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Related Manuals for Bike-Lift PSB-20
Summary of Contents for Bike-Lift PSB-20
- Page 1 EC Use and Maintenance Manual PSB-20 SHOP PRESS Bike-Lift EUROPE s.r.l. via Don Milani, 40/42 43012 Sanguinaro di Fontanellato (PARMA) – Italy Web site: www.bikelifteurope.it E-mail: info@bikelifteurope.it Operating manual No. 057-2-6-0010-R0 Page 1 Version 2021...
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Page 2: Table Of Contents
Summary Information section ..........................4 Preface ..............................4 Prohibitions ............................5 Warranty ............................. 5 Warranty conditions ........................5 Insurance ............................ 5 Manufacturer identification ....................... 6 Technical assistance and spare parts ....................6 EC Declaration of conformity ......................7 Normative references ......................... 8 General regulations and conventions.................... - Page 3 Filling ............................... 19 Air exhaust ............................19 Dismantling/scrapping section ......................21 Storage .............................. 21 Scrapping and disposal ........................21 Scrapping materials .......................... 21 Instructions for a suitable waste treatment ..................21 Electrical and electronic equipment waste ..................22 Operation section ..........................23 Operation controls ...........................
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Page 4: Information Section
Information section Preface The EC Use and Maintenance Manual is a document issued by Bike-Lift Europe s.r.l. as an integral part of the Machine. The purpose of this publication is to provide the operator with efficient and safe instructions regarding the use and maintenance. -
Page 5: Prohibitions
It also becomes void if the product has been submitted to performances exceeding those indicated by Bike-Lift Europe s.r.l. Insurance All Bike-Lift Europe s.r.l products are insured with an RCP policy with a price ceiling of € 3.000.000. Damages caused by negligence or tampering are excluded. Operating manual No. 057-2-6-0010-R0... -
Page 6: Manufacturer Identification
CAUTION: THE RECIPIENT WILL BE CHARGED FOR THE REPLACEMENT TOGETHER WITH THE SHIPPING COSTS. We recommend that you always contact Bike-Lift Europe s.r.l. for all those Assistance and maintenance operations that are not described or indicated in this Manual. Operating manual No. 057-2-6-0010-R0... -
Page 7: Ec Declaration Of Conformity
EC Declaration of conformity (Annex II, part 1, section A of directive 2006/42/EC) Manufacturer: Company: Bike-Lift EUROPE S.r.l. Address: Via Don Milani, 40/42 - 43012 Sanguinaro di Fontanellato (PR) - Italy Declares under its sole responsibility that the machine: Designation:... -
Page 8: Normative References
1.8 General regulations and conventions This manual is an integral part of the product and MUST be kept for further reference. FOR ANY CLARIFICATION REQUEST, CONTACT THE EMPLOYER OR THE BIKE-LIFT TECHNICAL SERVICE, AVOIDING PERSONAL INITIATIVES THAT COULD CAUSE VERY SERIOUS OR FATAL ACCIDENTS. - Page 9 SYMBOLS MEANING Yellow triangle pictogram generally indicates a Warning /Risk, e.g. risk of high temperatures, risk of crushing the hands, ... BLUE round pictogram generally indicates an Obligation, for example the obligation to wear certain PPE (goggles ...) or the Obligation to read the User Manual. Round red Prohibition pictogram indicates in general a Prohibition, for example, person access prohibition, prohibition of hand access while the vehicle is moving.
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Page 10: Machine Description
Machine description 2.1 Machine name The HYDRAULIC PRESS described in this manual has been specifically designed for the use in operations that require a compression force. Basically it consists of three units: THE PRESS BODY THE MANUAL PUMP THE HYDRAULIC CYLINDER: designed for the specific needs of use of the press. In addition to the special attention paid to the internal surfaces and the stem, special low friction seals are used to optimize the operations that require particular precision in the pressing action. -
Page 11: Technical Specifications
THE PRESS IS DESIGNED EXCLUSIVELY FOR SINGLE OPERATOR USE Technical specifications Maximum operating pressure: For all models: 160 Bar. The following is a summary table of the technical-dimensional characteristics of the press. Special press: Model PSB-20 Press cylinder force Cylinder stroke Light between the frames Opening between stem... -
Page 12: Technical Data Psm-Nc
Technical data PSM-NC: Operating manual No. 057-2-6-0010-R0 Page 12 Version 2021... -
Page 13: Safety Section
Safety section 3.1 Environmental working values The use environment of the machine must be well lit, must not present explosion hazards of any kind and must be protected from atmospheric precipitations. The machine works properly within the following values: Ambient temperature between 5° and 40° C; ... -
Page 14: General Safety Rules
3.5 General safety rules The press must only be operated by trained and authorized personnel. DO NOT USE THE PRESS IN TRACTION BUT ONLY WITH COMPRESSION. " When not using the machine, even temporarily, make sure that it is not in the pressing phase which can be hazardous for you and for others. -
Page 15: Transport And Handling Section
Transport and handling section Transport, handling and storage CAUTION: Disseminate the instructions described in this chapter to all personnel involved in the transport and handling of the machine. For safety reasons, the moving parts must be locked before transport. 4.2 Unpacking If the machine is supplied wrapped in nylon cloth, any accessories, spare parts and consumables will be packed in cardboard boxes and positioned above the work surface. -
Page 16: Packaging And Transport
Packaging and transport For the handling of the packed machine, as previously described (see section 4.2), it is necessary to use suitable lifts whose maximum lifting capacity must not be less than the total weight of the press. The packaging must be handled with a forklift truck or pallet jack. N.B. -
Page 17: Warnings For Handling And Transport
Warnings for handling and transport The loading or unloading must be carried out by means of a forklift truck or pallet jack; the handling of the assembled press must be carried out with bands or lifting chains in compliance with the standards;... -
Page 18: Installation Section
Installation section The machine must be installed in compliance with the safety regulations and instructions included in this chapter. Simple precautions are necessary for the positioning of the press. Always consider the safety aspect not only in relation to the work performed with the press but also to the hazards caused by other machines present in the workplace. -
Page 19: Table Of Matching Oils
After identifying the most suitable position, following the transport instructions of this section, use YELLOW paint (high resistance to abrasion) to trace a box on the pavement around the perimeter of the press as indicated by the diagram in Figure 3. The area thus highlighted will indicate the caution area by the lifting means and by the personnel present nearby. - Page 20 press operates properly. N.B. After the air exhaust, check and fill up the oil level in the pump. If the cylinder reaches the end of the stroke with a uniform speed, it is not necessary to add oil. The press is equipped with a maximum pressure valve to protect the circuit (Figure 4). The valve is adjusted and then sealed by the manufacturer or marked with a yellow line.
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Page 21: Dismantling/Scrapping Section
Dismantling/scrapping section Storage In case of prolonged storage, protect the machine from rain and wind and possibly store it in a dry place. Protect the electrical parts from dust and external agents. The machine can be seriously damaged if, while pending for the installation, it is kept in a critical temperature environment. -
Page 22: Electrical And Electronic Equipment Waste
Electrical and electronic equipment waste According Legislative Decree no. 151 of 25 of July 2005, the Italian Government has implemented the European Parliament directives on the disposal of electrical and electronic equipment waste (WEEE) (Directive 2002/95/EC and 2003/108/EC). The decree specifically establishes measures and procedures aimed to: prevent WEEE production;... -
Page 23: Operation Section
Operation section Before starting any maneuver, make sure that there are no other people in the immediate vicinity of the machine. IT IS STRICTLY FORBIDDEN TO PASS UNDER THE MOBILE WORKING PLATFORM Operation controls Figure 5 - detail of the press handling system The manual hydraulic pump has the following controls or relevant parts: ... -
Page 24: Mobile Platform Height Adjustment
Mobile platform height adjustment WARNING BEFORE POSITIONING MOBILE PLATFORM, REMOVE EQUIPMENT PLACED ON IT. IT IS FORBIDDEN TO LIFT OR LOWER THE MOVING PLATFORM WITH THE EQUIPMENT OR ANYTHING ELSE PLACED ON IT. In order to optimize the use of the press, it is necessary to set the mobile platform at a convenient height according to the operation to be performed and the equipment to be used. -
Page 25: Maintenance Section
Maintenance section The maintenance operation is the absolute prerogative of professional operators and specialized technicians, in compliance with the requirements of Machinery Directive 2006/42/ EC and subsequent updates. Maintenance N.B. ALL MAINTENANCE OR CLEANING OPERATIONS MUST BE CARRIED OUT WITH THE MAIN SWITCH LOCKED IN THE OPEN POSITION (for example by means of a padlock). -
Page 26: Cleaning
Cleaning PERFORM CLEANING OPERATIONS WEEKLY It is recommended to periodically clean the press in order to eliminate foreign bodies (e.g. dust, foreign and dirty substances, etc.) that could excessively wear out all the moving parts of the press. N.B. ALL MAINTENANCE OR CLEANING OPERATIONS MUST BE CARRIED OUT WITH THE PRESSURE RELEASE KNOB CLOSED AND THE CYLINDER STEM COMPLETELY OUT. -
Page 27: Problems And Remedies
8.4 Problems and remedies CYLINDER MALFUNCTION SOURCE SOLUTION Air presence in the hood Bleed the air in the circuit Air presence in the circuit Bleed the air CYLINDER Damaged cylinder gaskets Replace gaskets MOVES IRREGULARLY Supply pipe clogged or Check the pipes damaged Damaged or worn pump Replace pump... -
Page 28: Other
Other MALFUNCTION SOURCE SOLUTION Oil containing abrasives Replace fluid Insufficient lubrication Low quantity oil EXCESSIVE MEASUREMENT OF High working pressure PARTS Foreign bodies in the oil not Replace the oil in the tank blocked by the filter Lock or replace the threaded FREQUENT FILLING joints Oil leaks from the system... -
Page 29: Technical Diagrams And Components Section
Technical diagrams and components section 9.1 Cylinder and spare parts section Piston gasket Piston O Ring Head guide rings Head O Ring Ring gasket Head scraper Operating manual No. 057-2-6-0010-R0 Page 29 Version 2021... -
Page 30: Machine Maintenance Sheet
Machine maintenance sheet Machine no.: description Serial number: Routine maintenance description and frequency Type of Intervention Next Date intervention Intervention description carried out intervention Notes (*) Intervention type key: R = routine/preventive E = emergency Operating manual No. 057-2-6-0010-R0 Page 30 Version 2021... - Page 31 NOTES ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________...
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