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DICHIARAZIONE DECLARATION DECLARATION KONFORMITÄTS- DECLARACIÓN DECLARATIE VAN ERKLÄRUNG CONFORMITEIT DI CONFORMITÁ DE CONFORMITÉ CONFORMITY CONFORMIDAD Io sottoscritto, Je soussigné, El abajo firmante, Ondergetekende, undersigned, Unterzeichnende im Name der, P.P.B. s.r.l. – Via Don Milani, 19 – 43012 Fontanellato (PARMA) – ITALY dichiara sotto la déclare sous sa declares under...
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INDEX Chapter 1. – General Instructions Chapter 2. – Identification of the Motorcycle Lift Chapter 3. – Identification of the Manufacturer Chapter 4. – Identification of the CE User’s Instructions Manual Chapter 5. – General Safety Instructions Chapter 6. – Technical Features 6.1 Denomination 6.2 Use Conditions 6.3 Aim...
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Chapter 10. – Setting Up and Use 10.1 Safety Instructions 10.2 Use of the Lift 10.3 Lifting Manoeuvres 10.4 Descent Manoeuvres 10.5 Troubleshooting Chapter 11. – Cleaning and Service 11.1 Cleaning 11.2 Ordinary Cleaning of the Motorcycle Lift 11.3 Cleaning of the Working Area 11.4 Periodic Inspection 11.5 Greasing Chapter 12.
1. GENERAL INSTRUCTIONS This User’s Instructions Manual is an integral part of the Motorcycle Lift. Hereafter, the simple word “MANUAL” shall mean the User’s Instructions Manual. The aim of this publication is to supply Technicians with safe and clear instructions on the installation, the use, the maintenance and the dismantlement of the Lift.
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Any mechanical, hydraulic, electrical or operating modification of the Lift without the prior written notification of the Manufacturer is forbidden. P.P.B. s.r.l. disclaims all responsibility concerning inconvenience, breakdown or upset arising from a misuse of the Lift, from a bad knowledge of the instructions herein contained, or from changes and modifications not expressly approved by the Manufacturer.
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2. IDENTIFICATION OF THE MOTORCYCLE LIFT This Motorcycle Lift bears the CE approval according to Directive 98/37/CE and its subsequent modifications or supplements. The serial number and the model number are recorded on the label affixed to the scissor of the Lift and on the Declaration of Conformity here enclosed. All correspondence concerning your equipment or any required spare parts should include the serial number and the model number.
3. IDENTIFICATION OF THE MANUFACTURER P.P.B. s.r.l. Via Don Milani, 19 43012 Sanguinaro di Fontanellato (Parma) Phone number: 0039-0521-826263 Fax number: 0039-0521-827044 4. IDENTIFICATION OF THE CE USER’S INSTRUCTIONS MANUAL This CE User’s Instructions Manual is issued by P.P.B. s.r.l. and it should be considered as a permanent part of the Motorcycle Lift.
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No part of this publication may be reproduced or transmitted in any forms or by any means, without the prior written permission of the Manufacturer. Partly derogating the above, P.P.B. s.r.l. allows the Purchaser or the User to make a copy of this publication. Always keep the copy near the Motorcycle Lift for quick and easy reference.
5. GENERAL SAFETY INSTRUCTIONS The use of this Motorcycle Lift is restricted to Professionals and qualified Technicians only, in accordance with the requirements established by Directive 98/37/CE and its subsequent modifications or supplements. Professionals or qualified Technicians must be in full possession of their mental and physical faculties while using the Lift.
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Any mechanical, hydraulic, electrical or operating modification of the Lift without the prior written notification of the Manufacturer is forbidden. P.P.B. s.r.l. disclaims all responsibility concerning inconvenience, breakdown or upset arising from a misuse of the Lift, from a bad knowledge of the instructions herein contained, or from changes and modifications not expressly approved by the Manufacturer.
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This User’s Instructions Manual concerns only the models below. Read the maximum lifting capacities carefully. Model Lifting Capacity Racing 350 Kg 350 Sport 500 Split Kg 500 Sport 500 Gate Kg 500 Max 500 Kg 500 Max 500 Gate Kg 500...
6. TECHNICAL FEATURES This Motorcycle Lift complies with the requirements established by Directive 98/37/CE and its subsequent modifications or supplements, according to standard EN 292 – Part 1 and 2; EN 294; EN 349; EN 418; EN 1493; EN 60 204.1;...
Technicians must always work in properly lightened areas. They must always wear clothing and accident prevention devices suitable to their duties. 6.3 AIM This Motorcycle Lift has been designed to service, repair or display motorcycles. Refer to the table on page 10 to check proper lifting capacities. CAUTION: Raise ONLY motorcycles equipped with centre stand or supported by normal paddock stands that hold the bike upright.
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7. DESCRIPTION OF THE MOTORCYCLE LIFT Basic components of the Lift (see Figure 1): (1) Broad tabletop surface; (2) Base (it can be anchored to the ground); (3) Lifting scissor-system made of two legs in the X shape; (4) Hydraulic cylinder (set in motion by a foot, air or electric pump); (5) Moving anchor bar with automatic primer (it prevents accidental lowering of the tabletop);...
To allow a safer anchorage of the motorcycle to the Lift, a wheel clamp (option) can be placed on the front side of the tabletop. The Lift comes supplied with a safety bar (8) that can be fixed to the front side of the tabletop and with a run-up ramp (9) that allows to load the motorcycle easily.
- Back vent designed for hydraulic detent at intermediate heights. Calibrated nipple to keep descent speed constant (in spite of the load on the tabletop). 7.2 STANDARD ACCESSORIES This Lift comes supplied with the following items: - Front safety bar (8) made of bent tubing; - Removable run-up ramp.
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8. TRANSPORTING, DISPLACEMENT AND STORAGE PROCEDURES CAUTION: To ensure safe transporting and proper displacement procedures, pay special attention to the instructions below. For safety reasons, always fasten the movable parts when transporting the Lift. 8.1 PACKING AND TRANSPORTING The Lift is packed up by the Manufacturer to allow easy and quick transporting.
Unloading and displacement procedures should be carried out by one single Technician wearing gauntlets, accident prevention shoes and a protective helmet, according to the safety laws in force. Maximum care must be taken with all these procedures. CAUTION: Never pause in the fork-lift operating area. The accident fall of the crates might be dangerous and might expose people to grave risks.
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Open the packing, remove all the clips and cut the sticky tape. On delivery, compare the goods with the items listed in the proper delivery note. Carefully check that the goods are in good condition. Should there be any damage, please notify the shipping company (and also P.P.B.
9. INSTALLATION Installation must be carried out according to the safety laws in force and the instructions herein contained. 9.1 SETTING UP CAUTION: Never forget to unscrew the wooden plates from the Lift, before use. No foundations are needed. Always place the Lift on a plane surface. The surface must be able to carry a minimum weight of 500 kg / m².
Four expansion screws (M 10 x 10 mm) are needed to fix the Motorcycle Lift to the surface through the holes previously used to fix the two wooden plates. 9.2 SET IN ACTION To ensure proper Lift operation, follow the instructions herein contained. 9.3 INITIAL CLEANING No specific initial cleaning is needed.
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To allow reliable and safe operation of the product, make sure that: - The mechanical structure of the Lift has suffered no serious breakdown or damage; - All the mechanic safety devices above mentioned work properly. - The connecting pipe between the pump and the hydraulic cylinder is in perfect condition.
10. SETTING-UP AND USE Never permit anyone to operate the Motorcycle Lift without proper instructions. Read this chapter carefully and know how to set and use the Lift safely. 10.1 SAFETY INSTRUCTIONS To ensure safe operation, always load and unload the bike from the Lift carefully.
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10.3 LIFTING MANOEUVRES 1. Be sure that the tabletop is at the lowest position and the run-up ramp is correctly fitted. 2. Load the bike on the tabletop through the run-up ramp. 3. Place the bike on the centre stand (if the bike does not have any, use one of our rear paddock stand).
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10.4 DESCENT MANOEUVRES - Re-fit the removable ramp; - Make sure that the sliding rails of the scissor are free from dirt or bolts which might prevent the Lift from lowering, causing serious damage or sudden jerks; - Press the ascent button to raise the Lift of approximately 3 cm. Disconnect the safety bar (5) through the appropriate side lever.
10.5 TROUBLESHOOTING This is a list of possible situations that may arise during the use of the Motorcycle Lift. This Chapter gives easy answers and solutions to frequently- asked questions. If you still encounter problems after going through the list below, please contact P.P.B.
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The Lift goes up hardly and The air pressure is too low. Make sure that the pressure slowly. of the air supply is 116/145 PSI. The oil is too viscous. temperature goes below -6°/-10°, decreases its fluidity. To solve the problem, raise and lower the Lift several times so that the oil temperature goes up.
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FIGURE 1 1/2. Remove the cylinder “D”, but do not disconnect the air hoses. 3. Press ”A” by using a screwdriver. If the lift goes down properly, the problem does not concern the pump, but the cylinder “D”. 4. Remove the piston “E” from the cylinder “D”...
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FIGURE 2 1/2. Remove the cylinder “C”, but do not disconnect the air hoses. 3. Press ”A” by using a screwdriver. If the lift goes up properly, the problem does not concern the pump, but the cylinder “C”. 4. Remove the piston “E” from the cylinder “C”...
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FIGURE 4 Part No. Item No. Description A30077 VICTAULIC COUPLING B60024 SET OF 4 SCREWS - M6 B60023 SET OF 3 SCREWS - M6 ACS300 DESCENT CONTROL CYLINDER ACD301 ASCENT CONTROL CYLINDER PA300M PISTON PA303M O-RING ELECTRIC PUMP...
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PROBLEM CAUSE SOLUTION The Motorcycle Lift operates There inside Bleed the hydraulic circuit jerkily or chattering. hydraulic circuit. raising and lowering the Lift several times. If you press the ascent The oil level in the pump is Remove the engine house button and the engine idles, too low.
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switch do not work properly. replace the buttons (Number 8 – Figure 3). electric valve that Replace the electric valve controls the descent does (Number 5 – Figure 3). not work properly. The Lift goes up hardly and The oil is too viscous. temperature goes slowly.
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FIGURE 5 Part No. Item No. Description EL224050 ELECTRIC ENGINE 240 VOLT 50HZ EL211560 ELECTRIC ENGINE 115 VOLT 60HZ OS2002 ELECTRO-HYDRAULIC UNIT OS1800 OIL TANK OS1805 OIL FILLER CAP OS2406 ELECTRIC VALVE 240 VOLT OS1156 ELECTRIC VALVE 115 VOLT EL300 ELECTRIC WIRES BOX ER2300 EMERGENCY STOP BUTTON...
11. CLEANING AND SERVICE Cleaning does not require any specific technical ability. A good knowledge of the basic features of the Lift is however highly recommended to avoid any dangerous situation. On the contrary, maintenance and service must be carried out by skilled personnel only.
- Remove any dirt or dust. Non-corrosive detergents suitable for iron and rubber materials are recommended to clean the Lift. These detergents must not be injurious to the Technicians’ health (Always refer to the Safety Tables describing the substances in use. Technicians must choose the proper accident prevention devices to avoid any risk).
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- If the oil level is low, remove the oil filler cap and add hydraulic oil to the pump. Always use the hydraulic fluid FINA HYDRAN – TS 10 or equivalent type. 11.5 GREASING - Check and grease the sliding rails of the scissor regularly. - Grease all the pins, the shafts and the movable parts at least once a month.
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12. DISMANTLEMENT AND SCRAPPING Always refer to the laws in force in the country where the Motorcycle Lift needs to be dismantled. 12.1 DISMANTLEMENT Always use the following procedures to disassemble the Lift and reassemble it in a new area, to store it and scrap it. 12.2 DISMANTLEMENT OF THE MECHANICAL STRUCTURE Before dismantling the mechanical structure of the Lift, clean it carefully (Refer to Chapter 11 –...
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Rubber parts: - Dispose of the different materials composing the Lift in proper waste disposals. - Always check the local laws and regulations in force in the country where the Lift is in use.
13. INSTALLATION OF THE MOTORCYCLE LIFT TECHNICAL SPECIFICATIONS OF THE ELECTRIC ENGINE: Voltage: 220/230 volts; Frequency: 50 hz.; Power supply: 1kw Voltage: 110/115 volts; Frequency: 60hz.; Power supply: 1 kw POWER SUPPLY a) Foot pump. Connect the hydraulic pipe to the nipple placed on the front side of the pump.
14. SPARE PARTS To order spare parts, it is recommended to include the following details concerning your unit: - Item model and serial number; - Item number; - Required quantity; - Shipping conditions, address and phone number. Use only genuine spare parts. Replace only with the same or equivalent type recommended by the Manufacturer.
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