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Electromechanical Automation
HLR Mounting Instruction
HLR Mounting instructions
Operating Manual - Installation, Commissioning, Maintenance
and Repair
DOC-0013-02
192-510201N1 HLR
Mounting
instructions
2019-04
We reserve the right to make technical changes.
04.04.19 14:29
192-510201N1 HLR 2019-04
The data correspond to the current status at the time of printing.

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Summarization of Contents

Introduction
Device assignment
Identifies the linear actuators this manual applies to, specifically HLR070 and HLR080.
Type identification plate
Explains the information found on the product's type identification plate for reference.
Mounting explanation
Provides a declaration of incorporation and general mounting principles for the product.
Applications in accordance with the Regulations
Details the intended use and regulatory compliance of the incomplete machinery.
For Safety Use
Covers general hazards, residual dangers, and essential safety instructions for safe operation.
Packaging, storage, transport
Outlines procedures and precautions for handling, storing, and transporting the linear actuator.
Terms of guarantee / warranty
Specifies the conditions, limitations, and exclusions related to the product's guarantee and warranty.
Conditions of utilization
Provides guidelines on operating limits, parameterization, and factors affecting service life.
Device description
Product design
Details the key components and features of the HLR linear actuator's physical construction.
Technical data
Lists comprehensive technical specifications, dimensions, and performance characteristics of the HLR actuators.
Dimensions
Presents detailed dimensional drawings and measurements for different frame sizes and components.
Mounting
General installation instructions
Provides essential safety precautions and general guidelines before commencing any installation work.
Installation of a single axis
Explains the requirements and steps for securely mounting a single HLR linear axis to a substructure.
Mounting Method of a double axis
Details the procedure for aligning and mounting two HLR linear axes in a parallel configuration.
Correct position of loads on the carriage.
Guides on how to properly attach loads and components to the actuator's carriage using mounting threads.
Installation / dismantelling of the drive
Describes the process for safely attaching and removing the drive unit (motor/gear) from the linear actuator.
Assembly of Z-axes
Introduces the assembly of Z-axis components like ETH/ETT cylinders and OSP-E20BV.
Assembly of accessories
Covers the mounting of general accessories, specifically focusing on sensors and end stops.
Sensors
Explains how to mount and connect proximity sensors to the linear actuator's carriage.
External end stops
Details the assembly and positioning of external end stops for limiting the actuator's stroke.
Commissioning
General notes on commissioning
Outlines crucial safety precautions and initial steps for bringing the linear actuator into operation.
Use at elevated ambient / operating temperatures
Discusses the effects of high temperatures on the actuator and how to manage steel strip cover tension.
Maintenance and service
General maintenance notes
Highlights critical safety measures and general considerations for performing maintenance tasks.
Maintenance schedule and replacement intervals
Provides a plan for regular checks, lubrication, and replacement of wear parts based on time or mileage.
Lubrication of the guiding system
Details the correct lubricants, amounts, and procedures for lubricating the linear actuator's guiding system.
Steel strip cover disassembly and replacement
Describes the process for removing, inspecting, and reinstalling or replacing the protective steel strip cover.
Toothed belt
Covers the maintenance of the toothed belt, including tension checking and adjustment.
Checking and setting toothed belt tension
Explains the procedure for verifying and adjusting the tension of the toothed belt for optimal performance.
Exchanging the toothed belt
Provides instructions on how to replace the toothed belt if it shows signs of abnormal wear or damage.
Replace carriage lid
Details the steps for replacing the carriage lid, often due to lip seal wear or after a collision.
Check steel strip deflectors and steel strip sliding rods
Outlines how to inspect wear on deflectors and sliding rods and when replacement is needed.
Exchange guiding system
States that guiding system exchange is only possible at the assembly plant and when to consider replacing the entire axis.
Spare and Wear Parts
Lists available spare parts and wear parts, including their order units and part numbers.

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