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pellenc s.a.
ENG
GRAPE HARVESTERS / VINE GROWING EQUIPMENT
ELECTRONIC PRUNERS / PORTABLE ELECTRIC TOOLS
ORCHARD HARVESTERS
ROBOTICS / MACHINE VISION
PELLENC POWER TOOL
BATTERY
150 / 150P / 200 / 250 / 400 / 700 /
OLIVION / 1100 / Poly5
EXPERT LEVEL
2016
Harvest the fruits of our innovations!
Route de Cavaillon BP 47 - 84122 PERTUIS CEDEX (FRANCE)
Issue 11/2016
Tel.: (33) 04 90 09 47 00 - Fax: (33) 04 90 09 64 09
Ref. :
DOCUMENT_ATELIER_
BATTERIE_EXP_OUTILS_
e-mail: pellenc.sa@pellenc.com
www.pellenc.com
PELLENC_V2_2016_ENG

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Summarization of Contents

Level 2 User's Technical Department
Battery Technical Characteristics 150 / 150P
Technical specifications for Pellenc 150 and 150P batteries.
Technical Characteristics - Chargers
Technical specifications for Pellenc battery chargers.
Full Charge Time
Charging times for various Pellenc batteries and chargers.
Description of 150/150P Battery and Charger
Diagram and identification of components for 150/150P batteries and chargers.
Battery Technical Characteristics 250
Technical specifications for Pellenc 250 batteries.
Technical Characteristics - Chargers for 250 Battery
Technical specifications for chargers compatible with 250 batteries.
Full Charge Time for 250 Battery
Charging times for 250 batteries with specified chargers.
Description of 250 Battery and Charger
Diagram and identification of components for 250 batteries and chargers.
Battery 200 Technical Characteristics
Technical specifications for Pellenc 200 batteries.
Charger Technical Characteristics for 200 Battery
Technical specifications for chargers compatible with 200 batteries.
Charging Time for 200 Battery
Charging times for 200 batteries with specified chargers.
Description of 200 Battery and Charger
Diagram and identification of components for 200 batteries and chargers.
Battery 400 / Olivion / 700 / 1100 Technical Characteristics
Technical specifications for 400, Olivion, 700, and 1100 batteries.
Technical Characteristics - Charger for 400/Olivion/700/1100
Technical specifications for chargers for these battery models.
Charging Time for 400/Olivion/700/1100 Batteries
Charging times for these batteries with specified chargers.
Description of 400/Olivion/700/1100 Batteries
Diagram and identification of components for these battery models.
Technical Characteristics Poly 5 Battery
Technical specifications for Pellenc Poly 5 batteries.
Technical Characteristics - Charger for Poly 5
Technical specifications for chargers compatible with Poly 5 batteries.
Charging Time for Poly 5 Battery
Charging times for Poly 5 batteries with specified chargers.
Description of Poly 5 Battery
Diagram and identification of components for Poly 5 batteries.
Workstation Organisation
Layout and components of a typical workstation for battery maintenance.
Daily Visual Verifications Before Use
Pre-use visual checks for 150/150P, 250, and 200 batteries.
Daily Visual Verifications for Other Batteries
Pre-use visual checks for 400/Olivion/700/1100 and Poly 5 batteries.
Charger Voltage Measurement
Procedure for measuring charger voltage using a multimeter.
Special Case: Outside Work Period
Handling batteries after long storage periods and potential charge level issues.
Extraction of a Broken Contact
Procedure for extracting broken contacts from battery connectors.
Using Deutsch Crimping Pliers
Step-by-step guide for crimping closed barrel contacts with Deutsch pliers.
Gauge - Cross-Sectional Area Conversion Table
Table for converting wire gauge (AWG) to cross-sectional area (mm²).
Using Paladin Crimping Pliers
Step-by-step guide for crimping closed barrel contacts with Paladin pliers.
Level 3 Approved Pellenc Repairer
Installation of RFID Diagnostic Software
Instructions for installing the RFID diagnostic software.
Use of RFID System
Procedure for connecting and using the RFID system with batteries.
Battery Software Verification
Verifying battery software using measurement and listing screens.
Li-Ion Battery Software: Main Screen
Overview of the main screen of the Li-ion battery software interface.
Li-Ion Battery Software: Information Screen
Explanation of the information screen within the Li-ion battery software.
Li-Ion Battery Software: Measurement Screen
Detailed explanation of the measurement screen in the Li-ion battery software.
Li-Ion Battery Software: Lixion Tool Screen
Specific screen details for the Lixion tool within the software.
Li-Ion Battery Software: Treelion Tool Screen
Specific screen details for the Treelion tool within the software.
Li-Ion Battery Software: Olivion Tool Screen
Specific screen details for the Olivion tool within the software.
Li-Ion Battery Software: Selion Tool Screen
Specific screen details for the Selion tool within the software.
Li-Ion Battery Software: Vinion Tool Screen
Specific screen details for the Vinion tool within the software.
Li-Ion Battery Software: Prunion Tool Screen
Specific screen details for the Prunion tool within the software.
Li-Ion Battery Software: Cultivion Tool Screen
Specific screen details for the Cultivion tool within the software.
Li-Ion Battery Software: Airion Tool Screen
Specific screen details for the Airion tool within the software.
Li-Ion Battery Software: Helion Tool Screen
Specific screen details for the Helion tool within the software.
Li-Ion Battery Software: Excelion Tool Screen
Specific screen details for the Excelion tool within the software.
Li-Ion Battery Software: Rasion Tool Screen
Specific screen details for the Rasion tool within the software.
Li-Ion Software: Left Wheel Rasion / Cleanion Tool Screen
Specific screen details for Left Wheel Rasion/Cleanion tool.
Li-Ion Software: Right Wheel Rasion / Cleanion Tool Screen
Specific screen details for Right Wheel Rasion/Cleanion tool.
Li-Ion Battery Software: Listing Screen
Explanation of the listing screen for battery data.
Li-Ion Software: "Consumption Time" Screen
Details of the consumption time screen in the software.
Li-Ion Battery Software: Battery Screen
Explanation of the battery status screen in the software.
Li-Ion Battery Software: Battery Fault Screen
Explanation of the battery fault screen in the software.
Li-Ion Battery Software: Charger Screen
Explanation of the charger status screen in the software.
Li-Ion Battery Software: Comments Screen
Explanation of the comments screen for recording data.
Breakdown of the Battery Number
Explanation of how to interpret battery serial numbers.
Battery Cycle
Procedure for downloading battery data and understanding charge cycles.
Tools Necessary for Repair
List of necessary tools for battery repair and maintenance.
Battery Details
Table summarizing specifications for various Pellenc battery models.
Information on Deep Discharge of an Element
Explanation of deep discharge risks and voltage ranges for battery elements.
Fuse Insertion Procedures
Procedures for inserting fuses in 150/150P and 200 batteries.
Fuse Insertion for 250 and 400/700/Olivion/1100 Batteries
Procedures for inserting fuses in 250 and 400/700/Olivion/1100 batteries.
Fuse Insertion for Poly 5 Battery
Procedure for inserting the fuse in the Poly 5 battery.
Repair Contacts in Tool Connector (200 Battery)
Procedure for repairing contacts in the 200 battery tool connector.
Diagnostics for Battery Components
Procedure for diagnosing battery component issues and replacing assemblies.
Battery Beep Diagnostics
Table correlating beep patterns with battery faults for different models.
Li-Ion Diagnostics (All Models)
Explanation of diagnostic messages and error codes for Li-ion batteries.
Possible Charge Level Indicator Messages
List of possible messages displayed by the charge level indicator and their meanings.
Battery Diagnostic Without Software
Performing battery diagnostics using the charge level indicator without a PC.
Pruning Shears Battery Level 2 Message Sheet
List of Level 2 diagnostic messages for pruning shears batteries.
Level 2 Message Sheet (Except Pruning Shears)
List of Level 2 diagnostic messages for batteries other than pruning shears.
Specific Tightening Torque
Tightening torque specifications for 150/150P and 250 batteries.
Specific Tightening Torques for Other Batteries
Tightening torque specifications for 400/700/Olivion/1100 and Poly 5 batteries.
Level 4 Expert Level
Tools Necessary for Expert Level
List of specialized tools required for expert level diagnostics and repairs.
Trouble-Shooting: Autonomy Problem
Flowchart for diagnosing autonomy problems.
Trouble-Shooting: No Display
Flowchart for diagnosing 'No Display' issues.
Trouble-Shooting: Battery Problem
Flowchart for diagnosing general battery problems.
Trouble-Shooting: Tool Inoperative
Flowchart for diagnosing 'Tool Inoperative' issues.
Trouble-Shooting: Charger Problem
Flowchart for diagnosing charging and charger issues.
Trouble-Shooting: Inoperative
Flowchart for diagnosing general inoperative issues.
Expedition Battery Not Functioning
Diagnostic steps for batteries not functioning during shipping.
12 Cell Voltage Measurement
Procedure for measuring cell voltages using a multimeter.
Poly 5 Battery Voltage Measurement
Specific voltage measurement procedure for Poly 5 batteries.
Replacement of the Board
Procedures for deinstalling and reinstalling the main board in batteries.
Reinstalling the Board
Specific steps for reinstalling the board in 150/200/250/2KW/Olivion batteries.
Deinstalling the Board of the Poly 5 Battery
Procedure for removing the board from Poly 5 batteries.
Charge Level Test
Procedure for testing battery charge level using diagnostic software.
Charger Test
Procedure for testing the charger's voltage and current output.
Final Test Procedure
Steps for performing a final test after repair or replacement.
Contact Plate Soldering
Procedure for soldering a contact plate to the board.
Li-Ion Battery Parameterization Software: Overview
Introduction to the parameterization software and initial steps.
Li-Ion Battery Parameterization Software: Interface
Explanation of software icons and parameter access.
Li-Ion Battery Software: Measurement and Parameters
Detailed explanation of the measurement screen items and parameters.
Li-Ion Software: Manual and Automatic Parameter Entry
How to enter battery parameters manually and automatically.
Li-Ion Software: Cell Identification and Manual Settings
Specifics on manual parameter entry and cell identification.
Li-Ion Software: Validation and Finalization
Final validation steps and warnings for software parameterization.

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