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EC Use and Maintenance Manual
Bike-Lift EUROPE s.r.l.
via Don Milani, 40/42
43012 Sanguinaro di Fontanellato (PARMA) – Italy
Website:
www.bikelifteurope.it
E-mail:
info@bikelifteurope.it
Operating manual No. 057-2-6-0012-R0
Version 2021
Central lifting platform
HQL 400 Mini Lift
Model
HQL-400-001
HQL-400-003
Version
FOOT PUMP
ELECTRO-HYDRAULIC PUMP
EN
Page 1
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Table of Contents
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Summary of Contents for Bike-Lift HQL 400
- Page 1 EC Use and Maintenance Manual Central lifting platform HQL 400 Mini Lift Model Version HQL-400-001 FOOT PUMP HQL-400-003 ELECTRO-HYDRAULIC PUMP Bike-Lift EUROPE s.r.l. via Don Milani, 40/42 43012 Sanguinaro di Fontanellato (PARMA) – Italy Website: www.bikelifteurope.it E-mail: info@bikelifteurope.it Operating manual No.
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Page 2: Table Of Contents
Machine description ........................11 Intended use and reasonably foreseeable misuse ................12 Technical specifications ........................13 2.5.1 HQL 400-001 – Foot pump ...................... 13 2.5.2 HQL 400-003 – Electro-hydraulic pump .................. 13 Safety section ............................ 14 Environmental working values ......................14 Sound level ............................ - Page 3 Dismantling/scrapping section ......................21 Dismantling ............................21 Mechanical dismantling ........................21 Scrapping ............................21 Operation section ..........................22 Loading operations .......................... 22 Unloading operations ........................22 Lifting types ............................. 23 7.3.1 HYDRAULIC FOOT PUMP - element code - 001 ............... 23 7.3.2 ELECTRO HYDRAULIC PUMP - element code - 003 ..............
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Page 4: Information Section
Information section 1.1 Preface The EC Use and Maintenance Manual is a document issued by Bike-Lift Europe s.r.l. as an integral part of the Machine. The purpose of this publication is to provide the operator with efficient and safe instructions regarding the use and maintenance. -
Page 5: Prohibitions
It also becomes void if the product has been submitted to performances exceeding those indicated by Bike-Lift Europe s.r.l. 1.3.2 Insurance All Bike-Lift Europe s.r.l products are insured with an RCP policy with a price ceiling of € 3.000.000. Damages caused by negligence or tampering are excluded. Operating manual No. 057-2-6-0012-R0... -
Page 6: Manufacturer Identification
1.4 Manufacturer identification Bike-Lift EUROPE s.r.l. via Don Milani, 40/42, 43012 Sanguinaro di Fontanellato (PARMA) – Italy Website: www.bikelifteurope.it E-mail: info@bikelifteurope.it Tel: 0039-0521-827091 Fax: 0039-0521-827064 1.5 Technical assistance and spare parts To order spare parts, it is recommended to specify exactly the following data: ... -
Page 7: Ec Declaration Of Conformity
Company: Bike-Lift EUROPE S.r.l. Address: Via Don Milani, 40/42 - 43012 Sanguinaro di Fontanellato (PR) - Italy Declares under its sole responsibility that the machine: Designation: HQL 400 Lifting platform Model: HQL-003 Serial number: Year: Function: Lifting of motor vehicles for vehicle maintenance operations Complies with the essential safety requirements of the following Directives: 2006/42/EC –... -
Page 8: Normative References
1.7 Normative references The machine is identified by the CE marking drawn up according to the specifications of the Machinery Directive 2006/42/EC and subsequent updates. Reference Title Machinery Safety Directive 2006/42/EC Electromagnetic Compatibility Directive (EMC) 2014/30/EC Low Voltage Directive (LVD) 2014/35/EU Safety of machinery - General principles of design - Risk EN ISO 12100 (2010) -
Page 9: Key
1.8 Key LIFTING PLATFORM: central hydraulic/electro-hydraulic lifting system for the maintenance and repair of custom motorcycles and quads. The specific identification of the lifting platform is indicated on the cover. OPERATOR: In compliance with Directive 2006/42/EC and subsequent updates, it is specified that the term "operator"... -
Page 10: Machine Description
Machine description 2.1 Machine name Mini lift (HQL 400) is a lifting platform equipped with a hydraulic foot pump system or electro- hydraulic pump for the maintenance and repair of custom motorcycles and quad bikes with a maximum capacity of 400 kg. -
Page 11: Machine Description
Figure 2 – Lifting platform: a) HQL 400 with foot pump; b) HQL 400 with electro-hydraulic system The lifting platform (see Figure 2) consists of a lifting structure through a foot operated hydraulic system (a) or a loading and unloading electro-hydraulic system (b). -
Page 12: Intended Use And Reasonably Foreseeable Misuse
2.4 Intended use and reasonably foreseeable misuse Disseminate the instructions described in this chapter to all personnel involved in the preparation and use of the machine. HQL400 machine is intended for lifting motorcycles, custom motorcycles and quads for maintenance purposes The machine has been designed and built for the specified use;... -
Page 13: Technical Specifications
2.5 Technical specifications 2.5.1 HQL 400-001 – Foot pump (see exploded diagram attached to this manual) CENTRAL LIFTING PLATFORM PARAMETER VALUE Maximum bearing 400 kg Maximum height 80 cm Minimum height 23 cm Safety positions number Lifting surface sizes 53x36 cm... -
Page 14: Safety Section
Safety section 3.1 Environmental working values The use environment of the machine must be well lit, must not present explosion hazards of any kind and must be protected from atmospheric precipitations. The machine works properly within the following values: Ambient temperature between 5° and 40° C; ... -
Page 15: Operator Protections
sole responsibility of the Purchaser or the Machine's user. Finally, we remind you that the handling, installation, use, maintenance and putting out of service of the machine represent a source of danger if these operations are not performed in compliance with the requirements of this Manual or without the necessary caution and attention required. -
Page 16: Pictograms
and descent maneuvers. In order to carry out the descent maneuver correctly, it is necessary to unhook the tongue present under the work surface. Once the work surface reaches the end of the stroke or is resting on the base of the lifting platform, it is necessary to refasten the tongue The personnel who are not in charge of using the lifting platform for motorcycles, custom motorcycles and quads must not pass or stand in the operating area of the machine. - Page 17 Operating manual No. 057-2-6-0012-R0 Page 17 Version 2021...
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Page 18: Transport And Handling Section
Transport and handling section 4.1 Transport, handling and storage CAUTION: Disseminate the instructions described in this chapter to all personnel involved in the transport and handling of the machine. For safety reasons, the moving parts must be locked before transport. 4.2 Packaging and transport The machine is packed for transport directly from the Manufacturer. -
Page 19: Storage
4.5 Storage Pending to be unpacked and installed, the machine must be stored in a suitable environment in order not to alter its operation. Store the packed machine in a closed or covered area above the ground by using sleepers or similar objects. -
Page 20: Installation Section
Installation section The machine must be installed in compliance with the safety regulations and instructions included in this chapter. The machine does not need a basis, but requires a flat and horizontal floor. The floor must be able to support a minimum weight of 500 kg/m2• The lifting platform must be placed in such a way as to allow the Operator to easily repair the motorcycles. -
Page 21: Dismantling/Scrapping Section
Dismantling/scrapping section 6.1 Dismantling Follow the Regulations regarding the materials dismantling in force in the country where the machine will be dismantled. Here are some useful indications in case you must disassemble the machine to reassemble it in other areas, store it or demolish it. 6.2 Mechanical dismantling Before proceeding with mechanical dismantling of the machine, carefully clean the whole structure (see Cleaning and Maintenance). -
Page 22: Operation Section
Operation section Figure 3 – general model of a lifting platform 7.1 Loading operations Before installing the vehicle above the kickstand it is essential to check that the lifting platform is completely lowered. 1- Load the motorcycle on the work surface, supporting it centrally on the kickstand. 2- Secure the vehicle with the belts and then tie the latter to the appropriate loops on the work surface WARNING: Never lift the load before making sure it is firmly fastened to the platform... -
Page 23: Lifting Types
7.3 Lifting types 7.3.1 HYDRAULIC FOOT PUMP - element code - 001 The hydraulic foot pump (Figure 4) allows generating a pressurized oil flow rate. ASCENT BY PUMPING CONTROLLED DESCENT Figure 4 – Hydraulic foot pump The operation is very simple: press the foot pedal repeatedly, making it move alternately from top to bottom to generate hydraulic pressure. -
Page 24: Electro Hydraulic Pump - Element Code - 003
7.3.2 ELECTRO HYDRAULIC PUMP - element code - 003 Lifting takes place using the button panel connected to the hydraulic pump. ASCENT DESCENT Figure 5 – button panel with magnet for the ascent/descent control The button panel is equipped with two buttons with maintained action that allow the ascent and descent. -
Page 25: Maintenance Section
Maintenance section The maintenance operation is the absolute prerogative of professional operators and specialized technicians, in compliance with the requirements of Machinery Directive 2006/42/ EC and subsequent updates. As routine maintenance, the following checks/operations must be carried out once a month: ... -
Page 26: Piston Replacement
8.3 Piston replacement In case the hydraulic piston must be replaced, proceed as follows: 1- Lower the lifting platform to the minimum height position; 2- Maintain the lowering control of the lift for another 6 seconds, to empty the oil; 3- A second operator must lift the lifting platform by hand up to about 500 mm from the ground;... -
Page 27: Cleaning
8.4 Cleaning 8.4.1 Initial cleaning The machine does not require particular initial cleaning, but it is a good practice to clean the transit areas of the vehicles by removing the oils and dust to prevent the slip during loading. Wear water-repellent gloves. Perform the cleaning operations wearing anti-cut gloves resistant to the substances used (follow the safety data sheet). -
Page 28: Problems And Remedies
When implementing the suggested remedy, always follow the instructions described in the Instructions to which the remedy refers. Bike-Lift Europe s.r.l. will solve all the problems that cannot be eliminated by means of the attached instructions. 8.5.1 FOOT PUMP... - Page 29 If the return is due to gravity, possible lack of load on the Load the cylinder cylinder Cylinder spring broken Check and repair the cylinder Cylinder release valve not Check and repair the cylinder working Check the leak in the pump and contact Internal pump failure the manufacturer.
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Page 30: Electric Pump
ISO VG 10 hydraulic oil. motor runs but the lift does not Hydraulic pump problems Contact the dealer or Bike-Lift Europe s.r.l rise. The emergency stop (red button in case of the built-in Release the red button on the button panel lifting platform version) on by turning it clockwise. - Page 31 PROBLEM PROBABLE CAUSE REMEDY The emergency stop (red button in case of the built-in Release the red button on the button panel lifting platform version) on by turning it clockwise the button panel is inserted Operating on the No voltage Check the mains connection plug button panel the lifting...
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Page 32: Accessories
9 Accessories HQL 400-001 Foot pump BASIC EQUIPMENT PARAMETER VALUE Non-slip rubber mat 1 pc Transport grip 1 pc Standard packaging - cardboard Box with wooden pallet 70 kg HQL 400-003 Electro-hydraulic pump BASIC EQUIPMENT PARAMETER VALUE Non-slip rubber mat... -
Page 33: Spare Parts - Technical Drawings
SPARE PARTS - TECHNICAL DRAWINGS Operating manual No. 057-2-6-0012-R0 Page 33 Version 2021... - Page 34 Operating manual No. 057-2-6-0012-R0 Page 34 Version 2021...
- Page 35 Operating manual No. 057-2-6-0012-R0 Page 35 Version 2021...
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