Loren Cook LXUM Installation, Operation And Maintenance Manual

Loren Cook LXUM Installation, Operation And Maintenance Manual

Propeller roof fans

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This publication contains the installation, operation and
maintenance instructions for standard units of the Upblast:
Upblast Propeller Roof Fans.
• LXUL & LXUM
• LEUMO
• LTU
• TUB
• LEU
• EUB
• LXULMO &
• AUB
LXUMMO
• TUD
• LTUMO
• EUD
Carefully read this publication and any
supplemental documents prior to any
installation or maintenance procedure.
Loren Cook catalogs, Propeller Upblast and Propeller Roof,
provide additional information describing the equipment, fan
performance, available accessories and specification data.
For additional safety information, refer to AMCA Publication
410-96, Safety Practices for Users and Installers of Industrial
and Commercial Fans.
All of the publications listed above can be obtained from:
• lorencook.com
• info@lorencook.com
• 417-869-6474 ext. 166
For information and instructions on special equipment, con-
tact Loren Cook Company at 417-869-6474.
Receiving and Inspection
Carefully inspect the fan and accessories for any damage
and shortage immediately upon receipt of the fan.
• Turn the propeller by hand to ensure it turns freely and does
not bind
• Check dampers (if included) for free operation of all moving
parts
• Record on the Delivery Receipt any visible sign of damage
TUB
PROPELLER UPBLAST IO&M
PROPELLER UPBLAST
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
• AUD
Fans should be installed and serviced by qualified personnel
• SUB
only.
• SUBH
• AI Upblast
Disconnect electric power before working on unit (prior to re-
moval of guards or entry into access doors).
Follow proper lockout/tagout procedures to ensure the unit
cannot be energized while being installed or serviced.
A disconnect switch should be placed near the fan in order that
the power can be swiftly cut off, in case of an emergency and
in order that maintenance personnel are provided complete
control of the power source.
Grounding is required. All field-installed wiring must be com-
pleted by qualified personnel. All field installed wiring must
comply with National Electric Code (NFPA 70) and all applica-
ble local codes.
Fans and blowers create pressure at the discharge and vac-
uum at the inlet. This may cause objects to get pulled into the
unit and objects to be propelled rapidly from the discharge.
The discharge should always be directed in a safe direction
and inlets should not be left unguarded. Any object pulled into
the inlet will become a projectile capable of causing serious in-
jury or death.
When air is allowed to move through a non-powered fan,
the impeller can rotate, which is referred to as windmilling.
Windmilling will cause hazardous conditions due to unexpect-
ed rotation of components. Impellers should be blocked in po-
sition or air passages blocked to prevent draft when working
on fans.
Friction and power loss inside rotating components will cause
them to be a potential burn hazard. All components should be
approached with caution and/or allowed to cool before con-
tacting them for maintenance.
Under certain lighting conditions, rotating components may
appear stationary. Components should be verified to be sta-
tionary in a safe manner, before they come into contact with
personnel, tools or clothing.
Failure to follow these instructions could result in death or se-
rious injury.
The attachment of roof mounted fans to the roof curb as well
as the attachment of roof curbs to the building structure must
exceed the structural requirements based on the environmen-
tal loading derived from the applicable building code for the
site. The local code official may require variations from the rec-
ognized code based on local data. The licensed engineer of
record will be responsible for prescribing the correct attach-
ment based on construction materials, code requirements and
environmental effects specific to the installation.
1
Upblast Propeller Roof Fans
Rotating Parts & Electrical Shock Hazard:
B51071-005

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Table of Contents
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Summarization of Contents

General Safety Warnings
Electrical Shock and Rotating Parts Hazard
Advises that fans should only be installed/serviced by qualified personnel and stresses power disconnection.
Grounding and Wiring Compliance
Requires proper grounding and adherence to electrical codes for all wiring.
Object Projection Hazard
Warns about objects being pulled into the fan and propelled from discharge, causing injury or death.
Windmilling Hazard
Describes hazardous conditions due to unexpected rotation of components when air moves through a non-powered fan.
Burn Hazard from Components
Highlights that friction and power loss can cause components to be a burn hazard.
Visual Hazard of Rotating Parts
Advises verifying components are stationary safely, as they may appear stationary under certain lighting.
Structural Attachment Requirements
Emphasizes roof curb attachment must exceed structural requirements based on applicable building codes.
Handling and Storage
Proper Lifting
Instructs to lift fans by lifting lugs, not by shaft, motor, propeller, or coupling.
Storage Recommendations
Advises storing fans in original shipping crates to protect from dust, debris, and weather.
Outdoor Storage Precautions
Details coating shafts, rotating propellers, inspecting, and covering units for outdoor storage.
Installation Procedures
Damper Installation
Steps for installing dampers, ensuring free operation and proper securing.
Motor Installation
Guidance on mounting motors, especially those shipped loose (5HP and larger).
Belt and Pulley Installation
Instructions for belt tension adjustment and pulley alignment.
Wiring Installation
Details on wiring procedures, power supply compliance, and locking off power sources.
Fan Installation Specifics
Final Installation Steps
Includes inspecting fasteners, voltage, accessories, and testing rotation direction.
Smoke Control Units Installation
Specific steps for smoke control units, including safety bolt removal.
Fan Operation and Inspection
Pre-Start Checks
Essential checks before powering the fan, including fasteners, belts, and wiring.
Start Up Procedure
Steps for turning on the fan and initial inspections.
Periodic Inspections
Schedule for inspecting fan components at 30-minute, 8-hour, and 24-hour intervals.
Maintenance and Lubrication
Regular Inspections
Recommended twice-yearly inspections for bolts, belts, and bearings.
Lubricant Specifications
Details on the type of lubricant used and its properties.
Motor Bearing Lubrication
Guidance on motor bearing lubrication intervals and methods.
Motor Services and Speed Adjustment
Motor Service Information
Instructions for contacting service if a motor proves defective.
Changing Shaft Speed
Procedure for adjusting fan speed using variable pitch pulleys.
Speed Increase and Reduction
Explains how to adjust pulleys for speed increase or reduction.
Maximum RPM Limits
Lists maximum allowable RPM for various fan sizes.
Component Replacement and Troubleshooting
Pulley and Belt Replacement
Detailed steps for replacing pulleys and belts.
Bearing Replacement
Instructions for removing and replacing fan bearings.
Propeller and Shaft Precautions
Important safety precautions when handling propellers and shafts.
Troubleshooting Common Issues
Identifies potential problems like low capacity, vibration, and overheating with solutions.
Parts Identification
AUD/EUD/TUD Parts
Diagram and list of parts for AUD, EUD, and TUD fan models.
SUB/SUBH/TUB Parts
Diagram and list of parts for SUB, SUBH, and TUB fan models.
EUB/AUB Parts
Diagram and list of parts for EUB and AUB fan models.
LXUL/LXUM Parts
Diagram and list of parts for LXUL and LXUM fan models.
LEU Parts
Diagram and list of parts for LEU fan models.
LTU Parts
Diagram and list of parts for LTU fan models.
LXULMO/LXUMMO Parts
Diagram and list of parts for LXULMO and LXUMMO fan models.
LTUMO Parts
Diagram and list of parts for LTUMO fan models.
LEUMO Parts
Diagram and list of parts for LEUMO fan models.
AI Upblast Parts
Diagram and list of parts for AI Upblast fan models.

Table of Contents