Table of Contents
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pellenc s.a.
ENG
GRAPE HARVESTERS / VINE GROWING EQUIPMENT
ELECTRONIC PRUNERS / PORTABLE ELECTRIC TOOLS
ORCHARD HARVESTERS
ROBOTICS / MACHINE VISION
PELLENC POWER TOOL
BATTERY
150 / 150P / 200 / 250 / 400 / 700 /
OLIVION / 1100 / Poly5
EXPERT LEVEL
2016
Harvest the fruits of our innovations!
Route de Cavaillon BP 47 - 84122 PERTUIS CEDEX (FRANCE)
Issue 11/2016
Tel.: (33) 04 90 09 47 00 - Fax: (33) 04 90 09 64 09
Ref. :
DOCUMENT_ATELIER_
BATTERIE_EXP_OUTILS_
e-mail: pellenc.sa@pellenc.com
www.pellenc.com
PELLENC_V2_2016_ENG
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Table of Contents
Related Manuals for pellenc 700
Summarization of Contents
LEVEL 2 - USER'S TECHNICAL DEPARTMENT
Battery Technical Characteristics 150 / 150P
Technical specifications for the 150/150P battery model.
Technical Characteristics - Chargers
Specifications for the CB5004 charger.
Full Charge Time
Charging time data for ULiB battery with charger (0.4 A).
150 / 150P Battery and Charger Components Description
Labeled diagrams identifying parts of the 150/150P battery and charger.
Battery Technical Characteristics 250
Technical specifications for the 250 battery model.
Technical Characteristics - Chargers
Specifications for CB5012 and CB5022 chargers.
Full Charge Time
Charging time data for ULiB battery and 250 with chargers.
Charger and Harness Components Description
Labeled diagrams of charger and harness components for Selion M12.
Battery 200 Technical Characteristics
Technical specifications for the 200 battery model.
Charger Technical Characteristics
Specifications for CB5012 and CB5022 chargers for battery 200.
Charging Time (Full Charge)
Charging time data for Battery ULB 200 with chargers.
Battery and Harness Components Description
Labeled diagrams of battery and harness components.
Battery 400 / Olivion / 700 / 1100 Technical Characteristics
Technical specifications for 400, Olivion, 700, and 1100 battery models.
Technical Characteristics - Charger
Specifications for CB5012, CB5022, and Quick Charger CB5076.
Charging Time (Full Charge)
Charging time data for 400, Olivion, 700, 1100 batteries with chargers.
Battery and Harness Components Description
Labeled diagrams of battery and harness components.
Technical Characteristics POLY 5
Technical specifications for the Poly 5 battery model.
Technical Characteristics - Charger
Specifications for CB5012, CB5022, and Quick Charger CB5076 for Poly 5.
Charging Time (Full charge)
Charging time data for Poly 5 battery with chargers.
Workstation Organisation
Description of the recommended workstation setup for maintenance tasks.
Daily Visual Verifications Before Using 150 / 150P Battery
Daily checks for 150/150P battery connectors and carrier vest.
Daily Visual Verifications Before Using 250 Battery
Daily checks for 250 battery connectors and carrier vest.
Daily Visual Verifications Before Using 200 Battery
Daily checks for 200 battery connectors and carrier vest.
Daily Visual Verifications Before Using 400 / Olivion / 700 / 1100 Battery
Daily checks for 400/Olivion/700/1100 battery connectors and carrier vest.
Daily Visual Verifications Before Using the Poly 5 Battery
Daily checks for Poly 5 battery connectors and carrier vest.
Charger Voltage Measurement
Procedure for measuring charger voltage using a multimeter.
Special Case Outside Work Period
Handling batteries after a long storage period.
Broken Contact Extraction
Steps for extracting broken contacts using an ITT CANON extractor.
Using the Deutsch Crimping Pliers
Procedure for using Deutsch T12-20 crimping pliers for barrel contacts.
Using the Deutsch Crimping Pliers
Steps for inspecting crimped contacts and examples of faults.
Using the Deutsch Crimping Pliers
Wire gauge to cross-section conversion table.
Using the Paladin Crimping Pliers
Procedure for using Paladin PA1461 crimping pliers.
Using the Paladin Crimping Pliers
Steps for inspecting crimped contacts and examples of faults.
LEVEL 3 - PELLENC AUTHORISED REPAIRER
RFID Diagnostic Software Installation
Guide for installing the RFID diagnostic software.
RFID System Usage
Steps for connecting and using the RFID system.
RFID System Usage
Steps for starting battery reading with the RFID system.
Battery Software Verification Overview
Overview of measurement and listing screens for software verification.
Li-Ion Software: Main Screen
Explanation of the main screen elements and labels in the Li-Ion software.
Li-Ion Software: Main Screen
Information on saving downloaded files and software versions.
Li-Ion Software: Measurement Screen
Explanation of labels and values in the measurement screen.
Li-Ion Software: Measurement Screen
Detailed interpretation of values and conditions in the measurement screen.
Li-Ion Software: Lixion Tool Screen
Explanation of labels and functions for the Lixion tool screen.
Li-Ion Software: Lixion Tool Screen
Details on tool checks and confirmations for the Lixion screen.
Li-Ion Software: Treelion Tool Screen
Explanation of labels and functions for the Treelion tool screen.
Li-Ion Software: Treelion Tool Screen
Details on tool checks and confirmations for the Treelion screen.
Li-Ion Software: Olivion Tool Screen
Explanation of labels and functions for the Olivion tool screen.
Li-Ion Software: Olivion Tool Screen
Details on tool checks and confirmations for the Olivion screen.
Li-Ion Software: Selion Tool Screen
Explanation of labels and functions for the Selion tool screen.
Li-Ion Software: Selion Tool Screen
Details on tool checks and confirmations for the Selion screen.
Li-Ion Software: Vinion Tool Screen
Explanation of labels and functions for the Vinion tool screen.
Li-Ion Software: Vinion Tool Screen
Details on tool checks and confirmations for the Vinion screen.
Li-Ion Software: Prunion Tool Screen
Explanation of labels and functions for the Prunion tool screen.
Li-Ion Software: Prunion Tool Screen
Details on tool checks and confirmations for the Prunion screen.
Li-Ion Software: Cultivion Tool Screen
Explanation of labels and functions for the Cultivion tool screen.
Li-Ion Software: Cultivion Tool Screen
Details on tool checks and confirmations for the Cultivion screen.
Li-Ion Software: Airion Tool Screen
Explanation of labels and functions for the Airion tool screen.
Li-Ion Software: Airion Tool Screen
Details on tool checks and confirmations for the Airion screen.
Li-Ion Software: Helion Tool Screen
Explanation of labels and functions for the Helion tool screen.
Li-Ion Software: Helion Tool Screen
Details on tool checks and confirmations for the Helion screen.
Li-Ion Software: Excelion Tool Screen
Explanation of labels and functions for the Excelion tool screen.
Li-Ion Software: Excelion Tool Screen
Details on tool checks and confirmations for the Excelion screen.
Li-Ion Software: Ration Tool Screen
Explanation of labels and functions for the Ration tool screen.
Li-Ion Software: Ration Tool Screen
Details on tool checks and confirmations for the Ration screen.
Li-Ion Software: Left Wheel Ration / Cleanion Tool Screen
Explanation of labels and functions for the Left Wheel Ration/Cleanion screen.
Li-Ion Software: Left Wheel Ration / Cleanion Tool Screen
Details on tool checks and confirmations for the Left Wheel Ration/Cleanion screen.
Li-Ion Software: Right Wheel Ration / Cleanion Tool Screen
Explanation of labels and functions for the Right Wheel Ration/Cleanion screen.
Li-Ion Software: Right Wheel Ration / Cleanion Tool Screen
Details on tool checks and confirmations for the Right Wheel Ration/Cleanion screen.
Li-Ion Software: Listing Screen
Explanation of labels and data displayed on the Listing screen.
Li-Ion Software: "Consumption Time" Screen
Explanation of labels and data for the Consumption Time screen.
Li-Ion Software: Battery Screen
Explanation of labels and data within the Battery screen.
Li-Ion Software: Battery Fault Screen
Interpretation of fault messages and codes in the battery software.
Li-Ion Software: Charger Screen
Explanation of labels and functions for the Charger screen.
Li-Ion Software: Charger Screen
Details on charger testing procedures within the software.
Li-Ion Software: Comments Screen
Using the comments screen for recording battery information and settings.
Li-Ion Software: Battery Number Breakdown
Explanation of the battery serial number format and components.
Battery Cycle Diagnostics
Procedures for analyzing battery cycles using the listing screen.
Battery Cycle Diagnostics
Checking battery charge level and download procedures.
Battery Cycle Diagnostics
Display of a complete table related to battery cycle data.
Repair Tools Necessary
List of essential tools for battery repair and maintenance.
Battery Model Details
Technical details for 150/150P, 250, 200, 400, Poly 5, 700, Olivion batteries.
Battery Model Details
Technical details for 800, 1100 batteries.
Deep Discharge Information
Explanation of deep discharge effects on battery cells and nominal voltage.
Tools and Wiring Diagrams
Wiring diagrams and necessary tools for battery system connections.
Fuse Insertion Procedures
Steps for inserting fuses in 200 and 150/150P batteries.
Fuse Insertion Procedures
Steps for inserting fuses in 250 and 400/700/Olivion/1100 batteries.
Fuse Insertion Procedures
Steps for inserting fuses in the Poly 5 battery.
Tool Connector Contact Repair
Steps for extracting broken contacts from a 200 battery connector.
Tool Connector Contact Repair
Wire stripping, crimping, and contact insertion procedures.
Component Diagnostics
Diagnostic steps for battery components and fault identification.
Component Diagnostics
Identifying faults on overcharge and Delta V using software.
Battery Board Replacement
Procedures for replacing battery boards based on diagnostic outcomes.
Battery Beep Diagnostics
Troubleshooting based on beep codes for 150/150P/200/250 batteries.
Battery Beep Diagnostics
Troubleshooting based on beep codes for 700-1100 batteries.
Li-Ion Diagnostics Overview
Overview of Li-Ion diagnostics, including normal, degraded, and fault messages.
Charge Level Indicator Messages
Explanation of possible messages displayed by the charge level indicator.
Battery Diagnostics Without PC
Performing battery diagnostics without a PC using display indicators.
Battery Diagnostics: Message Sheets
Message sheet for Pruning Shears battery diagnostics.
Battery Diagnostics: Message Sheets
Message sheet for diagnostics excluding Pruning Shears.
Tightening Torques: Battery 150/150P
Torque specifications for assembling 150/150P battery components.
Tightening Torques: Battery 250
Torque specifications for assembling 250 battery components.
Tightening Torques: Battery 400/700/Olivion/1100
Torque specifications for 400/700/Olivion/1100 battery components.
Tightening Torques: Poly 5
Torque specifications for assembling Poly 5 battery components.
LEVEL 4 - EXPERT LEVEL
Expert Level Tools Necessary
List of specialized tools required for expert-level battery servicing.
Troubleshooting: Autonomy Problem
Flowchart for diagnosing and resolving battery autonomy problems.
Troubleshooting: No Display
Flowchart for diagnosing and resolving issues where the display is not working.
Troubleshooting: Battery Problem
Flowchart for diagnosing general battery problems and potential solutions.
Troubleshooting: Tool Inoperative
Flowchart for diagnosing and resolving when the tool is inoperative.
Troubleshooting: Charger Problem (Does Not Charge)
Flowchart for diagnosing and resolving charger problems where batteries do not charge.
Troubleshooting: Inoperative Battery
Flowchart for diagnosing and resolving issues with inoperative batteries.
Expedition Battery Not Functioning
Diagnostic steps for batteries that are not functioning for shipping purposes.
12 Cell Voltage Measurement
Step-by-step guide for measuring 12-cell voltage using a multimeter.
Poly 5 Battery Voltage Measurement
Voltage measurement procedure for Poly 5 battery connectors.
Battery Board Replacement
Introduction to deinstalling and reinstalling battery boards.
Battery Board Replacement
Steps for removing screws and lifting the board.
Battery Board Replacement
Deinstalling and reinstalling boards on various battery models.
Battery Board Replacement
Screwing procedures and caution for board replacement.
Battery Board Replacement
Tightening screws, parameterizing, and reassembling the casing.
Deinstalling the Board of the Poly 5 Battery
Steps for removing the fuse, casing, connectors, and screws for Poly 5.
Reassembly of the Poly 5 Battery Board
Removing temperature probes and the board, then reassembling.
Reassembly of the Poly 5 Battery Board
Positioning connectors, reinstalling probes, screws, and reconnecting.
Charge Level Test Procedures
Performing charge level tests using diagnostic software.
Charge Level Test Procedures
Battery discharge procedure and minimum storage values.
Charge Level Test Procedures
Checking discharge cycles and charge levels against tables.
Charger Test Procedures
Performing charger tests with multimeter and software.
Charger Test Procedures
Checking charging current using diagnostic software.
Test of Charging Voltage Current Board
Testing charging current and voltage correspondence with the charger test.
Final Test Procedure
Steps for performing a final test after repairs or maintenance.
Contact Plate Soldering
Warming soldering iron and removing fuse for contact plate soldering.
Contact Plate Soldering
Performing soldering and reassembling the contact plate.
Li-Ion Battery Parameterization Software Instructions
Guide for installing and running the parameterization software.
Li-Ion Battery Parameterization Software Instructions
Software usage, model detection, and parameter access.
Li-Ion Battery Parameterization Software Instructions
Explanation of measurement screen labels and functions.
Li-Ion Battery Parameterization Software Instructions
Setting battery parameters, identifying cell manufacturer and technology.
Li-Ion Battery Parameterization Software Instructions
Software configuration for battery model detection and serial number.
Li-Ion Battery Parameterization Software Instructions
Manual parameter entry for cell manufacturers and number of cells.
Li-Ion Battery Parameterization Software Instructions
Cell table detailing manufacturers, technologies, and battery models.
Li-Ion Battery Parameterization Software Instructions
Confirmation steps and warnings for the parameterization process.
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