepex.comÿ bwickermann@seepex.comÿ...
  • Page 185 DataranÿPrimaÿ QiliheÿDistrictÿ 47301ÿPetalingÿJaya,ÿ Lanzhouÿ730050ÿ SelangorÿDarulÿEhsanÿ Telÿ+86.931.260ÿ4039ÿ Telÿ+60.3.78ÿ80ÿ69ÿ51ÿ Faxÿ+86.931.260ÿ4239ÿ Fax+60.3.78ÿ80ÿ69ÿ59ÿ szhang@seepex.comÿ seepex.m@seepex.comÿ ÿ Vertretungen:ÿ ÿ Europa:ÿ ÿ Amerika:ÿ Asien:ÿ Afrika:ÿ ÿ IhreÿseepexÿVertretungÿ ÿ ÿ ÿ ÿ ÿ Finnlandÿ Schweizÿ Argentinienÿ Bruneiÿ Ägyptenÿ Griechenlandÿ Spanienÿ Chileÿ Indienÿ Südafrikaÿ Islandÿ Tschechischeÿ Equadorÿ Indonesienÿ...

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