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EC Use and Maintenance Manual
Bike-Lift EUROPE s.r.l.
via Don Milani, 40/42
43012 Sanguinaro di Fontanellato (PARMA) – Italy
Website:
www.bikelifteurope.it
E-mail:
info@bikelifteurope.it
It is absolutely forbidden to stand and/or work under the lifted vehicle.
Operating manual No. 057-2-6-0007-R0
Version 2017
Scissor lifting platform
Kodiak 500
Model
KD-001
KD-002
KD-003
KD-004/R
Version
FOOT PUMP
COMPRESSED AIR PUMP
ELECTRO-HYDRAULIC PUMP
ELECTRONIC WITH REMOTE CONTROL
EN
Page 1
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Table of Contents
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Summary of Contents for Bike-Lift Kodiak 500
- Page 1 EC Use and Maintenance Manual Scissor lifting platform Kodiak 500 Model Version KD-001 FOOT PUMP KD-002 COMPRESSED AIR PUMP KD-003 ELECTRO-HYDRAULIC PUMP KD-004/R ELECTRONIC WITH REMOTE CONTROL Bike-Lift EUROPE s.r.l. via Don Milani, 40/42 43012 Sanguinaro di Fontanellato (PARMA) – Italy Website: www.bikelifteurope.it...
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Page 2: Table Of Contents
Machine identification ........................10 Machine description ........................11 Intended use ............................ 11 Technical specifications ........................13 2.5.1 KODIAK 500 ..........................13 Safety section ............................ 14 Environmental working values ......................14 Sound level ............................14 Residual risks ........................... 14 Operator protections ........................15 Safety systems .......................... - Page 3 8.5.2 AIR PUMP ..........................33 8.5.3 ELECTRIC PUMP ........................35 Spare parts - technical drawings....................... 37 Kodiak 500 ............................37 It is absolutely forbidden to stand and/or work under the lifted vehicle. Operating manual No. 057-2-6-0007-R0 Page 3 Version 2017...
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Page 4: Information Section
Information section 1.1 Preface The EC Use and Maintenance Manual is a document issued by Bike-Lift Europe s.r.l. as an integral part of the Machine. The purpose of this publication is to provide the operator with efficient and safe instructions regarding the use and maintenance. -
Page 5: Prohibitions
Bike-Lift Europe s.r.l. 1.3.2 Insurance All Bike-Lift Europe s.r.l products are insured with an RCP policy with a price ceiling of € 3.000.000. Damages caused by negligence or tampering are excluded. It is absolutely forbidden to stand and/or work under the lifted vehicle. -
Page 6: Manufacturer Identification
CAUTION: THE RECIPIENT WILL BE CHARGED FOR THE REPLACEMENT TOGETHER WITH THE SHIPPING COSTS. We recommend that you always contact Bike-Lift Europe s.r.l. for all those Assistance and maintenance operations that are not described or indicated in this Manual. It is absolutely forbidden to stand and/or work under the lifted vehicle. -
Page 7: Ec Declaration Of Conformity
Company: Bike-Lift EUROPE S.r.l. Address: Via Don Milani, 40/42 - 43012 Sanguinaro di Fontanellato (PR) - Italy Declares under its sole responsibility that the machine: Designation: KODIAK 500 Lifting platform Model: KD-003 / KD-004-R Serial number: Year: Function: Lifting of motor vehicles for vehicle maintenance operations Complies with the essential safety requirements of the following Directives: 2006/42/EC –... -
Page 8: Normative References
1.7 Normative references The machine is identified by the CE marking drawn up according to the specifications of the Machinery Directive 2006/42/EC and subsequent updates. Reference Title Machinery Safety Directive 2006/42/EC Electromagnetic Compatibility Directive (EMC) 2014/30/EC Low Voltage Directive (LVD) 2014/35/EU Safety of machinery - General principles of design - Risk EN ISO 12100 (2010) -
Page 9: Key
1.8 Key LIFTING PLATFORM: central hydraulic/electric/pneumatic lifting system for the maintenance and repair of motorcross bikes and quads. The specific identification of the lifting platform is indicated on the cover. OPERATOR: In compliance with Directive 2006/42/EC and subsequent updates, it is specified that the term "operator"... -
Page 10: Machine Description
Scissor lifting platform for the maintenance and repair of motorcross bikes and quads with a maximum capacity of 500 kg. The handling of Bike-Lift-Europe s.r.l lifting platforms can be done through one of the following systems: foot operated hydraulic system;... -
Page 11: Machine Description
2.3 Machine description The machine known as Central Lifting Platform is a suitable equipment to support the vehicle during the maintenance and repair phase in a comfortable and safe way. The basic parts of the lifting platform (see Figure 2) are: Figure 2 –... - Page 12 Disseminate the instructions described in this chapter to all personnel involved in the preparation and use of the machine. The machine is intended for lifting motorcross bikes and quads for maintenance purposes. The machine has been designed and built for the specified use; a different use and non-compliance with the technical parameters set by the Manufacturer may be dangerous for the operators.
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Page 13: Technical Specifications
45x33 cm Total space of the lift 190x78 cm Weight 110 kg The following additional data are available depending on the type of handling: 2.5.1.1 KODIAK 500 – KD-002 AIR PUMP (AIR-HYDRAULIC) PARAMETER VALUE Air pressure 7-10 Bar Air consumption 300 Lt/Min. -
Page 14: Safety Section
Safety section 3.1 Environmental working values The use environment of the machine must be well lit, must not present explosion hazards of any kind and must be protected from atmospheric precipitations. The machine works properly within the following values: Ambient temperature between 5° and 40° C; ... -
Page 15: Operator Protections
an easy and safe passage. The putting out of service of the protection and safety devices for protecting the operators is the sole responsibility of the Purchaser or the Machine's user. Finally, we remind you that the handling, installation, use, maintenance and putting out of service of the machine represent a source of danger if these operations are not performed in compliance with the requirements of this Manual or without the necessary caution and attention required. -
Page 16: Pictograms
The lifting piston has a parachute valve that locks the cylinder in case the oil cable is blanked. In order to make the machine safe during the ascent phase: 1- Allow the anchoring bar to move freely around the perimeter of the toothed bar on the base;... -
Page 17: Transport And Handling Section
Danger of crushing hands with the lifting platform arms. When the platform is at the desired height, insert the locking bar to prevent it from falling down accidentally. Load the vehicle only when the platform is completely lowered; Before lifting it, make sure that nothing is supported by the ramp; Do not lean the rear wheels of the vehicle on the ramp during and after lifting. -
Page 18: Unloading And Handling
The machine is tested and in perfect condition. AT CUSTOMER'S REQUEST AND IN ORDER TO AVOID DAMAGE TO THE LIFTING PLATFORM DURING TRANSPORT AND HANDLING A WOODEN CASE PACKAGING IS ALSO AVAILABLE, WHICH HAS AN ADDITIONAL COST COMPARED TO THE STANDARD FREE PACKAGING. 4.3 Unloading and handling All lifting and unloading operations must be carried out in compliance with current safety regulations. - Page 19 in order not to alter its operation. Store the packed machine in a closed or covered area above the ground by using sleepers or similar objects. Room temperature and humidity: -5°/75 ° C Relative humidity between 30% and 90%. ...
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Page 20: Installation Section
Installation section The machine must be installed in compliance with the safety regulations and instructions included in this chapter. CAUTION: COMPLETELY remove the wooden sleepers located under the lifting platform by removing the fixing screws before using the machine. The machine does not need a basis, but requires a flat and horizontal floor. The floor must be able to support a minimum weight of 500 kg/m2•... -
Page 21: Putting Into Service
CAUTION: In the electronic or electro-hydraulic version, the lifting platform is equipped with an electronic board that transforms the low-voltage current to prevent the electrocution risk. A fuse calibrated on the amperage of the stable 230V power supply is located inside this board. It is forbidden to replace/tamper with this fuse with one of a higher resistance/amperage 5.2 Putting into service... -
Page 22: Dismantling/Scrapping Section
Dismantling/scrapping section 6.1 Dismantling Follow the Regulations regarding the materials dismantling in force in the country where the machine will be dismantled. Here are some useful indications in case you must disassemble the machine to reassemble it in other areas, store it or demolish it. 6.2 Mechanical dismantling Before proceeding with mechanical dismantling of the machine, carefully clean the whole structure (see Cleaning and Maintenance). -
Page 23: Operation Section
Operation section Figure 5 – general model of a lifting platform 7.1 Loading operations Before installing the vehicle on the platform, check that the work surface (Figure 5, [1]) is completely lowered. 1- Position the vehicle on the lifting platform, matching the center of the vehicle with the center of the work surface [1];... -
Page 24: Unloading Operations
7.2 Unloading operations 1- Make sure that the sliding guides of the lifting platform are free from foreign bodies (bolts or other objects would stop the descent and could cause serious damage or dangerous jolts); 2- use the pump to raise the lifting platform with about 3 cm, then release the safety bar (Figure 5, [2]) through the special lever placed sideways. -
Page 25: Compressed Air Pump - Element Code - 002
7.3.2 COMPRESSED AIR PUMP - element code - 002 The pump (Figure 7) is a variable calibration pressure multiplier that allows you to obtain a hydraulic flow from a pneumatic supply. DESCENT ASCENT Figure 7 – Compressed air pump Read carefully the attached use and maintenance manual: Air pump C.M.O. -
Page 26: Electronic With Remote Control - Element Code 004/R
7.3.4 ELECTRONIC WITH REMOTE CONTROL - element code 004/R Lifting is carried out by using a remote control connected to the hydraulic pump via a remote control radio receiver. ASCENT DESCENT Figure 9 – remote control button panel with maintained action control The remote control is equipped with two buttons with maintained action that allow the ascent and descent. -
Page 27: Maintenance Section
Maintenance section The maintenance operation is the absolute prerogative of professional operators and specialized technicians, in compliance with the requirements of Machinery Directive 2006/42/ EC and subsequent updates. As routine maintenance, the following checks/operations must be carried out once a month: ... -
Page 28: Piston Replacement
8.3 Piston replacement In case the hydraulic piston must be replaced, proceed as follows: 1- Lower the lifting platform to the minimum height position; 2- Maintain the lowering control of the lift for another 6 seconds, to empty the oil; 3- A second operator must lift the lifting platform by hand up to about 500 mm from the ground;... -
Page 29: Cleaning
8.4 Cleaning 8.4.1 Initial cleaning The machine does not require particular initial cleaning, but it is a good practice to clean the transit areas of the vehicles by removing the oils and dust to prevent the slip during loading. Wear water-repellent gloves. Perform the cleaning operations wearing anti-cut gloves resistant to the substances used (follow the safety data sheet). -
Page 30: Cleaning Of The Work Areas
When implementing the suggested remedy, always follow the instructions described in the Instructions to which the remedy refers. Bike-Lift Europe s.r.l. will solve all the problems that cannot be eliminated by means of the attached instructions. The motor housing (Figure 11) that activates and moves the platform is placed at the base of the piston. -
Page 31: Foot Pump
8.5.1 FOOT PUMP PROBLEM PROBABLE CAUSE REMEDY Oil leak in the hydraulic Check the leak in the system and repair system The pump works Check the leak in the pump and but does not go Internal leakage of the pump contact the manufacturer under pressure Check the oil level (Figure 12) and fill it... - Page 32 The pump The pump tank has not been capacity is Vent the tank vented insufficient Oil plug Figure 12 – Foot pump (external supply) – check the attached manual It is absolutely forbidden to stand and/or work under the lifted vehicle. Operating manual No.
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Page 33: Air Pump
8.5.2 AIR PUMP PROBLEM PROBABLE CAUSE REMEDY The pump does The compressed air line is Verify that compressed enters the not start closed or blocked pump Check that the supply pressure (air) is Air pressure too low between 6 and 10 bar The pump locks under load Dirty or clogged air filter... - Page 34 insufficient Dirty or clogged air filter Clean or replace the air filter Air inlet Piston inlet connection connection inside the pump Figure 13 – compressed air pump It is absolutely forbidden to stand and/or work under the lifted vehicle. Operating manual No. 057-2-6-0007-R0 Page 34 Version 2017...
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Page 35: Electric Pump
VG 10 hydraulic oil. but the lift does not rise. Hydraulic pump problems Contact the dealer or Bike-Lift Europe s.r.l The emergency stop (red button in case of the built- Release the red button on the button in lifting platform version) panel by turning it clockwise. - Page 36 PROBLEM PROBABLE CAUSE REMEDY The emergency stop (red button in case of the built- Release the red button on the button in lifting platform version) panel by turning it clockwise on the button panel is inserted Operating on the button panel the No voltage Check the mains connection plug lifting platform...
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Page 37: Spare Parts - Technical Drawings
Spare parts - technical drawings 9.1 Kodiak 500 It is absolutely forbidden to stand and/or work under the lifted vehicle. Operating manual No. 057-2-6-0007-R0 Page 37 Version 2017... - Page 38 It is absolutely forbidden to stand and/or work under the lifted vehicle. Operating manual No. 057-2-6-0007-R0 Page 38 Version 2017...
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