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Use and Maintenance Manual
Bike-Lift EUROPE s.r.l.
via Don Milani, 40/42
43012 Sanguinaro di Fontanellato (PARMA) – Italy
Web site:
www.bikelifteurope.it
E-mail:
info@bikelifteurope.it
Operating Manual Nr. 057-2-6-0014-R0
Version 2021
European Communities
Scissor lifting platform
Master 504
Model
MA506-002
MA506-003
MA506-004/R
Version
COMPRESSED AIR PUMP
ELECTRO-HYDRAULIC PUMP
ELECTRONIC WITH REMOTE CONTROL
EN
Page 1
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Table of Contents
Related Manuals for Bike-Lift Master 504
Summary of Contents for Bike-Lift Master 504
- Page 1 European Communities Use and Maintenance Manual Scissor lifting platform Master 504 Model Version MA506-002 COMPRESSED AIR PUMP MA506-003 ELECTRO-HYDRAULIC PUMP MA506-004/R ELECTRONIC WITH REMOTE CONTROL Bike-Lift EUROPE s.r.l. via Don Milani, 40/42 43012 Sanguinaro di Fontanellato (PARMA) – Italy Web site: www.bikelifteurope.it...
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Page 2: Table Of Contents
Machine identification ........................10 Machine description ........................11 Intended use ............................ 12 Technical specifications ........................13 2.5.1 MASTER 504..........................13 Safety section ............................ 14 Environmental working values ......................14 Sound level ............................14 Residual risks ........................... 14 Operator protections ........................15 Safety systems .......................... - Page 3 Cleaning of work areas ......................30 Faults and remedies ........................30 8.5.1 AIR PUMP ..........................31 8.5.2 ELECTRIC PUMP ........................32 Accessories ............................34 SPARES – TECHNICAL DRAWINGS ......................... 35 MASTER 504 ............................ 36 Operating Manual Nr. 057-2-6-0014-R0 Page 3 Version 2021...
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Page 4: Information Section
Drawings, data and specifications contained in this Manual can be modified at any time by the company, without prior notice. In case of significant changes of the machine due to the installation of new parts, Bike-Lift Europe s.r.l. will compile an updated Manual which will be sent to the Customer together with the purchased part. -
Page 5: Prohibitions
All worn parts are excluded from the warranty. The warranty is limited to the replacement, ex-works Bike-Lift Europe, of those parts which are recognised as defective by Bike-Lift Europe due to a material or manufacturing defect and do not include labour or travel expenses required for their replacement. -
Page 6: Manufacturer Identification
CAUTION: THE RECIPIENT WILL BE CHARGED FOR THE REPLACEMENT TOGETHER WITH THE SHIPPING COSTS. We recommend that you always contact Bike-Lift Europe s.r.l. for all those assistance and maintenance operations which are not described or indicated in this Manual. Operating Manual Nr. 057-2-6-0014-R0... -
Page 7: Ec Declaration Of Conformity
Company: Bike-Lift EUROPE S.r.l. Address: Via Don Milani, 40/42 - 43012 Sanguinaro di Fontanellato (PR) - Italy Declares under its sole responsibility that the machine: Designation: MASTER 504 Lifting platform Model: MA504-002 Serial number: Year: Function: Lifting of motorcycles for vehicle maintenance operations Complies with the essential safety requirements of the following Directive: 2006/42/EC –... -
Page 8: Normative References
1.7 Normative references The machine is identified by the European Communities (CE) marking drawn up according to the specifications of the Machinery Directive 2006/42/EC and subsequent updates. Reference Title Machinery Safety Directive 2006/42/EC Electromagnetic Compatibility Directive (EMC) 2014/30/EC Low-Voltage Directive (LVD) 2014/35/EU Safety of machinery - General principles of design - Risk EN ISO 12100 (2010) -
Page 9: Legend Key
1.8 Legend key LIFTING PLATFORM: hydraulic/electric/pneumatic scissor handling system for the maintenance and repair of motorcycles and scooters. The specific identification of the lifting platform is indicated on the cover. OPERATOR: In compliance with Directive 2006/42/EC and subsequent updates, it is specified that the term ‘operator’... -
Page 10: Machine Description
2.1 Machine name Scissor lifting platform for the maintenance and repair of motorcycles and scooters with a maximum capacity of 500 kg. The handling of the Bike-Lift lifting platforms can be done through one of the following systems: hydraulic pedal system;... -
Page 11: Machine Description
2.3 Machine description The machine known as Motorbike Lifting Platform is a suitable equipment to support motorcycles during the maintenance and repair phase in a comfortable and safe way. The basic parts of the lifting platform (see Figure 2) are: Figure 2 –Model of a lifting platform an elevating work platform (red);... -
Page 12: Intended Use
a mobile anchoring bar with automatic coupling which prevents the accidental descent of the movable surface. a mechanical safety system consisting of two toothed bars firmly welded to the base 2.4 Intended use Disseminate the instructions described in this chapter to all personnel involved in the preparation and use of the machine. -
Page 13: Technical Specifications
2.5 Technical specifications 2.5.1 MASTER 504 (see exploded view attached to this Manual) VERTICAL SCISSOR LIFTING PLATFORM - MASTER 504 PARAMETER VALUE Maximum load capacity 500 kg Maximum height 130 cm Minimum height 19 cm Safety locking positions Lifting tabletop size... -
Page 14: Safety Section
Safety section 3.1 Environmental working values The usage environment of the machine must be well lit, it must not present explosion hazards of any kind and must be protected from atmospheric precipitations. The machine works properly within the following values: ... -
Page 15: Operator Protections
The putting out of service of the protection and safety devices for protecting the operators is the sole responsibility of the Purchaser or the machine End user. Finally, we remind you that the handling, installation, use, maintenance and putting out of service of the machine represent a source of danger if these operations are not performed in compliance with the requirements of this Manual or without the necessary caution and attention required. - Page 16 The lifting piston has a parachute valve which locks the cylinder in case the oil cable is blanked. In order to make the machine safe during the ascent phase: 1- Let the anchoring bar move freely around the perimeter of the toothed bar on the base;...
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Page 17: Pictograms
3.6 Pictograms Danger of crushing hands with the lifting platform arms. When the platform is at the desired height, insert the locking bar to prevent it from falling down accidentally. Load the motorcycle only when the platform is completely lowered. Before lifting it, make sure that nothing is supported by the ramp. -
Page 18: Transport And Handling Section
Transport and handling section 4.1 Transport, handling, storage CAUTION: Disseminate the instructions described in this chapter to all personnel involved in the Transport and handling of the machine. For safety reasons, the moving parts must be locked before transport. 4.2 Packaging and transport The machine is packed for transport directly by the Manufacturer. -
Page 19: Goods Receipt And Checks
It is recommended that the unloading or handling operations be carried out with a forklift truck by a single Operator equipped with workshop gloves, safety footwear and protective helmet, as required by current regulations. This operator must pay the utmost attention to all Transport phases. Do not allow any other person to stand in the operation area of the forklift truck in order to prevent the accidental fall of the boxes. -
Page 20: Installation Section
Installation section The machine must be installed in compliance with the safety regulations and instructions included in this chapter. CAUTION: COMPLETELY remove the wooden sleepers located under the lifting platform by removing the fixing screws before using the machine. The machine does not need a basis but requires a flat and horizontal floor. The floor must be able to support a minimum weight of 500 kg/m The motorcycle lifting platform must be placed in such a way as to allow the operator to easily repair the motorcycles. -
Page 21: Run-Up Ramp Assembly
5.1 Run-up ramp assembly The run-up ramp shall be assembled following the drawing below. Once fitted, the ramp will be moving front and backwards while the lift is operated upside and down. Operating Manual Nr. 057-2-6-0014-R0 Page 21 Version 2021... -
Page 22: Power Supply
5.2 Power supply Compressed air pump - Connect the compressed air circuit to the lifting platform. Electric pump - Connect the electric cable to the power grid using the plug (not supplied), according to the regulations in force in the Country of use. The socket must be grounded. TECHNICAL DATA OF THE ELECTRIC MOTOR: Use voltage: 220/230 V. -
Page 23: Dismantling/Scrapping Section
Dismantling/scrapping section 6.1 Dismantling Follow the Regulations regarding the materials dismantling in force in the country where the machine will be dismantled. Here are some useful indications in case you must disassemble the machine to reassemble it in other areas, store it or demolish it. 6.2 Mechanical dismantling Before proceeding with mechanical dismantling of the machine, carefully clean the whole structure (see Cleaning and Maintenance). -
Page 24: Operation Section
Operation section Figure 5 –Lifting platform model 7.1 Loading operations Before installing the vehicle on the platform, it is essential to fit the wheel stop (Figure 5, [1]) and check that the work surface (Figure 5, [2]) is completely lowered. 1- Load the motorcycle on the work surface [2], by letting it move on the run-up ramp [3];... -
Page 25: Unloading Operations
7.2 Unloading operations 1- Make sure that the scissor sliding guides are free from foreign bodies (bolts or other objects would stop the descent and could cause serious damage or dangerous jolts); 2- Use the pump to raise the lifting platform with about 3 cm, then release the safety bar (Figure 6, [3]) through the special lever placed sideways. -
Page 26: Electronic With Remote Control - Item Code 004/R
The button panel is equipped with a safety system which stops the operation of one of the two buttons if the other is activated. 7.3.3 ELECTRONIC WITH REMOTE CONTROL – item code 004/R Lifting is carried out by using a remote control connected to the hydraulic pump via a remotely-control radio receiver. -
Page 27: Maintenance Section
Maintenance section The maintenance operations are the absolute prerogative of professional operators and specialised technicians, in compliance with the requirements of Machinery Directive 2006/42/EC and subsequent updates. As routine maintenance, the following checks/operations must be carried out once a month: ... -
Page 28: Piston Replacement
8.3 Piston replacement In case the hydraulic piston must be replaced, proceed as follows: 1- Lower the lifting platform to the minimum height position; 2- Maintain the lowering control of the lift for another 6 seconds, to empty the oil; 3- A second operator must lift the lifting platform by hand up to about 500 mm from the ground;... -
Page 29: Cleaning
8.4 Cleaning 8.4.1 Initial cleaning The machine does not require particular initial cleaning, but it is a good practice to clean the transit areas of the motorcycles by removing oil and dust to prevent the slip during loading. Wear water-repellent gloves. Perform the cleaning operations wearing anti-cut gloves resistant to the substances used (follow the safety data sheet). -
Page 30: Cleaning Of Work Areas
When implementing the suggested remedy, always follow the instructions described in the Instructions to which the remedy refers. Bike-Lift Europe s.r.l. will solve all the problems which cannot be eliminated by means of the attached instructions. The motor housing (Figure 13) which activates and moves the platform is placed at the base of the piston. -
Page 31: Air Pump
8.5.1 AIR PUMP PROBLEM PROBABLE CAUSE REMEDY The pump does The compressed air line is Verify that compressed enters the not start. closed or blocked. pump. Check that the supply pressure (air) is Air pressure too low The pump locks between 6 and 10 bar. -
Page 32: Electric Pump
Hydraulic pump problems Contact the dealer or Bike-lift. The emergency Stop Button (the red button on the built- Release the red button on the button in lifting platform version) panel by turning it clockwise. - Page 33 INCONVENIENTE PROBABILE CAUSA RIMEDIO The emergency Stop Button (red button on the built-in Release the red button on the button lifting platform version) on panel by turning it clockwise. the button panel is inserted Operating on the No voltage Check the mains connection plug. button panel the lifting platform does not...
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Page 34: Accessories
Accessories Master 504 BASIC EQUIPMENT PARAMETER VALUE Motorcycle wheel stop bar 1 pc Tool tray side wings 2 pcs Run up ramp 1 pz Operating Manual Nr. 057-2-6-0014-R0 Page 34 Version 2021... -
Page 35: Spares - Technical Drawings
SPARES – TECHNICAL DRAWINGS Operating Manual Nr. 057-2-6-0014-R0 Page 35 Version 2021... -
Page 36: Master 504
9.1 MASTER 504 Operating Manual Nr. 057-2-6-0014-R0 Page 36 Version 2021... - Page 37 NOTE – NOTES ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ __________________ NOTE – NOTES ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________...
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