Lennox KGA120S4B Service Literature
Lennox KGA120S4B Service Literature

Lennox KGA120S4B Service Literature

Units 7.5 to 12.5 ton, 26.3 to 42 kw

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Service Literature
The KGA 7.5, 8.5, 10 and 12.5 ton (092, 102, 120, 150)
packaged gas units are available in standard cooling effi­
ciency. Units are available in 130,000, 180,000 or
240,000Btuh (38.1, 52.7 or 70.3 kW) heating inputs. Gas
heat sections are designed with aluminized steel tube heat
exchangers.
All KGA units are designed to accept any of several different
energy management thermostat control systems with mini­
mum field wiring. Factory- or field-provided control options
connect to the unit with jack plugs. When "plugged in" the
controls become an integral part of the unit wiring.
Information contained in this manual is intended for use by
qualified service technicians only. All specifications are sub­
ject to change. Procedures outlined in this manual are pre­
sented as a recommendation only and do not supersede or
replace local or state codes.
If the unit must be lifted for service, rig unit by attaching four
cables to the holes located in the unit base rail (two holes at
each corner). Refer to the installation instructions for the proper
rigging technique.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, person­
al injury or loss of life. Installation and service must
be performed by a qualified installer or service
agency.
ELECTROSTATIC DISCHARGE (ESD)
Precautions and Procedures
CAUTION
Electrostatic discharge can affect electronic
components. Take precautions during unit instal­
lation and service to protect the unit's electronic
controls. Precautions will help to avoid control
exposure to electrostatic discharge by putting
the furnace, the control and the technician at the
same electrostatic potential. Neutralize electro­
static charge by touching hand and all tools on an
unpainted unit surface, such as the gas valve or
blower deck, before performing any service pro­
cedure.
Corp. 1010-L8
Revised 07/2015
KGA092 through 150
Danger of sharp metallic edges. Can cause injury.
Take care when servicing unit to avoid accidental
contact with sharp edges.
Options / Accessories
Specifications
Blower Data
Electrical Data
Parts Arrangement
I- Unit Components
II- Placement and Installation
III- Start-Up
IV- Charging
V- System Service Checks
VI- Maintenance
VII- Accessories
VIII-Wiring Diagrams
Page 1
KGA UNITS
7.5 to 12.5 ton
26.3 to 42 kW
CAUTION
WARNING
Electric shock hazard. Can cause injury
or death. Before attempting to perform
any service or maintenance, turn the
electrical power to unit OFF at discon­
nect switch(es). Unit may have multiple
power supplies.
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© 2015.

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Table of Contents
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Summarization of Contents

OPTIONS / ACCESSORIES
Cooling, Heating, and Blower Options
Lists optional accessories for cooling systems, heating systems, and supply air blowers.
Unit Features and Electrical Options
Details optional accessories for cabinet, controls, indoor air quality, and electrical systems.
Air Management and Economizer Options
Covers economizer, outdoor air, power exhaust, roof curbs, and diffuser accessories.
SPECIFICATIONS
General, Cooling, and Gas Heat Specs
Provides unit general data, cooling performance, gas heat details, and altitude derating.
BLOWER DATA
Blower Performance Tables and Kit Specs
Presents detailed blower performance, kit specs, and air resistance data for various models.
ELECTRICAL DATA
Unit Electrical Specifications by Tonnage
Details electrical data including voltage, compressor amps, fan amps, and overcurrent protection for different unit sizes.
KGA PARTS ARRANGEMENT
Unit Component Identification
Illustrates and labels major components of the KGA unit and control box configurations.
UNIT COMPONENTS
Control Box and System Components
Describes control box, disconnect, transformers, capacitors, contactors, and relays.
Cooling System Components
Details compressors, thermal protectors, freezestats, high pressure switches, and low ambient switches.
Blower Compartment and Operation
Blower Operation and CFM Determination
Guides on initiating blower operation and calculating unit CFM using static pressure and RPM.
Belt Tension and Alignment Procedures
Details procedures for adjusting blower belt tension, alignment, and pulley settings.
GAS HEAT COMPONENTS
Heat Exchanger, Burners, and Ignition
Describes heat exchanger, burners, orifices, ignition, flame sensing, and burner control module.
INSTALLATION AND STARTUP PROCEDURES
Unit Installation and Preliminary Checks
Outlines installation requirements and pre-startup checks for the unit.
Heating, Cooling, and Compressor Startup
Details startup steps for heating, cooling, gas valve operation, and compressor voltage phasing.
Safety, Charging, and Service Checks
Safety Protocols and Refrigerant Charging
Covers safety shutdown, refrigerant handling, charging verification, and gas piping checks.
System Service Checks and Maintenance
Details heating/cooling service checks, filter, coil, burner, and blower maintenance.
ACCESSORIES
Installation Accessories
Describes optional roof mounting frames, transitions, diffusers, and outdoor air dampers.
Economizer System Components and Controls
Explains the economizer system, sensors, enthalpy control, and DCV settings.
Exhaust Dampers and Power Fan Systems
Details gravity exhaust dampers and power exhaust fan operation.
Optional Cold Weather Kit
Covers the components and function of the optional cold weather kit for Canada.
Wiring Diagrams and Sequence of Operation
Unit Wiring Diagram and Component Key
Provides the main unit wiring diagram and a key for all components and connections.
Gas Heat Sequence of Operation
Details the gas heat wiring diagram and the sequence of operation for heating stages.
ELECTRONIC OR ELECTROMECHANICAL THERMOSTAT
Thermostat Wiring and Operation
Shows thermostat wiring schemes and explains basic thermostat operation for HVAC control.
ECONOMIZER
Economizer Sequence of Operation and Control
Explains the economizer's operational sequence, control module functions, and damper actuation.

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